Precious metals recovery

4
Technical Product Guide Precious Metal Recovery System (PMRS)

Transcript of Precious metals recovery

Technical Product GuidePrecious Metal Recovery System (PMRS)

INTRODUCTIONTetronics plasma recovery technology is widely recognised as the “go–to” technology for metal recovery, having supplied over 90 plasma systems

across 4 continents.

It has been used for decades to deliver rapid returns from the recovery of Precious Metal (PMs), especially Platinum Group Metals (PGMs) from spent

catalysts with class-leading recovery rates and the lowest environmental impact and cost base.

Thermal Oxidiser

Plasma Torches

Furnace

5 Axis Robot

Feed Station

Plant schematic view of a typical precious metal recovery facility

Internal view of a typical precious metal recovery facility

We are confident that Tetronics’ plasma solution provides higher levels of technical recovery than anycompeting technology.

Solar Applied Materials Technology CorpChief Operating Officer

FREQUENTLY ASKED QUESTIONSWHAT ARE THE TYPICAL RECOVERY

RATES FOR PGMs/PRECIOUS METALS?

We normally guarantee 98% recovery for

Gold, Platinum, Palladium and Rhodium,

though in practise our customers recover

much more than this. It’s worth noting that

we can also recover Rhodium to the same

levels as Platinum and Palladium.

WHAT CAN THE PLASMAROK® BE USED

FOR - DOES IT HAVE ANY COMMERCIAL

VALUE?

Yes, Plasmarok® has very high compressive

qualities and the possibilities for use are vast.

It’s also classified as a product, not a waste,

within the EU by the UK Environment Agency.

IS THERE FLEXIBILITY IN SCOPE OF

SUPPLY?

Yes, Tetronics is able to supply a turnkey

solution, including a final refining option, or

core equipment only, depending on client

requirements.

WHAT IS THE DELIVERY TIME?

Typically 9-12 months from order.

DOES THE FURNACE HAVE TO RUN

CONTINUOUSLY?

No, in fact many customers shut down over

a weekend. Typical restarting time is 5-6

hours.

WHAT IS THE TYPICAL PLANT

FOOTPRINT?

The plant will be approx. 500m2 (5,400sq ft)

depending on scope of supply.

WHAT ELEMENTS CAN BE RECOVERED?

We have been able, in our previous work

on varying feed streams, to recover a huge

range of metals, including: Ag, Au, Co,

Cr, Cu, In, Ir, Fe, Mn, Mo, Ni, Pd, Pt, Re,

Rh, Ru, Sn and to our collector Metal and

Cd, Hg, Pb and Zn to our off-gas system.

However, we are also able to look into the

recovery of many more metals.

TYPICAL PLANT SPECIFICATIONS

TYPICAL PLANT DESIGN

CAPACITY

1850 tonnes per annum, (500-50,000 tonnes per annum available, dependingon feed material)

PGM PROCESSING

POTENTIAL

Circa 130,000 troy Oz PGMs per annum (based on typical European autocat loadings for a 1850 tonne plant)

CAPACITY

TOTAL SPACE

2,300m2 (25,000sq ft)

SMELTING PLANT

SPACE

500m2 (5,400sq ft)

GROSS SYSTEM

POWER CONSUMPTION

Max 750 kW typical (depending on scope)

POWER SUPPLY

Input: 11kV to 400V to suit available site power

POWERREQUIREMENTS

TYPICAL SITE FOOTPRINT

IS AN ENVIRONMENTAL

PERMIT REQUIRED?

Every PMRS is suppliedwith an off gas abatement system that ensures theplant meets compliance with local emissions regulations. The system is approved by the Environment Agency as Best Available Technique(BAT/BDAT).

PERMITS AND LICENCES

PROCESS DIAGRAMTETRONICS’ PLATINUM GROUP METAL RECOVERY PROCESS

For more information, please email: [email protected]

FM 55934EMS 96973

003

Tetronics Technical Product Guide: Precious Metal Recovery System, Version 1, 13072015

Marston Gate, Stirling Road, South Marston Park, Swindon, Wilts, UK, SN3 4DE

© Tetronics (International) Limited. All rights reserved.

