Predictive Multiscale Modeling for Decision Support in ... · III. Extreme value property estimates...
Transcript of Predictive Multiscale Modeling for Decision Support in ... · III. Extreme value property estimates...
Predictive Multiscale Modeling
for Decision Support in Design of
Hierarchical Alloy Systems
David L. McDowell
Woodruff School of Mechanical Engineering
School of Materials Science & Engineering
Georgia Institute of Technology
Atlanta, GA USA
Predictive Multiscale Materials Modeling
Isaac Newton Institute, Cambridge University
December 2, 2015
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Any opinions, findings, and conclusions or recommendations expressed here are those of the authors and do not necessarily reflect the views of the National Science Foundation.
• NSF PSU-GT Center for Computational Materials Design
• NSF CMMI
• AFOSR, ARL • QuesTek, NAVAIR • DOE NEAMS
• Current Students: Shuozhi Xu, Paul Kern, Aaron Tallman
Former students and post docs • Ryan Austin and Jeff Lloyd, ARL • Craig Przybyla and Bill Musinski,
AFRL • Gustavo Castelluccio, Sandia • Conor Hennessey
Evolutionary responses (properties): Nonequilibrium, metastable
Essential for (i) mechanism ID, (ii) validation
The Mesoscale Gap in Modeling
Dislocations in Metallic Systems
Length and time scales are both involved
Thermodynamics and near equilibrium kinetics
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Common Combined Strategy
Bottom-Up limited but increasing
Top-Down
Objective
Mechanisms, Validation
Scale Specific
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A More General Perspective on
Crystalline Plasticity
DDD, PFM
Grain scale crystal plasticity
Microscopic phase field models
Generalized continua
Various problems demand a suite of models
Dislocation field mechanics
Coarse-grained atomistics
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What are the Elements of
Crystalline Plasticity?
• Plastic anisotropy via slip
• Elastic anisotropy
• Slip system interaction
• Multiplication and recovery (implicit or explicit)
• Thermally activated flow
• Lattice rotation via skew symmetric plastic velocity gradient
• Mixed character 3D dislocations (implicit or explicit)
• Dislocation core effects
• Crystal connection for elastic and plastic incompatibilities at
multi-resolution
• Long range elastic dislocation interactions
• Distinct nucleation, multiplication, and annihilation
• Junction formation and short range interactions
• Cross slip, climb
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Uncertainty in Multiscale Modeling
Uncertainty in Models
at a Given Scale
• Assumed mechanism(s)
• Form of model/equation
• Model parameters
• Numerical algorithm and
implementation
• Solution convergence
• Sample sets analyzed and
spatial scales of simulation
• Randomness of structure
Uncertainty in Scale
Linking Algorithms
• Model reduction (reduction of
order)
• Configuration of information
passing (e.g., handshaking vs.
direct parameter estimation)
• Type of coupling – different
parameter spaces, discrete vs
continuum, dynamic vs
thermodynamic, etc.
• Lack of scale separation (time,
space)
• Forms of linking strategy
• Parameters passed
Not much attention in literature
Panchal, J.H., Kalidindi, S.R., and McDowell, D.L., Computer-Aided Design, Vol. 45, No. 1, 2013, pp. 4–25.
