Precast Meadow Burke Manual Inserts in Precast
-
Upload
gemotorres -
Category
Documents
-
view
32 -
download
4
description
Transcript of Precast Meadow Burke Manual Inserts in Precast
-
Innovating PrecastConstruction
MeadowBurke
www.MeadowBurke.com
-
Coil
Lift
ing
Rapi
d-Lo
kHo
ok-L
ift
Chem
ical
sEn
gine
ered
Lifti
ng S
yste
ms
Safe
tyPr
estr
ess
NC T
hrea
dsBr
acin
gHa
rdw
are
Wire
Gird
ers
Half
enEr
ecto
rCo
nnec
ttor
Precast Products Manual
3 www.MeadowBurke.com
Table of Contents
Utility Lifting System ..............................................79V-Anchor Lifting System Technical Information ......80
Hook-Lift Lifting System Recess Accessories ........83MB Cable Lift Loop + Plus System..........................84
Coil Lifting Inserts....................................................85Coil Lifting Insert Technical Information ..................86
Coil Lifting Inserts ....................................................87Coil Lifting Insert Accessories ..................................94
Rapid-Lok Connection Plate System ..................101The Primary Assembly Components......................102Rapid-Lok Placement vs. Load Chart ....................105
Rapid-Lok Stud Location with Bearing Point Reference ........................................107Stud Extender ....................................................108
Bracing Hardware ..................................................157Brace Load Table....................................................158Bracing Guidelines ................................................160Bracing Table Legend ............................................161
Meadow Burke Braces ..........................................167Coil Inserts..............................................................171Anchor Bolts ..........................................................173Brace Badger..........................................................178
Product Index ....................................................................................................................................................183
Halfen Anchoring System......................................115Burke Barrier Reflector Connector ........................124
Slotted Inserts ........................................................125
Prestress Products ................................................141Prestress Chucks....................................................142Prestress Jacks ......................................................144
Prestress Strand Hold Downs ................................145Prestress Products ................................................149Prestress Working Parts ........................................151
Meadow Burke NC Threaded Inserts and Accessories ....................................................133
Precast Miscellaneous Products ............................140
Welded Wire Girders for Composite Panels and Slabs ..............................129
Welded Wire Girders for Composite Panels ..........131
Erector Connector Systems ..................................109MB Erector Connector............................................110
MB Expansion Joint ..............................................114
Burke Lift..................................................................13Burke Lift Technical Information ..............................14The Edge Lift Advantage ..........................................15The Face Lift Advantage ..........................................16Rapid Lift System ....................................................17Rapid Lift Technical Information ..............................18Rapid Lift System Anchors ......................................29Double Tee Anchor ..................................................51
Rapid Lift System Ring Clutches ............................52Rapid Lift System Recess Members & Accessories ..55MB DogBone Lifting System ..............................61MB DogBone System Technical Information ........62MB DogBone System Anchors ............................61MB DogBone System Lifting Hardware ................72MB DogBone System Recess Formers ................75MB DogBone System Accessories ......................78
Precast Chemicals ................................................153Concrete Repair Products ......................................154
Form Release Agents ............................................155Epoxy Products ......................................................155
Product Safety Considerations ................................4Product Coatings and Finishes ..................................5
Insert and Concrete Failures ......................................7
-
Precast Products Manual
4 www.MeadowBurke.com
Product Safety Considerations
Meadow Burke guarantees the products it manufactures when used by qualified, experienced and properly supervised workmen adhering to the safe-ty factor standards detailed below. Misuse, misapplication or lack of proper supervision and/or inspection can result in serious accidents. If you haveunusual applications or are uncertain about a product application, contact your Meadow Burke Service Center for clarification and carefully field testthe application prior to general use.
When using a Meadow Burke product take time to carefully consider the application, applied loads, required safety factors, safe working loads and allfield conditions to ensure complete safety of all persons involved.
PRODUCT SAFETY FACTORSSafety factors are determined by the degree of risk involved in the use of the product and are established by the American Concrete Institute (ACI),Occupational Safety and Health Administration (OSHA) and American National Standards Institute (ANSI). Safety factors specific to precast concrete con-struction are shown in the following table, other saftey factors may be shown.
All products displayed in this publication have the applicable safety factor used to derive their safe working loads. This does not relieve the user of theresponsibility to carefully calculate and determine the actual loads that will be applied in a specific product application. If the user determines that asafety factor differs from what is printed in this publication is needed, the following equation may be used to raise or lower a safe working load:
Adjusted Safe Work Load = Published Safe Working Load (Published Safety Factor)(New Required Safety Factor)
If there are any doubts, questions or concerns about safe working loads and/or safety factors, contact yourMeadow Burke Service Center.
WELDING CONSIDERATIONSMeadow Burke cannot control field conditions or field workmanship; therefore it cannot guarantee any Meadow Burke product that has been altered inany way after it has left the manufacturing facility. This includes welding, bending, filing, etc. Never weld to a casting unless authorized by a qualifiedengineer. Welding to a casting can cause localized embrittlement that greatly reduces the load-carrying capacity of the casting. Tack welding to wireproducts can have the same effect.
WORN WORKING PARTSAll construction-related working parts are subject to wear, misuse, overloading, corrosion, alteration, etc. which may affect the performance of the prod-uct. Therefore, all working parts must be regularly inspected to determine if the product can remain in service. The frequency of inspection is based onhow often the product is used, period of use and the environment in which it is used.
PRODUCT DESIGN AND SAFE WORKING LOAD CHANGESAs a manufacturer of quality concrete accessories, Meadow Burke reserves the right to change product designs and/or product safe working load rat-ings at any time without prior notice to prospective users. Any such changes will only be made to improve the product or to increase product safety.
