Precision Machinery for Wire and Tube · 2019. 9. 30. · Precision Machinery for Wire and Tube...
Transcript of Precision Machinery for Wire and Tube · 2019. 9. 30. · Precision Machinery for Wire and Tube...
Precision Machinery for Wire and Tube
Industry 4.0 Applications in the Wire and Spring Industry
10th International Congress of Spring Industry 2019
Dr.-Ing. Uwe-Peter Weigmann
Hamburg, September 27, 2019
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Automation
Tube bending
2
Wire bending Springs
Chains
Machines
for:
1. Brief presentation of WAFIOS
Founded: in 1893
Founder: Mr. Wagner, Mr. Ficker and Mr. Otto Schmid
Main plant: Reutlingen
Executive
Board: Dr.-Ing. Uwe-Peter Weigmann
Martin Holder
Chairman of the Supervisory Board:
Dipl.-Wirtsch.-Ing. Hanns-Gerhard Rösch
Employees: 1074 in the WAFIOS Group
Turnover: 201.4 mil. Euro
(WAFIOS Group, business year 2018)
Export share: ca. 64.0 %
Range of
products: > 120 types of machines
Straightening
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How is the
security of the
machine
guaranteed?
?What is the
interface of
Industry 4.0?
?
Which data must
be processed?
?
How does order
processing become
efficient?
?
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
3
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
What is the
interface of
Industry 4.0?
?
Which data must
be processed?
?
How does order
processing become
efficient?
?
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
4
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.5
Industrial Security
A System architecture C Industrial security features
1. VPNconnect – VPN Router with Firewall in EVERY
machine since 2016
2. Network segmentation:
Dedicated access of certain network participants to the
machine via firewall
3. Encryption:
Secure VPN connection for remote maintenance and
Industry 4.0 services
4. Integrity, availability and confidentiality:
- Through proprietary infrastructure (no VPN endpoints
outside of WAFIOS and customer network),
- Central administration of devices, users and clients
- Connection sovereignty lies with customer
B Hardware
- Compact industrial router with
Firewall for establishing a secure
VPN connection
- Key-operated hardware switch for
establishing the VPN connection
with the WAFIOS Teleservice
platform
VPNconnect
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.6
VPN
connection
established
-
Protected
machine a.
secure access
by WAG
Service
Operating company
No VPN
connection
established
-
Protected
machine a.
customer
access
Operating company
► protects the machine against cyber attacks and security issues
► offers a fast and secure solution for WAFIOS Teleservice
► allows a secure connection for transferring data
VPN
Connect
Industrial SecurityVPNconnect
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
What is the
interface of
Industry 4.0?
?
Which data must
be processed?
?
How does order
processing become
efficient?
?
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
7
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Which data must
be processed?
?
How does order
processing become
efficient?
?
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
8
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Information Interface - Initial situation
9
In the past, there were the most diverse, customer-specific interface solutions available
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.10
MDC / SFDC data
•Operating status
•Operating time
•Output
•Work order information
•User level
•Error display
Production data
•Parts' settings
•Technology data
•Geometry data
•Work order data control
M2M
•Robot interface
•Main control station communication
•Spring transport
•…
Axis monitoring
•Torques
•Motor temperature
•Position
IQcontrol(WAFIOS Vision System)
•Camera measuring values
•Correction values
•cp / cpk values (SPC)
Secure,
Fast,
Open
Service info
•Machine no.
•Software versions
•Global settings
• IPC diagnosis
•VPN status
(Open Platform Communications
Unified Architecture)Information Interface
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Enterprise-Resource-PlanningERP
MDC/SFDC Machine data collection
Shop floor data collection
MESManufacturing Execution System
QDC
Quality assurance data collection
IoT
GatewayPreprocessing, analysis and
connector to the Cloud or further
customer IT systems
11
Information Interface
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Which data must
be processed?
?
How does order
processing become
efficient?
?
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
12
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How does order
processing become
efficient?
?
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
13
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT Gateway
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Data traffic
▪ Scanning time and recording: 2ms
▪ Up to 32 axes / machine
With 32 axes:
Ca. 2 MByte / second
7.2 GByte/hour = 0.172 TByte/day
Torque curves of axes
▪ Up to 1,000 springs / minute
▪ Measured values + correction values:
▪ Length Lo, diameter De, pitch F
Ca. 0.5 MByte / second
1.8 GByte/hour = 0.043 TByte/day
Camera measurements
14
Data traffic of 20 Mbit/s = 2.5 MByte/second per machine is "basic load"
IoT Gateway
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.15
Connection o
f m
achin
es v
ia O
PC
-UA
pro
tocol WAFIOS
App Store
Users
IT systems
Machine
Gateway
An open system
for connecting WAFIOS
machines and machines
from other manufacturers
Cloud
IoT Gateway overviewIoT Gateway
Basic data quality is improved and
transmission rates are increased thanks
to prefiltered data
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
IoT Application
16
IoT Gateway Native TCP
Cloud
IoT Gateway
Camera
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Customer shares data anonymously with others
Customer 2
Machine
Gateway
Machine
#023
Machine
Gateway
Machine
#046
17
The customer may decide for himself via the IoT Gateway which services he wants to
use and which data he wants to share with WAFIOS!
