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Transcript of PREPARACION DE SUPERFICIES METÁLICAS.doc
PROYECTO: CLEANING SYSTEM
Ingeniera Corporativa
Ingeniera Corporativa
PROCEDIMIENTO: PREPARACION DE SUPERFICIES METLICAS
IN-MEC-001REV. 0
PREPARACION DE SUPERFICIES METLICAS
Rev.FechaDescripcinByCheck.Apr.
005/2004Emisin OriginalJACROFHH
CONTENT
1. OBJETIVO
2. DEFINITIONS
2.1 General Instructions
2.2 Standard Format
2.3 Symbols
2.3.1 Equipment, Piping and Valves
2.3.2 Instruments and Control Valves
2.4 Information Register
2.4.1 Text Standard
2.4.2 Balance Data
2.4.3 Units
2.4.4 Pipe Identification
2.4.5 Main Equipment Identification
2.4.6 Pump Identification
2.4.7 Hand Valves Identification
2.4.8 Instrument and Control Valve Identification
2.5 Plotting
ANNEX
IStandard Format for Flowsheets
IISymbols for Equipment, Piping and Hand Valves
IIISymbols for Instruments and Control Valves
IVInformation Register - Text Standard
VMill Area and Equipment Codification
VIPlotting Instructions
1 OBJECTIVE
El propsito de este documento es establecer estndares para la preparacin de superficies metlicas a ser pintadas desde el punto de vista de constructivo, a ser puesta y prctica y a los fines de evaluar la calidad de un trabajo como parte de la fase de implantacin y/o ejecucin de un proyecto.2.1General Instructions
The flowsheets will be drawn in AUTOCAD, in the sheet format A1 or A1 multiple, according to the process sequence, from the left to the right whenever this is possible. The text height defined in the annex IV allow reduced plotting to A4 format height for easier handling when necessary.
The origin and destine of the flow lines will be indicated in the flowsheet ends by a standard block for each line, in which it will be indicated the number of the corresponding drawing.
In the flowsheet extremities, the complete media denomination will be written. For any other part, the standard media code shall be used.
The texts will be in Spanish or English, according to project definition, written in capital letters, except for units, that will be written in the usual form (e.g. gpm, l/min, etc.).
The progressive revisions shall be indicated by letters until approval for erection, when revision 0 (zero) will be established. From that on, revisions shall be indicated by numbers.
2.2Standard FormatAccording to annex I.
2.3Symbols2.3.1Equipment, Piping and Hand ValvesAccording to annex II.
2.3.2Instruments and Control ValvesAccording to annex III.
2.4Information Register2.4.1Text StandardAccording to annex IV.
2.4.2Balance DataThe balance data indicate in the flowsheet shall correspond to the normal operating conditions, with indication of maximum volumetric flow inside parenthesis.
In general, balance data will not be followed by the respective units, which will be indicated in a legend in the flowsheet right end. Only the atypical units will be indicated together with the data, for example:
Pulp line, fiber flow of 250 kgBD/min, 10 % consistency, design flow 2500 l/min, and maximum flow 2750 l/min:
Indication:250 10 2500 (2750)
Water line, design flow 800 l/min, maximum flow 1000 l/min:
Indication:800 (1000)
Steam line, design flow 5 t/h, and maximum flow 7 t/h:
Indication:5 (7) t/h
In the battery limits, additional process conditions as pressure, concentration and temperature, shall be indicated with the respective units.
2.4.3Units
According to International System, unless there is a different definition for an specific project.
2.4.4Pipe Identification
The code to be used is as follows:
DD MM EEEE NNN II
Dnominal pipe diameter (in inches)
Mmedia code according to Piping Material and Hand Valve Selection Guide
Epipe specification code, according to Piping Material and Hand Valve Selection Guide
Nsequential number
Iinsulation code (thickness)
Example of pipe identification:
In the right end of the flowsheet, a legend for pipe identification will be indicated (see annex I).
2.4.5Main Equipment Identification
The number and the equipment denomination will be according to equipment list and will be indicated inside the representative figure, whenever it is possible.
Additional information depends on what is relevant for each the type of equipment, for instance, screen perforations, tank diameter, pulp consistency, etc.). The additional information will be indicated with smaller characters, bellow the equipment number and denominations, always in the same sequence.