5 to 14 to 13 to 11.5 to 1
Reusable Hardware for lifting and handlingInserts/Anchors for lifting and handling
Permanent connectionsHold Downs for prestressing strands
Safety Factor Product Intended Use
-
Precast Products Manual
5 www.MeadowBurke.com
Safe
ty
Product and Coating Finishes
Products manufactured by Meadow Burke can be supplied in several different coatings or finishes to meet specific corrosion resistance requirements.Note that if no coating or finish is specified when placing an order, the product will be supplied with the standard plain finish.
AVAILABLE FINISHES AND COATINGS
PLAIN Unprotected steel sometimes referred to as black, basic or raw steel. It will corrode or rust when exposed to the elements.
ELECTRO-PLATE A bright shiny or sometimes dull finish generally 0.0002 to 0.001 inch thick zinc coating. The degree of corrosion protectionwill vary based on the severity of the environment in which it is used. Meadow Burke electro-plated products comply with the ASTM B-633 standard.
HOT DIP GALVANIZE Semi-bright to very dull finish. It is a much heavier coating than electro-plate. Hot dip galvanize (HDG) provides a higherdegree of corrosion resistance than electro-plate, but is not suitable for threaded or tight-fitting products. Meadow Burke hot dip galvanized protectedproducts comply with ASTM A-123 or ASTM A-153.
ASTM A-123 Used for products that are fabricated from rolled, pressed, punched and forged steel shapes, plate, bar, wire or strips 0.125 inch thick and heavier. Zinc finish thickness will vary from 0.002 to 0.005 inch thick.
ASTM A-153 A coating process for iron and steel products that utilizes a spinning technique to remove excess zinc. Bolts may be processed under this ASTM specification. Coating will vary in thickness from 0.002 to 0.006 inch depending on the class specified by the user.
WARNING: Products manufactured from high carbon steel that is electro-plated or hot dip galvanized must be properlyheat treated to minimize embrittlement. Failure to properly heat-treat these products may cause a compromise of theirsafe working loads and result in a premature failure of the product.
WireWireWire
Steel or PlateSteel or PlateSteel or Plate
0.142 to 0.186 dia.0.187 to 0.249 dia.0.250 dia. or larger
0.030 to 0.062 thick0.063 to 0.124 thick
0.125 or thicker
0.002 inch0.003 inch0.004 inch0.002 inch0.003 inch0.004 inch
Product Type Product Thickness Coating Thickness
Castings3/16 and over thickness and over 15" Length
Under 3/16 thickness and over 15" LengthAny thickness and 15" and under Length
AB1B2B3
0.0034 inch0.0034 inch0.0026 inch0.0022 inch
Product Type Class of Protection Coating Thickness
SC-4SC-3SC-2SC-1
Very SevereSevere
ModerateMild
0.0010 inch0.0005 inch0.0003 inch0.0002 inch
Service Condition Exposure Coating ThicknessASTM B-633 ELECTRO-PLATE COATING OF ZINC ON STEEL
ASTM A-123 HOT DIP GALVANIZE ON IRON AND STEEL
ASTM A-153 HOT DIP GALVANIZE ON IRON AND STEEL HARDWARE
-
Precast Products Manual
6 www.MeadowBurke.com
Product Coatings and Finishes (cont.)
EPOXY COATING A shiny epoxy coating applied to a finished product utilizing an electrostatic or fluidized bed. The coating thickness will vary from 0.005 to 0.012 inch. Epoxy coating is a very effective protection from hostile environments such as around or over salt water and chemicallycontaminated areas.
STAINLESS STEEL Stainless steel offers high corrosion resistance in any environment. Type 304 stainless steel is generally used (unless otherwise specified) by Meadow Burke. It is non-magnetic and can be painted with no special preparation.
CAUTION: Corrosion may occur on exposed metal products when architectural precast members are etched or acid washed. The amountof corrosion will be dependent on the acidity of the wash and/or the type of chemicals used.
Embrittlement Information
Carbon steels, cold-worked steels and heat treated steels are susceptible to embrittlement in both electro-plating and hot dip galvanizing operations.
A) Any severely cold-worked steel must be stress-relieved from strain aging by baking prior to electro-plating or hot dip galvanizing.
B) Any steel with significant high strength or high carbon content is susceptible to hydrogen embrittlement during electro-plating or hot dip galvanizing. It must be baked after the coating is applied to drive out excessive hydrogen.
WARNING: Products manufactured from high carbon steel that is electro-plated or hot dip galvanized must be properly heat treated to mini-mize embrittlement. Failure to properly heat treat these products may cause a compromise of their safe working loads and result in a prematurefailure of the product.
Applicable ASTM documents:ASTM A-143 Safe Guarding Against EmbrittlementASTM A-153 Zinc Coating (hot dip) on Iron and Steel HardwareASTM A-165 Electro-Deposited Coatings of Cadmium on SteelASTM B-633 Electro-Deposited Coatings of Zinc
Example Coating Specifications:Electro-Plate Electro-Plate to ASTM B-633 Specification. Service Condition SC-4. Provide embrittlement relief, if necessary.Hot Dip Galvanize Hot Dip Galvanize to ASTM A-153, Class A. Provide embrittlement relief, if necessary.
-
Precast Products Manual
Safe
ty
7 www.MeadowBurke.com
Safety and Technical
Failure of an insert/anchor or the concrete can occur in a variety of ways; such as concrete shear cone failure, insert mechanical failure, coil penetration failure and edge lifting failures.