Basis: Confidentiality agreement between WAFIOS and customer to maintain data
secret in compliance with current data protection guidelines.
Machine
Gateway
Machine
#034
WAFIOS appCustomer 1
Machine
Gateway
Machine
#065
Customer 3
• Anonymous data from
many users of identical
machines
• Evaluation with
algorithms for early
detection of errors
• Generation of error
messages, warnings
and notes for all users
WAFIOS database
Technology
database
Analysis and
evaluation
WAFIOS Cloud
App Store
IoT Gateway
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Private Cloud
Customer
Customer database
18
Users
IT systems
Analysis and
evaluation
WAFIOS
App
Customer
App
Machine
Gateway
Machine
Gateway
Machine
Gateway
Machine
#034
Machine
#035
Machine
#036
WAFIOS
App Store
• Use of WAFIOS apps possible
(without WAFIOS database and
know-how)
• Customer programs customer
apps himself, data and program
will not be shared with other
customers
• Data and program will not be
shared with other customers
Apps
Customer shares no data with othersIoT Gateway
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How does order
processing become
efficient?
?
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
19
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT Gateway
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
20
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT Gateway
Digital
planning
Machine planning:
▪ The correct sequence of production orders determines the efficiency of production (reduction of changeover times).
▪ If there is a deviation from planning (e.g. machine downtimes), the orders must be rescheduled manually.
▪ Completion time, machine utilization, planning specifications and changing production situations must be coordinated
manually.
Make plan Forward plan
lists to
production
department
Monitor productionDowntimes
Deviating machine performance
Correct the plan Report deviations from the plan
Machine planning process in the past
Digital
planning
Reduction of process times
▪ Digital planning board communicates with machine in real time.
▪ Planned orders and planned sequence of orders are displayed on the control panel of the machine.
▪ The estimated completion time is calculated by means of the current volumes and machine performance via online
forecasting.
▪ Planning is automatically corrected in the event of deviations.
Make plan
Send Job data to the
machine e.g. using
OPC UA
Show plan lists on
machine
Downtimes
Deviating machine performance
Automatical
correctionOnline forecasting Current volumes
Current performance
Economic value ➢ Saving of resources through automated adaptation of organizational processes (e.g. material provision)
➢ The plan is always up to date and reflects the real condition on the shopfloor
➢ Less communication required across the different departments
Digital
planning
Digital shopfloor
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
What characterizes
efficient process
planning?
?
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
23
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT Gateway
Digital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
24
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
Digital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
iQspring+
Simulation, collision prevention and increase in performance
25
Functional principle
▪ iQspring+ can be used to simulate the entire
production sequence of a part
▪ Exactly pictured machines, tools and
workpieces enable a reliable collision control
▪ The simulation of the entire bending sequence
enables the determination of the theoretical
production output even before production is
started
▪ Automatic calculation of a bending sequence
free from collisions
▪ Reduction of axis travels, thus increased output
Virtual
machines
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
iQspring+
Simulation, collision prevention and increase in performanceVirtual
machines
26
Functional principle
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Example of a digital twin
iQspring+
Simulation, collision prevention and increase in performance
Optimizing axis travels with the digital twin
created with iQspring+
Virtual
machines
27
Your benefits
▪ Operator-independent set-up of the machine
during the production process
▪ Prevention of collisions before the bending
process
▪ Increase in output due to automatic
optimization of the axis traversing paths
▪ Operator assistance by simplified set-up
▪ Analysis of components with regard to
producibility and cycle time
▪ Distribution of optimum process software to
sites worldwide
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How to improve
the availability of
machines?
?How to improve
quality and output
at the same time?
?
How to manage
know-how and
expertise?
?
28
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
Digital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How to improve
the availability of
machines?
?
How to manage
know-how and
expertise?
?
29
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
controlDigital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.30
L0▪ An important quality feature of compression
springs is the correct length L0
▪ In simple systems, it is measured at the end
of the coiling process by a camera
Measuring
camera
Backlighting
Camera measurementcontrol
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Functional principle of in-process measurement and control
31
control
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Results and benefits
32
▪ All springs within tolerance
▪ Low cp/cpk value
▪ Large variation of spring length
▪ All springs within tolerance
▪ Low cp/cpk value
▪ Large variation of spring length
Without camera controlConventional camera
with control of the
following spring
▪ Higher cm/cmk value
▪ Lower variation of the spring length
▪ Costs for subsequent operations are
saved (e.g. less allowance for
grinding)
control
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How to improve
the availability of
machines?
?
How to manage
know-how and
expertise?
?
33
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
controlDigital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How to manage
know-how and
expertise?
?