The area and equipment code are according to annex V.
Example of equipment identification:
2.4.6Pump Identification
The pump number will be according to pump list. The nominal flow and manometric height will be also indicated.
The area code is according to annex V.
Example of pump identification:
2.4.7Hand Valves Identification
The area code is according to annex V.
Example of hand valve identification:
2.4.8Instrument and Control Valve Identification
The instrument loop will be represented by the function code and sequential number. The codification will be according to annex III.
Example of instrument loop and control valve identification:
2.5Plotting
According to annex VI.
ANNEX I
Standard Format for Flowsheets
ANNEX II
Symbols for Equipment, Piping and Hand Valves
ANNEX III
Symbols for Instruments and Control Valves
INSTRUMENTATION SYMBOLOGYannex III
(Table and notes extracted from ISA standard)
FUNCTIONAL IDENTIFICATION FOR FLOWSHEETS
FIRST LETTER (4)SUCCEEDING LETTERS (3)
Measured or initiating VariableModifierReadout or Passive FunctionOutput FunctionModifier
AAnalysis (5,19)
Alarm
BBurner,Combustion
Users Choice (1)Users Choice (1)Users Choice (1)
CUsers Choice (1)
Control (13)
DUsers Choice (1)Differential (4)
EVoltage
Sensor (Primary Element)
FFlow RateRatio (Fraction) (4)
GUsers Choice (1)
Glass, Viewing Device (9)
HHand
High (7,15,16)
ICurrent (Electrical)
Indicate (10)
JPowerScan (7)
KTime, Time Schedule Time rate of change (4, 21)
Control Station (22)
LLevel
Light (11)
Low (7,15,16)
MUsers Choice (1)Momentary (4)
Middle Intermediate (7,15)
NUsers Choice (1)
Users Choice (1)Users Choice (1)Users Choice (1)
OUsers Choice (1)
Orifice, Restriction
PPressure, Vacuum
Point (Test) Connection
QQuantityIntegrate, Totalize (4)
RRadiation
Record (17)
SSpeed, FrequencySafety (8)
Switch (13)
TTemperature
Transmit (18)
UMultivariable (6)
Multifunction (12)Multifunction (12)Multifunction (12)
INSTRUMENTATION SYMBOLOGY (CONT.)annex III
FUNCTIONAL IDENTIFICATION FOR FLOWSHEETS
FIRST LETTER (4)SUCCEEDING LETTERS (3)
Measured or initiating VariableModifierReadout or Passive FunctionOutput FunctionModifier
VVibration, Mechanical Analysis (19)
Valve, Damper Louver (13)
WWeight, Force
Well
XUnclassified (2)X AxisUnclassified (2)Unclassified (2)Unclassified (2)
YEvent, State or Presence (20)Y Axis
Relay, Compute Convert (13,14,18)
ZPosition, Dimension Z Axis
Driver, Actuator, Unclassified Final Control Element
NOTES FOR TABLE1. A users choice letter is intended to cover unlisted meanings that will be used repetitively in a particular project. If used, the letter may have one meaning as a first-letter and another meaning as a succeeding-letter. The meanings need to be defined only once in a legend, or other place, for that project. For example, the letter N may be defined as modulus of elasticity as a first-letter and oscilloscope as a succeeding-letter.
2. The unclassified letter X is intended to cover unlisted meanings that will be used only once or used to a limited extent. If used, the letter may have any number of meanings as a first-letter and any number of meanings as a succeeding-letter. Except for its use with distinctive symbols, it is expected that the meaning will be defined outside a tagging bubble on a flow diagram. For example, XR-2 may be a stress recorder and XX-4 may be a stress oscilloscope.
3. The grammatical form of the succeeding-letter meanings may be modified as required. For example, indicate may be applied as indicator or indicating, transmit as transmitter or transmitting, etc.
4. Any first-letter, if used in combination with modifying letters D (differential), F (ratio), M (momentary), K (time rate of change, Q (integrate or totalize), or any combination of these is intended to represent a new and separate measured variable, and the combination is treated as a first-letter entity. Thus, instruments TDI and TI indicate two different variables, namely, differential-temperature and temperature. Modifying letters are used when applicable.
5. First letter A (analysis) covers all analysis not described by a users choice letter. It is expected that the type of analysis will be defined outside a tagging bubble.