CONCRETE SHEAR CONE FAILUREThe concrete shear cone is the area of concrete around the insert/anchor that fails due to the concretes inability to contain the stresses of the appliedload. The approximation of break strength in uncracked concrete assuming a full shear cone is given by the following formula for a single anchor:
Ncb = ed,Nc,Ncp,NNb (D-4)
Where
ANco = 9hef2 (D-6)
Nb = kc fc hef1.5 (D-7)
Nb = 16 fc hef5/3 (D-8)
c,N = 1.25 for cast-in anchors
cp,N = 1.0 (D-12)
ed,N = 0.7+0.3 (D-11)
kc = 24
= 1.0 for Normal Weight Concrete, 150 pcf
hef = effective depth of the anchor, use equation D-7 for anchors less than 11" and equation D-8 for anchors greater than or equal to 11"
The equation above is the ultimate pullout strength of an anchor in tension in uncracked concrete as given by ACI 318-08 Appendix D. Meadow Burkedoes not recommend the use of LRFD design methodology when designing anchors for lifting and forming.
LRFD design methodology is intended for in-service conditions only and not for temporary conditions such as lifting, forming and bracing. The end-userof the product will under design the lifting system using this method while over design a forming system. It is recommended that the above pulloutstrength be reduced by the desired safety factor as recommended by page 2 of this catalog.
CONDITIONS AFFECTING SHEAR CONE CAPACITIES:1. A shear cone is assumed to radiate a 35 cone. Field experience indicates that the cone may actually radiate as much as a 20 cone, which
would increase the required corner distance to 2*Length of insert.2. Sustained vibrations will reduce Ncb by thirty percent (30%).3. Ncb decreases with decreasing unit weight of the concrete. For light weight concrete, 120 psf or less, = 0.70.4. For cracked concrete conditions, reduce Ncb by 20%.
ANcANco
ca, min1.5hef
'
'
1.5hef
Plan
1.5hef
1.5hef
1.5hef
ANc
ANc = (2 x 1.5hef ) x (2 x 1.5hef ) = 9h2efFigure RD.5.2.1
-
Precast Products Manual
8 www.MeadowBurke.com
Insert and Concrete Failures (cont.)
Wire displayed above and all wire used by Meadow Burke in the fabrication of inserts comply with
ASTM-1064 standards, with a minimum yield strength from 70 ksi.
MINIMUM COIL BOLT PENETRATION FAILURESThe most common type of insert failure is caused by the lack of sufficient bolt penetra-tion through the coil of the insert. Under applied load, inadequate bolt penetration of theinsert coil will cause the upper part of the coil to unwind and pull out of the insert. Thisis commonly referred to as the corkscrew effect.
inches0.4440.4400.3750.3400.3060.3060.2830.2620.2230.218
mm11.111.19.58.67.87.87.26.65.75.5
MHCLCLC
MHCLCLCLCLC
MHCLC
C1035C1008C1018C1035C1018C1008C1012C1008C1035C1008
lbs.106501065077406360515051504410378027402620
kN47473428232320171212
lbs.160001350096009000740067505400435046003000
kN71604340331924182012
lbs.10670900064006000493045003600277030701870
kN4740282622201612138
NominalDiameter Wire Grade
AISI & SAENumber
Approx. Min.Yield Tension
Approx. Min.Ult. Tension
Approx. Min.Shear
TYPICAL WIRE SIZES AND STRENGTHS
Minimum CoilPenetration
SetbackTypically 1/2"
INSERT/ANCHOR MECHANICAL FAILURESInsert and anchor safe working loads (SWL) displayed in this publication are based on the mechanical properties of the product. Generally, it is thecapacity of the insert wire or anchor body that determines the mechanical capacity.
The user of Meadow Burke products must always check to ensure that enough concrete cover is available to provide a full shear cone and compare the mechanical strength of the insert/anchor to the available concrete shear cone. The lesser of the two values will determine the safeworking load of that specific application.
-
Precast Products Manual
Safe
ty
9 www.MeadowBurke.com
Insert and Concrete Failures (cont.)
LIFTING HARDWARE CONSIDERATIONSAll lifting hardware is subject to wear, abuse, bending, overloading, alterations and corrosion. The user of these products must continually inspect theproduct to determine its usable condition. If the product shows any of the problems noted above or is not in good working condition, the product shouldbe discarded or returned to Meadow Burke for repair and/or service. Based on how often the product is used, period of use and the environment inwhich it is used must determine the frequency of inspections.
COIL BOLT CONSIDERATIONS1. Failure to properly tighten a coil bolt can result in the inability of the coil bolt to fully penetrate the coil of the insert.2. Excessive insert setback in the concrete can result in the inability of the coil bolt to fully penetrate the coil of the insert.3. Worn threads on a coil bolt will render the bolt ineffective and will result in inadequate thread engagement. 4. A coil bolt of inadequate length to fully penetrate the insert coil will produce a corkscrew type of failure. The insert coil cannot carry the required
load when only partially engaged.5. Reference the Minimum Coil Penetration Table on page 90.
IMPORTANT: In precast concrete plant operations, coil bolts should be periodically inspected and replaced if signs of wear or bending are present.Worn or bent bolts should be immediately discarded. Never use a worn or bent bolt for any purpose and never attempt to straighten a bent bolt.
EDGE LIFTING FAILURESWhen an insert/anchor is located in the edge of a concrete panel for the purpose of lifting and handling of the panel, the concrete on the topside of the insert/anchor will carry the entire applied load unless special provisions are implemented. The upward force on an insert, from the bolt and compressive force from the lifting plate, combine to quickly overload the concrete on the topside of the insert/anchor. The loss of the concrete abovethe insert/anchor can result in the insert breaking and loss of the panel.
One means of increasing edge lift capacity is to strengthen the concrete over the insert with shear bars or stirrup assemblies. This process will reinforce the concrete, preventing total loss of the concrete and allow the insert/anchor to remain in the panel. Always use the proper style and capacity insert/anchor for edge lifting. Never use a two-strut insert. A properly selected insert/anchor will not break if the concrete above it fails. This will allow the panel to be positioned with only minor patching required.
-
Precast Products Manual
10 www.MeadowBurke.com
Insert and Concrete Failures (cont.)
