PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY Refractory Sha… · 3 Precast Refractory Shapes 4...
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PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY
Transcript of PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY Refractory Sha… · 3 Precast Refractory Shapes 4...
PRECAST REFRACTORY SHAPES
FOR CEMENT INDUSTRY
Presentation Contents
1
2 Products and Services
3 Precast Refractory Shapes
4 Technology
Introduction
5
6
Applications
Business Alliances
Introduction
Dickinson Group of Companies was founded in 1910 followed by the
establishment of its furnace service business in 1928. The company has
more than 85 years experience in providing Specialist Furnace and
Industrial Services to the mining, metals smelting, mineral processing,
thermal power generation and petrochemical refining industries.
VISION
Dickinson Group of Companies’ Vision is to be a Leading provider of
Furnace and Industrial Services
MISSION
Dickinson Group of Companies’ purpose is to provide an integrated and
multidisciplinary “One Personalised Solution” by offering essential
furnace and industrial services, which increase productivity and
performance together with reducing costs for our customers.
CERTIFICATION
Dickinson Group of Companies is certified to OSHAS 18001
Dickinson Geographic Presence - Footprint
Office Locations
• Dickinson South Africa
• Dickinson Zambia
• Dickinson Mauritius
• Dickinson Tianjin China
• Dickinson – Menco, Egypt
• Angola Representative Office
Dickinson Office & Workshops
Total land area: 14,000 m2
Total buildings (including offices,
workshops & warehouses): 8,500 m2
Services
Products
Industrial Sectors
Industries we serve
Aluminium Glass Platinum Iron ,Coke and Steel Copper Ferrochrome & Ferromanganese Cobalt Heavy Sands Nickel Power Plants Lead Smelter Cement & Lime Chemical & Petrochemical Power Generation Vanadium Ceramic Refractory Manufacturing
Global References
Precast Refractory Shapes
Over 25 years experience
State-of-the-art Production
Facilities
Stringent Quality Control
Measures
Latest Polystyrene Cutting &
Mould Design Technology
20 Ton Overhead Crane Capacity
High Intensity Paddle Mixers
(50kg to 1000kg)
Reliable & Efficient Service
Ensuring Extended Service Life
Latest Polystyrene Cutting & Mould Design Technology
Every component is designed with
the latest in 3D parametric computer
modelling software
State-of-the-art technology to
produce the highest quality products
for our customers.
Experience
Innovation
Design expertise
High Intensity Paddle Mixers
The new technology range of
high intensity paddle mixers for
more consistent mixing with the
capacity to mix from 50kg to
1000kg.
The mixers have automatic water
and mix timing functions.
New adjustable high frequency
vibrating tables able to handle big
block casts.
Programmable Drying Furnace
New adjustable programmable
drying furnace capable of drying
precast blocks from 2,5 meters to 10
meters in length.
Environment-temperatures during
installation and dry out influence the
ability to drive off the chemically
combined water
The refractory materials are heated
to a temperature between 850 and
1000 °C to form a ceramic bond.
Benefits of Precast Refractory Shapes
Modular Design
Stringent Quality Control
Faster Installation
Controlled Dry Out
Ease of installation and Repair
Shortened repair times
Consistent and controlled manufacturing process
Unique purpose developed materials and shapes for each application
Work done off site resulting in minimum interface with production
Areas of higher wear can be engineered with optimal refractory materials
Easier slag or dross removal due to lower porosity
Less down time due to quicker installation and heat-up times are minimized
Shapes from 1kg to 9 metric tons, resulting in less joints and faster installation
Precast Products for Ferrous and Non Ferrous
Aluminium Melting Furnaces
Coke Oven
Boilers
Rotary Kilns
Sinter Plants
Shaft Kilns
Combustion Chambers
Burners
Launders
Ladles
Feed Chutes
Precast Products for Cement Industry
Precast Bull Nose
Kiln Hood
Burners
TAD Damper
Cyclone Roofs
Precast Bull Nose ver 3
Clients
Afrisam Ulco
Lafarge Chilanga
Lafarge Lichtenburg
Kiln 3
Dangote Sephaku design
stage
Precast Cyclone Roofs
Cyclone Roofs
Precast TAD Dampers
Advantages:
Speed of Installation
Ease of repair
No curing of Refractories
Precast Kiln Hood
Modular Design
Faster Installation
Ease of Repair
Controlled Dry Out
Precast Burners
More than 12 months service life
Correct mixing times
Right amount of water
Sufficient vibrating frequencies
Proper Refractory Procedures Controlled Heatup procedure
Business Alliances
USA
FRANCE
SOUTH AFRICA
UKGERMANY
DENMARK
EGYPT
EGYPT
USA
Dickinson Group
Attributes and Benefits
Global Footprint
Global Alliances
State of the Art
Equipment
Certification: OSHAS 18001
Inherent Innovative
Culture
Specialist and
experienced personnel
Dickinson Group of Companies provides a “One Personalised Solution” and strives to be
your preferred partner and supplier.
www.dgrpint.com
DICKINSON GROUP OF COMPANIES
Corporate Head Office
10 Smuts Avenue
P.O. Box 63
Vereeniging
1930
South Africa
Tel: +27 16 421 3720
Fax: +27 16 422 1038
Email: [email protected]