6. Use of first-letter U for multivariable in lieu of a combination of first-letter is optional. It is recommended that nonspecific variable designators such as U be used sparingly.
7. The use of modifying terms high, low, middle or intermediate, and scan is optional.
8. The term safety applies to emergency protective final control elements only. Thus, a self-actuated valve that prevents operation of a fluid system at a higher-than-desired pressure by bleeding fluid from the system is a back-pressure-type PCV, even if the valve is not intended to be used normally. However, this valve is designated as a PSV if it is intended to protect against emergency conditions, i.e., conditions that are not expected to arise normally.
The designation PSV applies to all valves intended to protect against emergency pressure conditions regardless of whether the valve construction and mode of operation place them in the category of the safety valve, relief valve, or safety relief valve. A rupture disc is designated PSE.
9. The passive function G applies to instruments or devices that provide an uncalibrated view, such as sight glasses and television monitors.
10. Indicate normally applies to the readout analog or digital of an actual measurement. In the case of a manual loader, it may be used for the dial or setting indication, i.e., for the value of the initiating variable.
11. A pilot light that is part of an instrument loop should be designated by a first-letter followed by the succeeding-letter L. For example, a pilot light that indicates an expired time period should be tagged KQL. If it is desired to tag a pilot light that is not part of an instrument loop, the light is designated in the same way. For example, a running light for an electric motor may be tagged EL, assuming voltage to be the appropriate measured variable, or YL, assuming the operating status is being monitored. The unclassified variable X should be used only for applications, which are limited in extent.
The designation XL should not be used for motor running lights, as these are commonly numerous. It is permissible to use the users choice letter M, N or O for a motor running light when the meaning is previously defined. If M is used, it must be clear that the letter does not stand for the word motor, but for a monitored state.
12. Use of a succeeding-letter U for multifunction instead of a combination of other functional letters is optional. This nonspecific function designator should be used sparingly.
13. A device that connects, disconnects, or transfers one or more circuits may be either a switch, a relay, an ON-OFF controller, or a control valve, depending on the application.
If the device manipulates a fluid process stream and is not a hand-actuated ON-OFF block valve, it is designated as a control valve. It is incorrect to use the succeeding-letter CV for anything other than a self-actuated control valve. For all applications other than fluid process streams, the device is designated as follows:
A switch, if it is actuated by hand.
A switch, or an ON-OFF controller, if it is automatic and is the first such device in a loop. The term switch is generally used if the device is used for alarm, pilot light, selection, interlock, or safety.
The term controller is generally used if the device is used for normal operating control.
A relay, if it is automatic and is not the first such device in a loop, i.e., it is actuated by a switch or an ON-OFF controller.
14. It is expected that the functions associated with the use of succeeding-letter Y will be defined outside a bubble on a diagram when further definition is considered necessary. This definition need not be made when the function is self-evident, as for a solenoid valve in a fluid signal line.
15. The modifying terms high, and low, and middle or intermediate correspond to values of the measured variable, not to values of the signal, unless otherwise noted. For example, a high-level alarm derived from a reverse-acting level transmitter signal should be an LAH, even though the alarm is actuated when the signal falls to a low value. The terms, may be used in combination as appropriate. (See Section 6.9 of ISA standard).
16. The terms high and low, when applied to positions of valves and other open-close devices, are defined as follows: high denotes that the valve is in or approaching the fully open position, and low denotes that it is in or approaching the fully closed position.
17. The word record applies to any form of permanent storage of information that permits retrieval by any means.
18- For use of the term transmitter versus converter, see the definitions in Section 3.
19- First-letter V, vibration or mechanical analysis is intended to perform the duties in machinery monitoring that the letter A performs in more general analysis. Excepts for vibration, it is expected that the variable of interest will be defined outside the tagging bubble.
20- First-letter Y is intended for use when control or monitoring responses are event-driven as opposed to time-or time schedule-driven. The letter Y, in this position, can also signify presence or state.
21- Modifying-letter K, in combination with a first-letter such as L, T or W, signifies a time rate of change of the measured or initiating variable. The variable WKIC, for instance, may represent a rate-of-weight-loss controller.