LIFTING PLATESWhen using lifting plates in conjunction with cast-in-place inserts, a combination of forces with small lever arms become factors with which to be concerned. Reference the sketches shown below. Dimension d is an assumed constant subject to the location of R, the resultant force exerted bythe reaction of the plate on the concrete.
Lifting Plates Considerations:1. If the lifting plate is loosely tightened, the location of R will be at the extreme edge/corner of the plate and d becomes plate width
divided by 2.2. If the lifting plate is properly tightened down with the attachment bolt, the generally accepted stress pattern on the plate will be triangular or
trapezoidal.3. During initial and low loads the R force moves from the toe of the plate towards the center of the plate. As the load increases, the plate
attempts to flex. The maximum movement is most likely to the midpoint of the plate, between the bolt centerline and the toe of the plate. Taking a conservative approach, d divided by 2 is the theoretical location of the R force, thus resulting in a higher load to be added to the vertical component load.
4. Using basic equations, a pair of force couples must be equal to zero:H(e) = V(d/2) and V = (2e/d)HV = vertical force on the insert. H = horizontal force on the lifting plate.
SWIVEL PLATEAPPLICATION
LIFT PLATEAPPLICATION
LP-11LP-20 LP-22
LP-44
SHEARFORCE
SHEARFORCE
e
RR
d
d/2
d
d/2
e
H
VV
TP
H
TP
Bolt Diameter 2ed
VALUES FOR (2e/d)
( )
Example: If Meadow Burke Lift Plate Swivel (LP11), 1 diameter lifting plate is pulled at an angle producing 3000 lbs. vertical load and 3000 lbs. horizontal load, then applying the aboveinformation:
V = H = 0.8 (3000) = 2400 lbs. additional load on the insert due to the horizontal force component.
Total Applied Load =
( )2ed
Type ofLifting Plate
LP-11LP-11LP-20LP-20LP-20LP-22LP-22LP-44LP-44LP-44
in.3/411
1-1/41-1/23/411
1-1/41-1/2
mm.19252531381925253138
.80
.801.0.85.853.253.252.362.362.36
Bolt Diameter 2ed
VALUES FOR (2e/d)
( )
LA = Vertical component load + HLA = 3000 + 2400
= 5400 lbs. Total Tension Load
Must use an insert with a SWL greater than 5400 lbs.
( )2ed
-
Precast Products Manual
Safe
ty
11 www.MeadowBurke.com
Insert and Concrete Failures (cont.)
Lifting plate example calculation: Values for (2e/d) H-Reference Table on page 8.If a 1 diameter Meadow Burke Swivel Lift Plate (6440) is pulled at an angle producing 3,000 lbs. vertical load and 3,000 lbs. horizontal load, then theapplication of the information on the previous page would be as such:
V = (2e/d)H = 0.80 x 3,000 = 2,400 lbs. additional load on the insert due to the horizontal force component.Total applied load = LALA = vertical component load + (2e/d)HLA = 3,000 + 2,400 lbs.LA = 5,400 lbs. total tension load.In this example, an insert with a safe working load greater than 5,400 lbs. must be used.
INCLINED SLINGSWhen rigging is selected where the sling lines are inclined, it is important to measure the incline angle (alpha). The angle will cause an increase inthe anchor loading due to the horizontal force components.
Reference the sketched examples:1. The incline angle is 90 and from the table below, the load factor is 1.0.
Therefore, F1 load = 1.0 x weight of the concrete element divided by 2.2. The incline angle is 45 and from the table below, the load factor is 1.42.
Therefore, F1 load = 1.42 x weight of the concrete element divided by 2.3. The incline angle is 60 and from the table below, the load factor is 1.16.
Therefore, F1 load = 1.16 x weight of the concrete element divided by 2.
Sling Angle Load Factor
901.00
751.04
601.16
451.42
302.00
SLING ANGLE LOAD FACTORS
#1 - 90 Sling Angle
= 90
F1 F2 F2
W
F1 F2
W
F1
= 45 = 60
#2 - 45 Sling Angle #3 - 60 Sling Angle
-
Precast Products Manual
12 www.MeadowBurke.com
Insert and Concrete Failures (cont.)
Example Dual Inclined Slings Calculations:Determine the anchor load, anchor size and concrete psi required for a rectangular concrete beam 10 deep, 30 wide and 24 long. The beam has formadhesion at the bottom surface only and a sling incline angle of 45.
Concrete dead weight = 10/12 x 30/12 x 24 x 150 lbs. = 7,500 lbs.Form adhesion = 10/12 x 24 x 25 lbs. = 500 lbs.Combined load (CL) = 8,000 lbs.
Now apply the load factor for the 45 inclined sling angle and realizing that F1 = F2 = CL/2 then; F1 = 8,000/2 x 1.42 = 5,680 lbs. per anchor.
To adequately lift and handle, the example beam would require an anchor like the 4-ton x 5-1/2 long DogBone Anchor rated at 6,000 lbs. safe working load in 2,500 psi concrete.
Example Four Inclined Slings Attached at Slab Corners Calculations:When four fixed length slings are used to lift and handle a concrete element, often one of the slings will be longer than the rest. This will force two ofthe embedded anchors to carry the total load and the other two anchors to do little more than keep the slab balanced.
Determine the anchor load, anchor size and concrete psi required for a slab 12 x 10 x 16 using a sling incline angle of 60 and having form adhesion at the bottom surface only.
Concrete dead weight = 12 x 10 x 16/12 x 150 = 24,000 lbs.Form adhesion (concrete form) = 12 x 10 x 20 lbs. = 2,400 lbs.Combined load (CL) = 26,400 lbs.F1 = 26,400/2 (only two anchors working) x 1.16 per anchor = 15,312 lbs. per anchor
To adequately lift and handle, the example slab would require an anchor like the 8-ton x 13-3/8 long DogBone Anchor rated at 16,000 lbs. safe work-ing load in 1,500 psi concrete.