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Scale Bridging Methods – Mesoplasticity
Length
Scale
Time Scale Models Examples of Scale Bridging
Approaches
Primary Sources of
Uncertainty
2 nm NA/ ground state First principles, e.g., Density
Functional Theory (DFT)
Assumptions in DFT method,
placement of atoms
Quantum MD
200 nm 10 ns Molecular dynamics (MD) Interatomic potential, cutoff,
thermostat and ensemble
Domain decomposition, coupled atomistics
discrete dislocation (CADD), coarse
grained MD, kinetic Monte Carlo
Attenuation due to abrupt interfaces of
models, passing defects, coarse
graining defects
2 mm
s
Discrete dislocation dynamics
Discretization of dislocation lines,
cores, reactions and junctions, grain
boundaries
Multiscale crystal plasticity
Averaging methods for defect kinetics
and lattice rotation
20 mm
1000 s
Crystal plasticity, including generalized
continuum models (gradient,
micropolar, micromorphic)
Kinetics, slip system hardening (self
and latent) relations, cross slip,
obstacle interactions, increasing #
adjustable parameters
RVE simulations, polycrystal/composite
homogenization
RVE size, initial and boundary
conditions, eigenstrain fields, self-
consistency
200 mm Days Heterogeneous FE with simplified
constitutive relations
Mesh refinement, convergence, model
reduction
Substructuring, variable fidelity, adaptive
remeshing, multigrid
Loss of information, remeshing error,
boundary conditions
>2 mm Years Structural FE Low order models, meshing, geometric
modeling
Panchal, Kalidindi, McDowell, Computer-Aided Design, 2013
These are hierarchical two-scale transitions
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Material Selection
High Degree of Uncertainty
Structure
Properties
Performance
Goals/means (in
ductive)
Cause and effect (
deductive)
Processing
Structure
Properties
Performance
Goals/means (in
ductive)
Cause and effect (
deductive)
Processing
Limitation in Inverse problem
G.B. Olson, Science, 29 Aug., 1997, Vol. 277
Multilevel Design & Development:
Conceptualization
Integrated materials & product design
Part
System
Assembly
Continuum
Quantum
Mesoscale
Atomistic
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Shift to Concurrent Product-Process-Material
System Design
System
Subsystems
Components
Parts
Materials
System
Specifications
Meso
Macro
Molecular
Quantum
Material
Specifications
Match the time
frame
Penn State- GT CCMD NSF I/UCRC 2005-2013
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Mappings in Multilevel Design
Composition,
initial
microstructure
a; To,to
Composition,
actual
microstructure,
A,T,t,Ri
Microstructure
Attributes, A’,T,t,Ri
* dist functions
* explicit
Properties,
overlay on
A,T,t,Ri
Properties,
overlay on
A’,T,t,Ri
M Performance
Requirements
Dimension of space:
M + NA’’ or M + NP PS
SP
PP
Properties
P (NP) Typical
Materials
Selection
Emphasis on
Materials
Selection
Typical Ashby Maps
Ranged sets of performance requirements and Pareto-optimal solutions
Structure
Properties
Performance
Goals/means (in
ductive)
Cause and effect (
deductive)
Processing
Structure
Properties
Performance
Goals/means (in
ductive)
Cause and effect (
deductive)
Processing
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Multiscale Modeling Issues in Support of
Multilevel Materials Design
Structure
Properties
Performance
Goals/means (in
ductive)
Cause and effect (
deductive)
Processing
Structure
Properties
Performance
Goals/means (in
ductive)
Cause and effect (
deductive)
Processing
Some Key Issues:
Properties are scale specific; the challenge is how to tailor at various scales of hierarchy (length and time) in the presence of scale coupling. Multiscale modeling can assist in addressing these questions.
• Modeling at selective scales of hierarchy to provide decision support for materials development
• Uncertainties of models at various scales and multiscale transitions are prevalent