22- Succeeding-letter K is a users option for designating a control station, while the succeeding-letter C is used for describing automatic or manual controllers. (See Section 3, Definitions of ISA standard).
EXAMPLES OF LOOP DENOMINATION IN FLOWSHEETSannex III
FRC flow control and register
PICpressure control and indication
PRCAH/Lpressure control and register with alarm high or low
FFRCflow control and register with a proportional ratio
LICASlevel control and indication, with alarm and interlocking
TICAH/Ltemperature control and indication, with alarm high or low
ARCanalytic control and register
HICmanual control station with indication
HSmanual switch
FYflow calculations
KSOcommand for on-off valves actuation by an automatic temporized sequence with open/close indication
ANNEX IV
Information Register Text Standard
ANNEX V
Mill Area and Equipment Codification
MILL AREA CODIFICATIONannex V
SpanishEnglishArea Code
BatidoresBeater RoomBAT
T & BTop & Back Cleaning SystemLRS
FillerFiller Cleaning SystemLRE
PolyPoly Cleaning SystemPLY
Parte HmedaWet EndPHU
Parte SecaDry endPSE
Acabado y despachoFinishingACA
Sala ArcillaCoating KitchenARC
SatinadoraCoaterSAT
Casa de FuerzaPower HouseCDF
Tratamiento de EfluenteEffluent TreatmentPTE
Sistema contra incendioFire extinguishing SystemSCI
GalponesWarehouseGAL
Taller MecnicoMechanical workshopTAL
CarpinteraCarpentryCRP
VehculosVehiclesVEH
AlmacnWarehouseALM
Edificio de mquinaMachine BuildingEDI
EQUIPMENT IDENTIFICATION CODESannex V
SpanishEnglishEquipment Code
AcopleCouplingAO
AcumuladorAcumulatorAU
AfiladoraGrinderAF
AgitadorAgitatorAG
Aire acondicionadoConditioning airAC
Alimentador rotativoRotative feederAR
Aplicador de revestimientoCoating aplicatorAP
Astillador de discoChipper, discAD
Balanceador dinmico universalUniversal dynamic balancingBU
BalanzaScaleBL
BobinadoraWinderBB
Bomba centrifugaCentrifugal pumpBO
Bomba de desplazamiento positivoPositive displacement pumpBP
Bomba de diafragmaDiaphragm pumpBD
Bomba de tornilloScrew pumpBT
Bomba de vacoVacuum pumpBV
Bomba engrenagenGear pumpBE
Bomba sumergidaSubmerged pumpBS
Caja de entradaHead boxCE
Caja de nivelLevel boxCN
Caja de succinSuction boxSU
Caja sopladoraBlowing boxCJ
CalandriaCalanderLD
CalderaBoilerCB
Caldera de recup. de vaporReboilerCR
CalentadorHeaterCT
CanalChannelCA
Canal de captacinCaption channelCC
CapotaHoodPO
ChimeneaChimneyHN
CicloneCycloneLN
Cilindro enfriadorCooling cylinderCF
Cilindro secadorDryer cylinderCS
Cilindro, generalCylinder, generalCG
ClarificadorClarifierCI
EQUIPMENT IDENTIFICATION CODES (cont.)annex V
SpanishEnglishEquipment Code
CloradorChlorinatorCL
ColaderaScreenCO
CompresorCompressorCP
CompuertaGateCM
CondensadorCondenserCD
ContracloneContracloneCC
CortaderaCutterTA
CristalizadorCristalizerCZ
CuchilloKnifeCH
DampersDampersDA
DecantadorSettlerDC
Decantador de arenaSand settling boxDR
DeculatorDeculatorDU
DeflakerDeflakerDK
DeflectorDeflectorDT
DepuradorScreenDE
Depurador centrifugoPressure screenDP
Depurador de astillasChip screenDL
DesaereadordeaeratorSD
descargadorUnloaderDD
descortezadorDebarkerDZ
DesfibradorPressure fibrilizerDF
Desupercalentador DesuperheaterDN
Detector de metalesMetals detectorDM
DifusorDifuserDI
DigestorDigesterDG
DispersorDisperger DS
DistribuidorDistributerDB
DosificadorPin feederDO
EconomizadorEconomizerEC
ElevadorElevatorEL
EmbaladoraBalerEB
EmpacadoraWrapping machineEP
EnfriadorCoolerEF