DUAL INCLINEDSLINGS EXAMPLE
FOUR INCLINEDSLINGS EXAMPLE
F2
24-010
F1
4560
LooseLoose
Tight
Tight
30
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
13 www.MeadowBurke.com
Burke Lift
After more than three years ofdevelopment and testing byBurke Engineering, the Burke Liftsystem is changing face andedge lifting. This unique overalldesign may just be the mostinnovative lifting product in morethan 30 years.
-
Precast Products Manual
14 www.MeadowBurke.com
One Ring Clutch, One Void Former, One Anchor
After more than three years of development and testing by Burke Engineering, the Burke Lift system is changing face and edge lifting. This unique overall design may just be the most innovative lifting product in more than 30 years.
The cutting edge system greatly simplifies engineering, inventory requirements, lifting, and it completely eliminates clutch changeover and thespalling of surrounding concrete.
The Lifting Innovation
One ring clutch One void former for all anchors One edge lift erection anchor One style of face lift anchor, available in eight heights
Among the Burke Lifts features is a one-clutch system, which allows for the elimination of switching between 4/5-ton and 8/10-ton clutches. Thepatent pending clutch design forces the clutch to bear into the Burke Lift Anchor rather than the concrete. It is equipped with one style face lift anchorin eight heights for panel thickness from 5" to 12" allowing for a shear safe working load in thinner panels. Burke Lift functions in thin panels of 5"for face lift anchors as well as edge lift anchors.
The Burke Lift Advantage
Burke Lift simplifies traditional 4, 5, 8 and 10-ton applications. It also provides greater capacity than the 6-ton forged anchor The system is designed for face and edge lifts, and maintains a 10-ton mechanical strength in ALL applications The one clutch system eliminates the need to switch between 4/5 ton and 8/10 clutches The Burke Lift clutch bears into the anchor rather than the concrete on edge lifting Face lift anchors accommodate panel thickness of 5 to 12 allowing for a shear safe working load in thinner panels Eliminates the need for additional anchor reinforcement Manufactured to Burke quality standards. Each clutch is traceable by serial number, and each anchor is traceable by batch code.
EDGE LIFT ANCHORSBURKE LIFT VS RAPID LIFT
Anchor Description
Wall Thickness
Allowable Shear 2.66:1 S.F.
Allowable Shear 4:1 S.F.
Allowable Edge Tension 4:1 S.F.
Minimum Corner Distance
Minimum Spacing
10-TonEdge Lift Anchor
5"
4,400 lbs
2,930 lbs
6,810 lbs
12"
44"
4-TonTech Erec w/SP
5"
4,000 lbs
2,660 lbs
4,730 lbs*
12"
24"
10-TonEdge Lift Anchor
6"
4,690 lbs
3,120 lbs
9,490 lbs
22"
44"
4-TonTech Erec w/SP
6"
4,290 lbs
2,860 lbs
5,170 lbs*
12"
24"
10-TonEdge Lift Anchor
8"
6,720 lbs
4,470 lbs
14,820 lbs
22"
44"
8-TonTech Erec w/SP
8"
6,030 lbs
4,010 lbs
7,690 lbs*
18"
36"
Burke Lift Rapid Lift Burke Lift Burke LiftRapid Lift Rapid Lift
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.* Loads shown are without tension bar.
Our patented clutch
redirects the shear
force distribution
opposite of existing
lifting systems.
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
15 www.MeadowBurke.com
Shear Bar Required
Erection HeadTwo Hole
4-, 8-ton
Tech ErectionAnchors4-, 8-ton
RAPID LIFT EDGE-LIFT ANCHORS
Tension Only Tension and Shear
Tech Anchors4-ton
Tech ErectionAnchor w/
Shear Plate4-, 8-ton
Erection Anchor w/
Shear Plate4-, 8-ton
SpreadAnchors4-, 8-ton
Forged Anchor6-ton
Forged Anchor6-ton
Forged Anchor6-ton
Erection Anchors4-, 8-ton
THE EDGE LIFT ADVANTAGE
One Edge Lift Anchorfor Panels 5" + Thickness
The Burke Lift System Eliminates the Anchors Below
22.25"
With Intergral Shear
Plate
Made in the U.S.A.with American Steel
-
Precast Products Manual
16 www.MeadowBurke.com
Made in the U.S.A.with American Steel
One Anchor, Eight Heights
THE FACE LIFT ADVANTAGE
5"
6"
7"
8"
9"
10"
11"
12"
4"
5"
6"
7"
8"
9"
10"
11"
3.89"
4.45"
5.01"
5.57"
6.13"
6.69"
7.25"
7.81"
0.75"
0.75"
0.75"
0.75"
0.75"
0.75"
0.75"
0.75"
Panel Thickness Anchor Height (A)
4,600
6,000
8,000
9,250
11,250
13,200
14,500
16,000
Burke Lift Face LiftAllowable Tension Load4:1 Safety Factor (lbs)
2,670 5,500
3,590 8,000
6,350
10,000
N/A
N/A
N/A
12,000
Rapid Lift Face LiftAllowable Tension Load4:1 Safety Factor (lbs)
Overall Width (B) Material Thickness (C)
C
A
B
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
17 www.MeadowBurke.com
Rapi
d Li
ft
Rapid Lift System
The Meadow Burke Rapid LiftSystem has proven itself to be asafe, trouble-free, quality precastlifting and handling system. Itoffers many advantages, such asa broad selection of anchors,easy installation and outstandingmaneuverability to handle anyprecast application.
-
Precast Products Manual
18 www.MeadowBurke.com
Rapid Lift Technical Information
INSPECTION/MAINTENANCE REQUIREMENTS
NEW RING CLUTCH INVENTORY Generally inspect for overall appearance. Make sure there are no bent parts, welds or sign of excessive heat-ing on any parts. Make sure ring clutches have stop pins and bushings. Make sure the ring clutch handle does not come out of the casting when rotated tothe open position. Make sure product date stamps are 1978 or newer.