• Uncertainties in initial conditions and process history effects are ubiquitous
• Sensitivity of responses to microstructure
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Y
X Type I, II, III Robust Solution
Upper Limit
Lower Limit
Response
Function
Deviation at Optimal Solution
Deviation at Type I, II Robust Solution
Deviation at Type I, II, III Robust Solution
Design Variable
Type I, II Robust Solution
Optimal Solution
Decision-Making with Uncertainty
H. Choi et al, 2005.
McDowell, D.L., Panchal, J.H., Choi, H.-J., Seepersad, C.C., Allen, J.K. and Mistree, F., Integrated Design of Multiscale, Multifunctional Materials and Products, Elsevier, October 2009 (392 pages), ISBN-13: 978-1-85617-662-0
• Ranged sets of performance requirements • Ranged sets of solutions, Pareto optimal character • Use set theory to facilitate top-down design based on bottom-up simulation (IDEM)
• Type I: System variable (noise) uncertainty
• Type II: Design variable uncertainty
• Type III: Model parameter/structure uncertainty
• Multi-level design: IDEM
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Key Enabling Elements: Multilevel Materials
Design & Development under Uncertainty
• Approximate Inverse methods for property-structure, structure-process relations based on data sciences and metamodeling
• High throughput strategies to accelerate exploration and steer towards interesting potential solutions
• VVUQ for decision support • Robustness– insensitivity to process variation and
material variability • Addressing missing physics in many-body
problems (e.g., mesoscale) via learning techniques, e.g., Bayesian updating
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Uncertainty Examples in Today’s Talk
I. Challenging prevailing understanding and
interpretation of mesoscale experiments
based on high fidelity modeling
II. Model form/structure uncertainty at
mesoscales
III. Extreme value property estimates and MSC
fatigue crack growth
IV. Combined bottom-up and top-down
strategies for model parameter estimation
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I. Shock Physics: Experimental Uncertainty
• Dislocation velocity Thermally activated
Drag dominated
Relativistic damping
/ exp / 1
S
S f G
h
c h
cv
N v G k
aa
a a a a
2
0
1
2
S
eff
h
B c
b
a a a
aa
a a
Mean dislocation velocity as a function of shear stress
Mechanical threshold stress Athermal
threshold
Austin, R.A. and McDowell, D.L., Int. J. Plasticity, Vol. 27, No. 1, 2011, pp. 1-24. Austin, R.A. and McDowell, D.L., Int. J. Plasticity, Vol.32-33, 2012, pp. 134-154.
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Dislocation-Based Crystal Plasticity
tot m im
m hom het mult ann trap
im trap hom1
m hom hom
N N
N N N N N N
N N N
v N x
N
b bN
a a a
a a a a a a
a a a
a a a
(1) Austin and McDowell, Int. Journ. Plast., 2011 (2) Austin and McDowell, Int. Journ. Plast., 2012
3
,0
0
,0
exp 1hom
hom
hom
g bN N
k
m
het hetN fa
N dislocation density
Reflect dislocation substructure evolution
Length scales down to sub 100 nm, time scales less than 1 ms
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Dislocation Substructure Evolution Rates
and Nonequilbrium Stress
Steady wave analysis
Dynamic shear stress
Highly nonequilibrium!
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Shock in polycrystal Al
• Elastic precursor decay rate is
much more rapid for polycrystal
than for single crystal
• Shock broadening due to
orientation spread
More plastic dissipation Elastic Precursor
200 μm thick vapor-deposited Al samples, 4 GPa shock strength, Gupta et al.,JAP, 2009
Direct ablation experiments 0.72 μm thick vapor-deposited sample, Crowhurst et al., PRL, 2011 (40 GPa shock strength)
Lloyd, Clayton, Austin, McDowell, D.L., JMPS, 69, 2014, 14-32. Lloyd, Clayton, Becker, McDowell, D.L., Int. J. Plast. 60, 2014, 118-144.
Single wave structure is not real, but an artifact of the experiment
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II. Model Form Uncertainty:
Dislocation-GB Interactions
Shen et al., Scripta Mater. 1986
Lee et al., Met. Trans. 1990
Slip transmission criteria (Lee-Robertson-Birnbaum criteria) Lee et al., Scripta Mater., 1989
• Geometric condition The angle 𝜃 between the lines of intersection of the incoming and outgoing slip planes with GB should be minimized.
• Resolved shear stress (RSS) condition The RSS acting on the outgoing slip system from the incoming dislocation should be maximized.
• Residual GB dislocation condition The magnitude of the Burgers of the residual dislocation 𝒃𝑟 should be minimized.
Abuzaid et al., JMPS, 2012
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Ex Situ Hi Res DIC and EBSD
Abuzaid et al., JMPS 60(6) 2012, 1201
Hastelloy X
What about uncertainty of progressive buildup of slip fields within grains? Ex situ experiments don’t give such information… 4D information regarding increments of slip transfer would be helpful
Ex situ Hi Res DIC and EBSD
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Model Form Uncertainty
Possible reactions The dislocation-GB interaction is a complex process, which depends on • Materials (FCC, BCC, HCP, different
stacking fault energy) • Temperature • Strain rate • Resolved shear stress • Type of dislocation (edge, screw, mixed) • Type of GB (twin boundary, symmetric,
asymmetric, tilt, twist, etc) and misorientation, asymmetry
• Prior reactions with residual Burgers vector
• Incoming gliding plane • etc.