Equipos neumticosPneumatic equipmentEN
EQUIPMENT IDENTIFICATION CODES (cont.)annex V
SpanishEnglishEquipment Code
EspesadorThickenerES
EstabilizadorStabilizerET
EvaporadorEvaporatorEV
ExtractorExhausterEX
EyectorEjectorEY
Eyector de bobinasRoll kickerEI
Filtro de aceiteFilter, oil FC
Filtro de aguaFilter, water FG
Filtro de aireFilter, airFA
Filtro lavadorWashing filterFL
Filtros, generalFilter, generalFI
FloculadorFloculatorFU
FlotadorFlotatorFT
FormadoraFormerFO
GeneradorGeneratorGN
Grua estacionariaStationary trolleyGE
Horno de calLime kilnHC
Instrumento de laboratorioLaboratory instrumentIL
Intercambiador de calorHeat exchangerIC
Junta de expansinExpansion jointJE
Junta flexibleFlexible jointJF
Lavador de astillasChip washerLV
Lavador de gasesScrubberLG
Limpiador de Alta DensidadHigh Density CleanerLA
Limpiador de Baja DensidadLow Density CleanerLB
Limpiador de Media DensidadMedium Density CleanerLM
Maquina de papelPaper machineMP
Mesa formadoraForming tableMF
MezcladorMixerME
Motor bombaMotor, pumpMB
Motor de aire comprimidoMotor, compressed airMC
Motor DieselMotor, DieselMD
Motor gasolinaMotor, gasolineMG
Motor hidrulicoMotor, hydraulicMH
Motor neumticoMotor, pneumaticMN
EQUIPMENT IDENTIFICATION CODES (cont.)annex V
SpanishEnglishEquipment Code
Motor reductorMotor, reducerMR
Pre-calentadorPre-heaterPL
PrecipitadorPrecipitatorPP
Pre-condensadorPre-condenserPC
Pre-desaguadorPre-dewaterPD
PrensaPressPR
Prensa de rechazosPress, rejectPZ
Prensa hmedaPress, wetPH
Puente gruaCranePT
PulperPulperPU
PurgadorPurgerPG
Purificador de aceiteOil purifierPF
QuemadorBurnerQM
RaggerRaggerRG
RaspadorDoctorRA
ReactorReactorRT
RebobinaderRewinderRB
Recipiente de presinVesselsRP
Reductor de velocidadGear boxRV
Refinador cnicoRefiner, conicRC
Refinador de discoRefiner, discRE
RegaderaShowerRG
ReglaRulerRL
RodilloRollIR
Rodillo mount hopeRoll, mount hopeRM
Rollo guaRoll, guideRO
ScavengerScavengerSV
Secador de aireDryer, airSA
Separador centrifugoCentrifugal separatorSE
Separador de condensadoCondensate separatorSC
Separador de metalesMetal separatorSM
Separador de polvillo/sopladorDust separator/blowerSP
SilenciadorSilencerSL
SiloSiloSI
Sistema de lubricacin centralLubrication system, centralLU
EQUIPMENT IDENTIFICATION CODES (cont.)annex V
SpanishEnglishEquipment Code
Sistema de lubricacin por aceiteLubrication system, oilLA
Sistema de lubricacin por grasaLubrication system, greaseLS
Super calandriaSuper calanderSR
TanqueTankTQ
TermocompresorTermocompressorTM
Tornillo DenverDenver ScrewTD
TolvaContainerTO
Torre de alta densidadHigh density towerTD
Torre de blanqueoBleaching towerTB
Torre de EnfriamientoCooling TowerTE
Transportador de cadenaConveyor, chainTN
Transportador de correaConveyor, beltTC
Transportador, generalConveyor, generalTR
Transportadora de rolasLog conveyorTL
Triturador de cortezaBark .....TT
Tumbador de bobina
TU
TurbinaTurbineTI
Unidad de enfriamientoCooling unitUE
Unidad de LubrificacinLubrication unitUL
Unidad hidrulicaHydraulic unitUH
Vlvula de cuchilloKnife valveVC
Vlvula, generalValveVG
Variador de velocidadFrequency converterVV
VentiladorFanVE
VertederoWeirVT
VibradorVibratorVI
ELECTRICAL EQUIPMENT IDENTIFICATION CODESannex V
SpanishEnglishEquipment Code
AlimentadorFeederAL
Aparato de iluminacinLighting deviceAI
Auto transformadorAutotransformerAT
Banco de baterasBattery bankBB
BaterasBatteriesBA
Conversor elctricoElectric converterCE