INVENTORY RETURNED FROM JOB SITE OR OTHER SOURCES Generally inspect for overall appearance. Make sure there are no bentparts, welds or sign of excessive heating on any parts. A clutch handle that is slightly bent (15 or less) can be straightened cold. Make sure ring clutcheshave stop pins and bushings. Make sure the ring clutch handles do not come out of the casting when rotated to the open position. Make sure the lifting bailis not bent. Check lanyard for fraying. Make sure product date stamps are 1978 or newer.
ADDITIONAL INSPECTIONS FOR CABLE BAIL CLUTCHES Check the wire rope for bends, kinks, loosing of outer layers in the free length,squeezing in the free length, squeezing in the support area, tuberculation, damage or wear of the rope or end connectors and excessive wire ruptures (4ruptures in 3 diameters of the rope, 6 in 6 diameters, 16 in 30 diameters, etc).
WHEN TO SCRAP RING CLUTCH/HANDLE If the bail is bent more than 10 or shows evidence of having been straightened more than once,scrap the unit. If a weld cannot be repaired, the unit should be scrapped. If the clutch itself is bent, the clutch must be destroyed. Scrap the handle if it isbent more than 15.
CABLE BAIL CLUTCHES If the wire rope is compromised according to the inspection criteria listed above, it must be replaced. The replacement wirerope shall be of a similar or larger size as the original. It should be replaced, spliced, tested and certified for load equal to 4 times the rated load stampedon the clutch casting by a company specializing in wire rope replacement.
INSTALLING AND REMOVING RECESSING MEMBERS
PLASTIC RECESSING MEMBERSASSEMBLY - To assemble the anchor and the RecessingMember, insert two rods or screwdrivers into the inside holes ofthe recessing member and scissor the rods to open the recessmember to permit insertion of the anchor.
RL-45
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
19 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
Nailing to formwork Position the anchor/recessing member assembly in its assigned location and nail it to the formwork. The outside holes in therecessing member can be utilized for this purpose or a Holding Plate can be nailed to the formwork to support the assembly.
Holding Plate attachment The anchor/recessing member assembly may be attached in four different methods using the Holding Plate: nailed,as noted above, bolted, welded or taped.
Bolting the unit to the formwork requires a properly placed hole to be drilled in the formwork. A L-Rod or bolt/wing nut assembly is inserted through the drilled hole to securely attach the anchor/recess assembly to the form.
On a multi-use metal form, the Holding Plate can be tack welded in its proper position to hold the anchor/recessing member.
Taping the holding plate can be accomplished using a good quality, commercial grade double back tape.
Stripping To strip a plastic recessing member, insert two rods or screwdrivers into the two innermost holes of the recessing member. A scissoringmotion of the rods will lift one side of the recessing member and it can then be extracted from the concrete.
-
Precast Products Manual
20 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
METAL RECESSING MEMBERS
ASSEMBLY To assemble the anchor and metal recessing member, first fold the foam strip over the head of the anchor and then press the foam-covered head of the anchor into the recessing member slot. Insert the tapered end of the steel wedge into the top of the recessing member and throughthe eye of the anchor and wedge tightly.
METAL RECESSING MEMBER PLACEMENT A wing nut assembly can be effectively used to secure the metal recessing member/anchorassembly to the form. Drill a properly placed hole in the form and thread the bolt assembly through the hole. Screw the bolt in the center hole of therecessing member until it is tight against the head of the anchor. Secure the assembly against the form by turning the loose-running wing nut. Nailingthe recessing member, using the holes provided on both ends of the unit, will prevent the assembly from turning during concrete placement. In appli-cations using multi-use metal forms, the metal recessing member can be tack welded to the form. When constructing a multi-use metal form, it isimportant that an access hole is placed for the insertion/removal of the steel wedge (for easy placement of wedge steel recess member, the multi usemust be cut out to accept the bolt).
Complete Assembly
RL-57
RL-55
RL-59
RL-58
-
STRIPPING Unscrew the bolt and strip the form to expose the recessing member. Tap the small end of the tapered wedge with a hammer to loosenthe wedge so it can be withdrawn by hand. Now screw the setting bolt into the recessing member and continue screwing, using the fixed wing nut,until the recessing member is loosened from the anchor and can be removed.
RING CLUTCH INSTALLATION
ANCHOR ATTACHMENT Make sure that the curved bolt handle is in the open position. Position the ring clutch above, and centered over thehead of the anchor. Drop the ring clutch down into the void formed by the recessing member. Rotate the curved bolt through the anchor engagementhole into its closed position. Installation is complete, ready to lift.
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
21 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
Clutch BoltClutch Bail
(B)(A)
-
Precast Products Manual
22 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
CORRECT
BAIL POSITIONING Make sure that the bail does not get into a locked position under the ring clutch, as shown in the sketch. In this situa-tion, the bail and/or ring clutch might bend under load and as the precast unit nears vertical, the bail can unlock itself and cause a severe impact load.Always position the lifting cable directly over the ring clutch to avoid alignment problems.
Wrong - The Clutch, if positioned below the ring clutch, as shown, maylock itself in a position preventing free movement of the unit. In thisposition the ball might bend during lift. As the panel is lifted the Clutchmay bend. As the panel reaches a more vertical position, the Clutch willunlock itself resulting in an impact load.
Correct - By not having the lift line directly over the Ring Clutchand a load is applied in a direction towards the bottom of the panel,the Clutch may bend over the panel edge.