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Generalized Stacking Fault Energy
Illustration of 1NN and 2NN elements in CAC simulations (integration points (solid blue) and slave nodes (open blue). 1NN has 27 integration points and 2NN has 125.
Xu, S., Che, R., Xiong, L., Chen, Y. and McDowell, D.L., “A Quasistatic Implementation of the Concurrent Atomistic-Continuum Method for FCC Crystals,” International Journal of Plasticity 72 (2015) 91-126.
• Sequential conjugate gradient energy minimization, 0K
• Avoids overdriven MD results • Can add quenched dynamics to
improve efficiency for evolving defects
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CAC Simulations: Slip Transfer of Mixed Character
Dislocations across Σ𝟑 CTB in Cu and Al
Dislocation multiplication: Frank-Read source
For Cu With Shuozhi Xu et al. – in progress
Quasistatic CAC: Xu et al., Int. J. Plast., 2015
Quenched Dynamics: Sheppard et al., J. Chem. Phys., 2008
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Scale and Geometry Dependent CTB Reactions
𝜎appl𝑖𝑒𝑑 = 2GPa 𝐿𝑥 = 260𝑏 = 74.47 nm (Al)
Dislocation recombination at CTB
𝑥[110]
𝑦[1 12]
𝑧[11 1]
Wide specimen, free surfaces
Plane view
Leading and trailing partials recombine at CTB, then split into two CTB partials and glide in the same direction on the CTB out of the free surface
Leading and trailing partials recombine at CTB, then split into two partials exiting from the point of constriction into the adjacent grain (note: strictly not direct transmission but indiscernible via TEM)
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Unresolved: Reduced Order Descriptions
Etc… (including migration, initial conditions, etc.)
Extended LRB criteria Mantle-Core
• Many potential variants of GB structure • Single dislocations versus pileup – sequence of slip transfer
reactions • 3D character of GBs • Add to this multicomponent systems, impurities, segregants
– very high dimensional • Can’t be solved without data sciences along with high
throughput experiments/many observations and modeling
?
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III. Uncertainty in Extreme Value
Property Estimates and MSC Growth in Fatigue
2. Identify EV response of SVEs via simulation
3. Characterize EV distributions of key response
parameters
0.0001 0.001 0.01
.01
.1
1
51020305070809095
99
99.9
99.99
Simulated Extreme Value FIP
CD
F
Strain=0.5%
Strain=0.7%
4. Characterize correlated microstructure attributes
coincident with the EV response (EV marked correlation functions)
1. Generate multiple SVEs based on predefined distributions of key
microstructure attributes
5. Identify extreme value correlated attributes key to response and rank
microstructures 6(b). Select top candidates for experimental
evaluation
1 1, , , n 1 1, , , n
a
Experimental Calibration/Validation
6(a). Iterate materials design
Groeber et al. 2007, IN100
C. Przybyla, GT, 2010
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Microstructure-Sensitive Fatigue Problems
Min. Length Scale, L O(10-10 m) O(10-8 m) O(10-7 m) O(10-5 m) O (10-3 m)
Atomistic Discrete Dislocation Polycrystal Macroscale dislocations patterns plasticity plasticity
Statistical theories
Sub-micron
Specimens; SEM
MEMs regime Mech. Testing
Lab scaleTEM
“TOP DOWN”
Vacancies and Dislocation Slip banding and
dislocation reactions substructures embryonic cracks
FIPsCrack nucleation and
damage process zone
This Proposal
Mechanisms and validation
Mesoscale DPZ
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Example of (a) the specimen notch and FE model, and (b) monotonic and cyclic plasticity for a four-point bending experiment on a polycrystalline ferritic steel. Sweeny … Dunne, J. Mech. Phys Solids 61 (2013) 1224-1240.
Experiment-Simulation Connectivity: Crack Formation and Early Growth
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Modeling Crack Formation and Early Growth:
Fatigue Indicator Parameters
Crack formation due to intense
shear along the slip band of Ti-
6Al-4V (Le Biavant, et. al, 2001).