Conversor inversor de frecuenciaFrequency converterCI
Centro de control de motoresMotor control centerCM
Cabina de seccionamientoSwitchgearCS
CapacitorCapacitorCP
Caja de comando localConsoleCL
Caja auxiliar (pasaje)Junction boxC
Ducto de barrasBus bar ductDB
DisjuntorBreakerDJ
ExcitatrizExciterE
FusiblesFusesFU
Generador elctricoElectrical generatorGE
Motor elctricoElectrical motorM(*)
Panel de medicinMeasuring panelPM
Panel de comandoCommand panelPC
Panel del CLPCLP panelPL
Panel de proteccinProtection panelPP
Para rayosLightning arresterPR
Cuadro de distribucin de iluminacinIlluminating panelCD
RetificadorRectifierRF
Resistor de calentamientoHeating resistorRA
Resistor de aterramientoGrounding resistorRT
Sub estacin unitariaUnit substationSU
Transformador de corrienteCurrent transformer TC
Transformador de distribucinDistribution transformerTD
Transformador de fuerzaPower transformerTF
Transformador de iluminacinIlluminating transformerTI
Transformador de PotencialPotential transformerTP
Vareador electromagntico
VM
(*) the electrical motors will be identified by the equipment tag number followed by the letter M. For example:
- the motor for the pump BAT-BO-101 will be BAT-BO-101M
ANNEX VI
Plotting Instructions
PLOTTING INSTRUCTIONSannex VI
LINE COLORS AND THICKENESS FOR FLOWSHEETS DRAWING AND PLOTTING
DESCRIPTIONCOLORPen1 : 2 (sulfite)Thickness1 : 1 (vegetal)REMARK
EQUIPMENTCYAN0.450.55Equipment number and name also en cyan. Other text in green
STOCK FLOWCYAN
Shall be a polyline with width = 3
GENERAL PROCESS FLOWGREEN OR YELLOW0.250.35Green is to be used preferentially. Use yellow only if it is necessary
WATER FLOWBLUE0.250.35
STEAM FLOWRED0.250.35
INSTRUMENTATION AND SINAL LINESMAGENTA0.10.15Text in green
CALL LINES
MAGENTA0.10.15
DASHMAGENTA0.10.15
LINE END BLOCKGREEN0.250.35
SUPPLY LIMITSMAGENTA0.10.15texts in green
DESCRIPTIONCOLORPen1 : 2 (sulfite)Thickness1 : 1 (vegetal)REMARK
TEXTSGREEN0.250.35FONT to be ROMANS. The heights are indicated in annex IV
SHEET STANDARD FORMAT
Internal margin
External margin
Numbers and letters
DivisionsFLOOR, SEWERS
WHITE
MAGENTA
GREEN
WHITE
YELLOW0.45
0.10
0.25
0.45
0.250.55
0.15
0.35
0.55
0.35
LEGENDSAME COLOR OF WHAT IT REFERS
STAMPSEE ANNEX I
INCRUSTAR Excel.Sheet.8
INCRUSTAR Excel.Sheet.8
INCRUSTAR Excel.Sheet.8
INCRUSTAR Excel.Sheet.8
INCRUSTAR Excel.Sheet.8
PRC001doc
1INPROC001.doc
2________ ______________________________________________________________________________
INGENIERIA DE PROCESOS C.A.
e-mail: [email protected] Tel. 0241 823 2928 Valencia Venezuela
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pipe specification code4000 x 6000 mmdimensionsBAT - BO - 125numbersequential number
media code75 m3 - 10 min.volume - retention time10500 l/minnominal flowarea code
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function code
FE - 134sequential number
FC 134
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media code75 m3 - 10 min.volume - retention time10500 l/minnominal flowarea code
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FE - 134sequential number
FC 134
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media code75 m3 - 10 min.volume - retention time10500 l/minnominal flowarea code
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50 Ctemperature
FV - 134
function code
FE - 134sequential number
FC 134
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