Direction of lift
May bend at this point or spallpanel
Bending Manual Ring Clutchover panel edge
Proper Direction oflift
Yes
Yes
No
No
Direction of lift
WRONG
Improper Directionof lift
Manual RingClutch Bail
Top of Panel
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
23 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
SLING ANGLE FACTORAdditional forces come to bear on an anchor from oblique pulls caused by the sling angle. Sling angles at less than 90 from perpendicular, increasethe load on the anchor. Angles less than 30 are not safe and must not be used. To calculate the load on the anchor, refer to the accompanying table.Move across the table to the sling angle being used and multiply the corresponding magnification factor by the dead load of the precast element.
ADJUSTING FOR CONCRETE STRENGTHNote: These factors are for use with tension applications only. Do not use these factors for shear applications without consulting with the Meadow BurkeService Center to make sure there are no other limitations.
To convert the allowable tension load for an unreinforced anchor from listed concrete strength of 3,500 psi to a greater or lesser concrete strength, mul-tiply 3,500 psi by the factor indicated below. Note: To maintain the needed 4:1 safety factor the new value must be less than 25% of the listed ultimatemechanical value of the selected anchor.
Sling AngleLoad Factor
901.00
751.04
601.16
451.42
302.00
SLING ANGLE LOAD FACTORS
CONVERT FROM3,500 PSI TO 4,000 PSI3,500 PSI TO 4,500 PSI3,500 PSI TO 5,000 PSI
MULTIPLY BY1.071.131.19
CONVERT FROM3,500 PSI TO 3,000 PSI3,500 PSI TO 2,500 PSI3,500 PSI TO 2,000 PSI
MULTIPLY BY0.920.840.75
CONCRETE STRENGTH ADJUSTMENT FACTORSTo Increase For Greater Concrete Strength
To Decrease For Lesser Concrete Strength
-
Precast Products Manual
24 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
SHEAR CONE CONDITIONSCondition 1: Full Shear Cone Condition This applies to anchors located ina concrete panel at a distance of at least (3hef + A)/2 (full shear cone width) from theedges. Determine the A (width) and B (length) dimensions of your anchor using theAnchor Embedment Data Table on page 20. Then go to the Table of ANc Values onpage 20. Move across the top row (Anchor Width A) to your anchors width dimension.Drop down to the next row (Anchor Depth hef) and find the length dimension of your anchor. Drop down one more row (ANc0 Values) and the value under your hefdimension is the ANco value for your anchor.
Plug the ANO, ANco value and concrete strength into the appropriate formula onpage 5 to determine anchors ultimate pullout strength. Divide the pullout strength byfour (4) to obtain the required 4:1 safety factor.
Condition 2: Partial Shear Cone This applies to anchors located in a concretepanel at a distance of less than (3hef + A)/2 from the edges, as shown in condition 2to the left. Determine the A (width), hef (length) and T (panel thickness) dimensions.Then go to the Table of ANc Values on page 20. Move across the top row (AnchorWidth A) to your anchors width dimension. Drop down to the next row (Anchor Depthhef) and find the length dimension of your anchor. Drop down the column of ANcValues to the value opposite your T dimension. This is the ANc value for your anchor.
Plug theANO, ANCO value and the concrete strength into the appropriate formula onpage 5 to determine anchors ultimate pullout strength. Divide the pullout strength byfour (4) to obtain the required 4:1 safety factor.
Condition 3: Partial Shear Cone This applies to anchors located in a concretepanel at a distance of more than (3hef + A)/2 from one edge, but at a lesser amountfrom another edge. Determine the A (width), hef (length) and T/2 dimensions from theanchor to the closest edge. Then go to the Table of ANc Values on page 20. Moveacross the top row (Anchor Width A) to your anchors width dimension. Drop down tothe next row (Anchor Depth hef) and find the length dimension of your anchor. Dropdown the column of ANc Values to the value opposite your T dimension. Read thevalue listed under the appropriate T column and the ANco value under the 3hef +A column. Add the two together and multiply by 0.5.
Plug the ANc, ANco value and the concrete strength into the appropriate formula onpage 5 to determine anchors ultimate pullout strength. Divide the pullout strength byfour (4) to obtain the required 4:1 safety factor.
Ca,min
AN
AN
3hef+ A
3hef + A2
3hef+ A
AN
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
25 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
EMBEDDED ANCHOR STRENGTH CALCULATIONS The embedded strength of many of the Rapid Lift anchors can be calculated using the tables and formulas on the following pages. Note that the PlateAnchor and Flat Foot Anchor will not obtain full ultimate mechanical strength if the recommended additional reinforcement is not used. Also note that itis not necessary to apply these formulas and tables to Two-Hole Anchors, Erection Anchors or Tech Erection Anchors utilizing extra reinforcement. Theseanchor applications will achieve ultimate capacity at 1,500 psi.
The following tabular data and formulas are based on industry accepted Precast Concrete Institute (PCI) calculations for pullout strength of embeddedanchors. Some modification to the formulas has been done to more closely agree with actual testing of Rapid Lift anchors.
*Available on special order or limited quantities on hand.
Ring ClutchSystem Clutch I.D.