34
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
control Condition
monitoringDigital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Condition Monitoring
35
Error description:
Parallel and continuously
increasing deviation
Possible causes:
Lack of lubrication
To
rque
Time
Initial run
Reference run
Error description:
Punctual deviation (peak)
Possible causes:
Damaged tooth of toothed rack
Error description:
Parallel deviation
Possible causes:
Defective bearing
Condition monitoring
by WAFIOS
Condition
monitoring
To
rqu
e
Time
Initial run
Reference run
To
rque
Time
Initial run
Reference run
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
How to manage
know-how and
expertise?
?
36
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
control Condition
monitoringDigital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.37
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
control Condition
monitoring
Technology
databases
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Digital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Technology databases
38
Technology database for spring end grinding machines:
▪ Protected and central storage of grinding data in the
WAFIOS Cloud
▪ Analysis of job order data and grinding parameters for
monitoring grinding processes
▪ Setting up the grinding process still depends a lot on the
subjective experience of the operator.
▪ Analysis of components regarding geometry and cycle
times
Data analyses result in a higher efficiency of the set-
up and grinding process
Technology
databases
Auswertung für Schleifscheiben Auswertung für Jobs
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Mitarbeiter Gruppen
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Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fak
tor
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Max
imal
eTe
mpe
ratu
r [°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ges
chlif
fene
Fed
ern
[Stk
]G
esch
liffe
ne F
eder
n [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fak
tor
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Max
imal
eTe
mpe
ratu
r [°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ges
chlif
fene
Fed
ern
[Stk
]G
esch
liffe
ne F
eder
n [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fak
tor
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Max
imal
eTe
mpe
ratu
r [°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ges
chlif
fene
Fed
ern
[Stk
]G
esch
liffe
ne F
eder
n [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Technology databasesTechnology
databases
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fak
tor
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Max
imal
eTe
mpe
ratu
r [°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ges
chlif
fene
Fed
ern
[Stk
]G
esch
liffe
ne F
eder
n [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fak
tor
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Max
imal
eTe
mpe
ratu
r [°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ges
chlif
fene
Fed
ern
[Stk
]G
esch
liffe
ne F
eder
n [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fak
tor
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Max
imal
eTe
mpe
ratu
r [°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ges
chlif
fene
Fed
ern
[Stk
]G
esch
liffe
ne F
eder
n [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
39
Grinding wheels can be analyzed
according to different parameters:
Results:
▪ Job efficiency of grinding wheel is directly visible
▪ Deduction of process enhancements based on the grinding parameters known
Number of springs
Grinding time, etc.
Grinding cycles
G ratio
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.40
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
VPNconnect
IoT GatewayVirtual
machines
control Condition
monitoring
Technology
databases
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Digital
planning
© WAFIOS AG 2019| All information and documents given are strictly confidential and must be kept secret, WAFIOS reserves the right for patent applications.
Condition
monitoring
VPNconnect
iQsmartbend
Increased
output
iQtorque
Prevention of
production errors
41
2. WAFIOS
− Industry 4.0 solutions and components
Data feedbackData generation Data processing
IoT GatewayVirtual
machines
control
Technology
databases
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Auswertung für Schleifscheiben Auswertung für Jobs
| Imprint | Privacy Policy
Hauptmenü
Maschinenliste
Mitarbeiter Gruppen
Kundenmitarbeiter
DE abmelden
Parameteranalyse
1
00 100 200 300 400
0,5
0,75
0,25
Parameter 1
Parameter 2
Job-Auswahl
Von Bis
A - Job DF 1234 L0=215, D e=10 31W-1234 4 Vc 45 m/s; Strom 100 %
B - Job DF 1357 L0 =200, D e=8 12X-1357 2 Abr.Int. 3; Edelstahl
C - Job DF 5678 L0 =100, D e=4 56Z-5678 3 Vc 50 m/s; ohne iQtemp.
31.11.18 | 22:00 h 12.01.19 | 6:00 h ZurücksetzenAnwenden
Diagramm 1
Größe 1: G-Faktor Zykluszeit
Job DF 1234 12,1 02:07
Job DF 1357 9,7 03:23
Job DF 5678 11,4 02:10
10
10
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
5
5
7,5
7.5
2,5
2,5
G-F
akto
rG
-Fa
kto
r
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
Höhenv. Schleifsch.
200
0
0 100 200 300 400
100
150
50
Ma
xim
ale
Te
mp
era
tur
[°C
]
Zykluszeit AbrichtenZyklus
Maximale Temperatur [°C]
Diagramm 2
Größe 1: Geschli ff... Abrichtintervall
Job DF 1234 123.050 8
Job DF 1357 85.576 4
Job DF 5678 550.000 10
500
500
0
0
A
A
B
B
F
F
C
C
G
G
D
D
H
H
E
E
I
I
250
250
375
375
125
125
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Ge
sch
liffe
ne
Fe
de
rn [S
tk]
Schleifscheiben
Schleifscheiben
obere Schleifscheibe Mittelwert angewählte Schleifscheibe
untere Schleifscheibe Mittelwert angewählte Schleifscheibe
G450 | 2.8490.009 |Technologiedatenbank
Digital
planning
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