Slip band impingement on grain
boundary of polycrystalline nickel
(Morrison and Moosbrugger, 1997).
p max
net nn
y
1 k2
p max*max n
y
1 k2
cyc cyc
1p pij ij
V V
dVV
O(10-100) mm3,
depending on
characteristic GS
DPZ
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Crystal Plasticity Model for Ti-6Al-4V
Drag stress 0Da
e pF F F Nsys
p p p k k k
k
ˆ
1
0 0
1
L F F s n
M
k k k
k k k
0 ksgn
D
k k k k
Dh h yk k
skd
k k k
s s m
yk k k k k
CRSS sk
(0) D (0) Dd
Mayeur, Zhang, Bridier (2005-2009)
1500
1000
500
0
-500
-1000
Str
ess,
MP
a
0.080.060.040.020.00
Strain
Simulation Experiment
940
920
900
880
860
840
820
Yie
ld S
tre
ss,
,
MP
a
0.80.60.40.20.0
Volume fraction of primary a phase
Simulation
Experiment
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Validation of Fatigue Cracking
• Experiments are expensive for model calibration
• Few statistically significant datasets exist for distribution of local slip to validate localization predictions
We assume transgranular slip/failure modes here; GB dominated slip transfer is alternative approach (cf. Sangid et al., Acta Mater. 2011; JMPS, 2011).
Bridier et al., IJP, 2009
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Extreme Value Statistics for Ti-6Al-4V
• Details of FE (ABAQUS) models: Ti-6Al-4V crystal plasticity model by Bridier et
al. 2008
Ellipsoid based microstructure generator
Cycled at 0.6% strain at 0.2% s-1
0.400 mm x 0.400 mm 0.400 mm microstructure block
100 instantiations for each microstructure
Ten cycles in uniaxial tension (R=0)
Periodic boundary conditions
ODF with Random Texture
Microstructures Assumed Mean and St. Dev.
for Grain Size Distributions
α+β Colony Primary α
Micro Name Transformed
β Size (μm)
Primary α
Size (μm)
Vol %
Primary
α
μ σ μ σ
A Fine bi-modal low α 50 10-50 30% 50 5 25 10
B Fine bi-modal high α 50 10-50 70% 50 5 25 10
C Coarse bi-modal low α 80 40-60 30% 80 10 50 5
D Coarse bi-modal high α 80 40-60 70% 80 10 50 5
Random Texture
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Extreme Value Fatigue Indicator Parameter
Distributions in Duplex Ti-6Al-4V
-2.00
-1.00
0.00
1.00
2.00
3.00
4.00
5.00
6.00
0.00E+00 1.00E-10 2.00E-10 3.00E-10 4.00E-10
ln(1
/ln
(1/p
))
Extreme Value FS FIP
A
B
C
D
A Fine bi-modal low α
B Fine bi-modal high α
C Coarse bi-modal low α
D Coarse bi-modal high α
Gumbel Distribution (Type I):
exp n n n
n
y u
Y nF y ea
Ellipsoid based microstructure generator
Cycled at 0.6% strain at 0.2% s-1, R = 0, 19 cycles, PBCs
0.400 mm x 0.400 mm 0.400 mm SVE
100 instantiations for each microstructure
ODF with Random Texture
Przybyla and McDowell, 2010
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mg=0.45 to 0.5 (Basal, primary α)
mg’=0.45 to 0.5 (Basal, primary α) mg=0.45 to 0.5 (Basal, primary α)
mg’=0.45 to 0.5 (Prismatic, primary α)
mg=0.45 to 0.5 (Basal, primary α)
mg’=0.45 to 0.5 (Pyramidal <a>, primary α)
mg=0.45 to 0.5 (Basal, primary α)
mg’=0.45 to 0.5 (Pyramidal <a+c>, primary α)
Validation of Extreme Value Failure Modes:
Ti-6Al-4V, Random Texture
Cluster of similarly oriented equiaxed α for easy basal or
prismatic slip
Equiaxed α oriented for easy basal or prismatic
Equiaxed α oriented for hard <c+a> slip
Easy slip region
a
*S. K. Jha, J. M. Larsen, VHCF-4, pp. 385-396, 2007
34
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Epistemic Uncertainty
Fine scale (bottom-up) • Slip system activation and hardening relations
• GB Interfaces – unstructured vs structured meshing – slip transfer
relations
• Heterogeneous slip localization, dislocation substructure and
mechanisms for slip irreversibilitySecond phase particle cracking,
debonding
• Numerical implementation strategy (elements, meshing, order of
integration, and averaging domain for FPZ, etc.)