LIME

Plasma

System

Air Pollution

Control

ResidueC

ombustion

Cham

ber

Off-G

asFiltration G

as Cleaning

Continuous

Emm

issionsM

onitoring(C

EMS)

Auto or Industrial

Catalyst

Blending

Cooled

Conveyor

Metal

Casting

FinalRefining

Secure

Autocat

CATALYST

METAL COLLECTOR

FLUX

REDUCTANT

IndustrialReactor

Autocat

IndustrialReactor

Tetronics’ Platinum G

roup Metal Recovery Process

®

Plasmarok®

Collector

Metal and

PGM

Off G

as

© 2015 Tetronics (International) Lim

ited. All rights reserved. Tetronics’ Platinum

Group M

etal Recovery Process Diagram

: Version 5, 140715

Sponge

LIME

Plasma

System

Air Pollution

Control

ResidueC

ombustion

Cham

ber

Off-G

asFiltration G

as Cleaning

Continuous

Emm

issionsM

onitoring(C

EMS)

Auto or Industrial

Catalyst

Blending

Cooled

Conveyor

Metal

Casting

FinalRefining

Secure

Autocat

CATALYST

METAL COLLECTOR

FLUX

REDUCTANTIndustrialReactor

Autocat

IndustrialReactor

Tetronics’ Platinum G

roup Metal Recovery Process

®

Plasmarok®

Collector

Metal and

PGM

Off G

as

© 2015 Tetronics (International) Lim

ited. All rights reserved. Tetronics’ Platinum

Group M

etal Recovery Process Diagram

: Version 5, 140715

Sponge

LIME

Plasma

System

Air Pollution

Control

ResidueC

ombustion

Cham

ber

Off-G

asFiltration G

as Cleaning

Continuous

Emm

issionsM

onitoring(C

EMS)

Auto or Industrial

Catalyst

Blending

Cooled

Conveyor

Metal

Casting

FinalRefining

Secure

Autocat

CATALYST

METAL COLLECTOR

FLUX

REDUCTANT

IndustrialReactor

Autocat

IndustrialReactor

Tetronics’ Platinum G

roup Metal Recovery Process

®

Plasmarok®

Collector

Metal and

PGM

Off G

as

© 2015 Tetronics (International) Lim

ited. All rights reserved. Tetronics’ Platinum

Group M

etal Recovery Process Diagram

: Version 5, 140715

Sponge

LIME

Plasma

System

Air Pollution

Control

ResidueC

ombustion

Cham

ber

Off-G

asFiltration G

as Cleaning

Continuous

Emm

issionsM

onitoring(C

EMS)

Auto or Industrial

Catalyst

Blending

Cooled

Conveyor

Metal

Casting

FinalRefining

Secure

Autocat

CATALYST

METAL COLLECTOR

FLUX

REDUCTANT

IndustrialReactor

Autocat

IndustrialReactor

Tetronics’ Platinum G

roup Metal Recovery Process

®

Plasmarok®

Collector

Metal and

PGM

Off G

as

© 2015 Tetronics (International) Lim

ited. All rights reserved. Tetronics’ Platinum

Group M

etal Recovery Process Diagram

: Version 5, 140715

Sponge

LIME

Plasma

System

Air Pollution

Control

ResidueC

ombustion

Cham

ber

Off-G

asFiltration G

as Cleaning

Continuous

Emm

issionsM

onitoring(C

EMS)

Auto or Industrial

Catalyst

Blending

Cooled

Conveyor

Metal

Casting

FinalRefining

Secure

Autocat

CATALYST

METAL COLLECTOR

FLUX

REDUCTANT

IndustrialReactor

Autocat

IndustrialReactor

Tetronics’ Platinum G

roup Metal Recovery Process

®

Plasmarok®

Collector

Metal and

PGM

Off G

as

© 2015 Tetronics (International) Lim

ited. All rights reserved. Tetronics’ Platinum

Group M

etal Recovery Process Diagram

: Version 5, 140715

Sponge