Coarse Scale (top-down) • FIP definition
• Microstructure representation
Grain size, shape and orientation distribution
Grain boundary character distribution
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DPZ Band Averaging of FIPs
For transgranular MSC growth, FIPs are averaged along bands aligned
with active slip planes.
FIP (FIP )meso Avga a per band
3D MSC Growth Modeling
Castelluccio, G.M., and McDowell, D.L., “A Mesoscale Approach for Growth of 3D Microstructurally Small Fatigue Cracks in Polycrystals,” Int. J. Damage Mechanics, 23(6), 2014, 791-818. Castelluccio, G.M., and McDowell, D.L., "Mesoscale Modeling of Microstructurally Small Fatigue Cracks in Metallic Polycrystals," Mat. Sci. Eng. A, Vol. 598, No. 26, 2014, pp. 34-55.
RR 1000 Ni-base superalloy
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2
0
FIP1 a
FIP gP
Initial value for band in next uncracked grain
Renormalized Sub-Grain FIP Evolution
FIP evolution during crack growth
Crack size based on equivalent area, as per Murakami, i.e.,
a A
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Apply a few loading cycles
Apply a few loading cycles, redistribute cyclic stress and
plastic strain fields
Extend the crack along the band with shortest MSC life
along intersecting slip systems in adjacent grain
Crack the band with shortest nucleation life
1st grain (Nucleation/Incubation)
2g
inc 0
gr
N FIPd
a a
a
Subsequent grains (MSC) (analytical projection)
ni i
gr st nd
i
d D D
Crack Growth Algorithm
1 2MSC gr Hist
11 2
c1N tanh d N
cc c
a a
2 ref
gr gr
0Ac
2d
F
d
IPa2
1 gr 2 thc 2d c CTD
gr
2o
d
MSC Hist
oth
1FIP A CTD1 a
2
daN N
a
a a
2
0 th= .2FIP (1 0.5(a ) ) CTD
ni i
st nd
iitrans iref
msc gr
D Dda
ddN
a
a
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Validation: Physical Consistency with Observed Trends
1=da
c adN
This is characteristic of our findings…
Note: we have not imposed anything remotely close to this law in simulations
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C. H. Wang, K. J. Miller. Fat. Frac. of Eng. Mat. & Struc. 16, 181–198, 1993
Mean Stress Effect on Crack Nucleation – Uniaxial Loading
0 exp( ) C
m aN A B
Differs from Morrow or Smith-Watson-Topper (SWT)
2g
inc 0
gr
N FIPd
a a
a
Validation: Physical Consistency with Observed Trends
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Co
st/I
mp
reci
sio
n
Model Refinement
Model utility based on Improvement Potential
Model development and execution cost
Model imprecision; Epistemic uncertainty
Now Eventual
A Note on Model Refinement
Includes: • DPZ definition/size • Subscale nucleation/growth models • Unstructured meshing and mesh
refinement
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Top-Down
1
nsN
cr i i
i
aa a
0 exp 1 ;
0;
qp
g f a
f
t
f
F sfor s
kT s
for s
a a
a a
aa
a a
Patra, Zhu, McDowell IJP, doi10.1016/j.ijplas.2014.03.016.
Bottom-Up
Narayanan, McDowell, Zhu, JMPS 65, 2014
IV. Fusing Bottom-Up and Top-Down
Information
bcc Fe
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Parameters form Structural Bridge
1. Pre-exponential factor
2. Activation energy of
dislocation glide at zero
external stress
3. Shape factor p
4. Shape factor q
5. Thermal slip resistance at 0 K
1. Temperature
2. Driving stress
3. Athermal slip
resistance
Reinterpretation of parameters!
Calibration Inputs
Configuration Inputs
Aaron Tallman, PhD work in progress
1. Thermal kink-based
reference strain rate
2. Kinkpair activation energy
at zero ext. stress
3. Both p, q describe stress
4. dependence of kinkpair
activation energy
5. Thermal slip resistance at
0 K
Aaron Tallman, PhD Work in progress
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θ→x Squared Euclidean Distance
Loss function values Bottom up (x) Top down MLE (𝜽 )
Using Prior density
function 0.792 1.032
Using Posterior density
function 0.776 0.846
decrease in Bregman
Divergence 2% 18%
Before data After data
These are the
results for the
test for
requirement iii Column 1: Agreement & Identifiability
Column 2: Identifiability Only
2
max min
-space
|i
i i
i i
xLoss P Data d
θθ
x θ θ
The George W. Woodruff School of Mechanical Engineering School of Materials Science and Engineering
45
Multiscale Bayesian Calibration
, , , : Calibration Inputs
, , , : Configuration Inputs
, : Model Responses
, : Experimental Data
: Missing Physics Coefficients
, : Missing Physics Functions
i i
i i
m m
e e
m
x w
X Y
X Y
f X
θ φ
x w
The George W. Woodruff School of Mechanical Engineering School of Materials Science and Engineering
46
Accumulation of Data
• Calibration applies data in a per datum formulation
• As new data are gathered, each new point can be
included in a new calibration
22old data new data
1 1exp, exp,
,,1exp
2
m em ej ji i
i ji j
Y YY YObj C
x θ xx θ x
θ
exp,
, : Calibration Inputs
, : Configuration Inputs
: Model Responses
: Experimental Data
: Standardizing Factor
: std. dev. of exp. datum i
i
i
m
e
i
x
Y
Y
C
θ
x
The George W. Woodruff School of Mechanical Engineering School of Materials Science and Engineering
47
Recent TMS Study
On behalf of National Institute of Standards (NIST) Material Measurement Laboratory
John Ågren, KTH, Sweden Raymundo Arróyave, Texas A&M University Mark Asta, UC-Berkeley Corbett Battaile, Sandia Carelyn Campbell, NIST James Guest, Johns Hopkins Paul Krajewksi, GM Alexis Lewis, NSF Wing Kam Liu, Northwestern University David McDowell, Georgia Tech Tony Rollett, Carnegie Mellon University Dallas Trinkle, University of Illionis Peter Voorhees, Northwestern University
http://www.tms.org/multiscalestudy/
The George W. Woodruff School of Mechanical Engineering School of Materials Science and Engineering
48
Technical/Scientific Recommendations
• Recommendation T1: Develop initiatives that address uncertainty
quantification and propagation (UQ/UP) across multiple models
describing a range of material length and time scales
• Recommendation T2: Develop strong coupling methods that allow
bidirectional communication between deformation and microstructural
evolution models (i.e., methodologies to account for the co-evolution of
microstructure and deformation)
• Recommendation T3: Devise methods and protocols for taking into
account rare events and extreme value statistical distributions
• Recommendation T4: Develop multi-resolution (or multiscale) multi-
physics free energy functions (and associated kinetic parameters)
involving microstructure evolution, defect formation, and life prediction
• Recommendation T5: Develop and execute focused research efforts
addressing interfacial properties and nucleation effects, with particular
emphasis on carrying out more systematic studies that couple theory,
experiments, and simulations across length and time scales
• T6-T9…
The George W. Woodruff School of Mechanical Engineering School of Materials Science and Engineering
49
• Current Students: Shuozhi Xu, Paul Kern, Aaron Tallman
Former students and post docs • Ryan Austin and Jeff Lloyd, ARL • Craig Przybyla and Bill Musinski,
AFRL • Gustavo Castelluccio, Sandia • Conor Hennessey
Any opinions, findings, and conclusions or recommendations expressed here are those of the authors and do not necessarily reflect the views of the National Science Foundation.
• NSF PSU-GT Center for Computational Materials Design
• NSF CMMI
• AFOSR, ARL • QuesTek, NAVAIR • DOE NEAMS
Thanks