Anchor ItemNumber
Anchor "A"Dimension
Anchor "B"Dimension
3hef + A
1-Ton2-Ton2-Ton4-Ton4-Ton4-Ton4-Ton4-Ton8-Ton8-Ton
22-Ton22-Ton
1-Ton2-Ton4-Ton8-Ton8-Ton
2-Ton4-Ton8-Ton
2-Ton2-Ton2-Ton2-Ton
2-Ton4-Ton8-Ton
1.25T2.5T2.5T
5T5T5T5T5T
10T10T22T22T
1.25T2.5T
5T10T10T
2.5T5T
10T
2.5T2.5T2.5T2.5T
2.5T5T
10T
7905079110790597911379114791157911679117793197911979172*79174*
7904679047790487934979049
795277954879589
79052790537905879400
791287904479042
1 1/4"1 1/4"1 1/4"1 1/2"1 1/2"1 1/2"1 1/2"1 1/2"2 1/2"2 1/2"3 1/8"3 1/8"
1 3/16"2"2 1/2"3 3/4"3 3/4"
2"2 1/2"3 3/4"
1 1/4"1 1/4"1 1/4"1 1/4"
1 1/4"1 1/2"2 1/2"
4 3/4"4"5 1/2"4"4 3/4"6 3/4"6 1/4"9 1/2"11"11"15"18 7/8"
4 3/4"8"10 1/2"12 13/16"12 13/16"
8"10 1/2"12 13/16"
2 3/4"3 3/8"2 3/4"3 3/8"
2 1/4"4 3/8"7 1/8"
16"14"18"14"16"21"22"30"36"36"48"60"
16"26"34"43"43"
26"34"43"
10"12"10"12"
8"15"24"
SPREAD ANCHOR
ERECTION ANCHOR
TECH ERECTION ANCHOR
FLAT FOOT ANCHOR
PLATE ANCHOR
TABLE DATA CALCULATION INFORMATION
-
Precast Products Manual
26 www.MeadowBurke.com
AN
cTA
BLE
(in2
)AN
CHOR
WID
TH2T
4T6T
6T/8
T22
T
ANCH
OR W
IDTH
A (i
n)1-
1/4
21-
1/2
2-1/
23-
3/4
2-1/
23-
1/8
ANCH
OR D
EPTH
hef
(in)
2-1/
42-
3/4
3-3/
84
4-3/
4 5-
1/2
83
3-1/
24
4-1/
45-
1/4
6-1/
4 6-
3/4
7-1/
49-
1/2
9-
1/2
10
-1/2
12-1
3/16
6-1/
4 7-
1/8
1115
18-7
/8
A Nco
7210
014
118
925
633
368
811
8 15
319
221
331
042
548
955
892
2
9
59
1
146
1714
44
5 56
312
5022
7235
16
Thick
ness
"T"
324
2834
3946
5375
3035
3942
5160
6469
8989
9812
162
7010
514
217
7
3-1/
228
3339
4654
6288
3541
4649
5970
7580
104
104
114
141
7281
122
165
206
432
3845
5362
7110
141
4753
5668
8086
9211
911
913
116
183
9314
018
923
6
4-1/
235
4251
5969
7911
346
5259
6276
8996
103
133
133
147
181
9310
515
721
326
5
539
4756
6677
8812
651
5866
6984
9910
711
414
814
816
320
210
311
617
423
629
4
5-1/
243
5262
7285
9713
856
6472
7693
109
118
126
163
163
179
222
113
128
192
260
324
647
5668
7992
106
151
6170
7983
101
119
128
137
178
178
196
242
124
140
209
284
353
6-1/
251
6173
8510
011
516
366
7685
9011
012
913
914
919
319
321
226
213
415
122
730
738
3
755
6679
9210
812
317
671
8192
9711
813
915
016
020
720
722
828
211
416
324
433
141
2
7-1/
259
7084
9811
513
218
876
8798
104
127
149
160
172
222
222
245
302
155
174
262
354
442
863
7590
105
123
141
201
8193
105
111
135
159
171
183
237
237
261
323
165
186
279
378
471
8-1/
267
8096
112
131
150
214
8699
112
118
143
169
182
194
252
252
277
343
175
198
296
402
500
971
8410
111
813
815
922
691
105
118
125
152
179
192
206
267
267
294
363
186
209
314
425
530
9-1/
289
107
125
146
167
239
9611
012
513
216
018
920
321
728
128
131
038
319
622
133
144
955
9
1094
113
131
154
176
251
101
116
131
139
169
199
214
229
296
296
326
403
206
233
349
473
589
10-1
/298
118
138
161
185
264
106
122
138
146
177
209
224
240
311
311
343
423
217
244
366
496
618
1112
414
416
919
427
611
112
814
415
318
621
923
525
232
632
635
944
322
725
638
452
064
8
11-1
/212
915
117
720
328
911
613
415
116
019
422
924
626
334
134
137
546
423
726
740
154
367
7
1213
515
818
521
230
214
015
816
720
323
925
727
535
635
639
248
424
827
941
956
770
7
1317
120
022
932
715
117
118
021
925
827
829
738
538
542
452
426
830
245
361
476
5
1418
421
524
735
218
419
423
627
829
932
041
541
545
756
428
932
648
866
282
4
1523
126
437
720
825
329
832
134
344
444
448
960
530
934
952
370
988
3
1624
628
240
227
031
834
236
647
447
452
264
533
037
255
875
694
2
1730
042
728
733
836
338
950
450
455
568
535
139
559
380
310
01
1831
745
230
435
838
541
253
353
358
772
637
141
962
885
110
60
1947
737
840
643
556
356
362
076
639
244
266
389
811
19
2050
339
842
845
859
359
365
380
641
346
569
894
511
78
2152
841
744
948
062
262
268
584
743
348
873
299
212
36
2255
347
050
365
265
271
888
751
276
710
4012
95
23
578
526
681
681
750
927
535
802
1087
1354
2460
354
971
171
178
396
855
883
711
3414
13
3088
988
997
912
0910
4614
1817
66
3614
5117
0121
20
4216
9319
8524
73
4822
6828
26
5431
79
1. A
bove
value
s inc
lude
anch
or s
etba
ck in
con
cret
e.2.
Abo
ve va
lues
to b
e us
ed in
con
junct
ion w
ith th
e eq
uatio
ns p
rinte
d on
pag
5, a
nd re
duce
d by
4 fo
r lift
ing.
3. C
a,m
in=
T/2
-
RL-23
RL-21
RL-24
RL-24
RL-25
RL-25
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
27 www.MeadowBurke.com
GUIDE TO MINIMUM PANEL THICKNESS
Minimum Panel Thickness: The minimum thickness of con-crete that is required to properly install Rapid-Lift Anchors(dimensions vary with anchor selection).
The minimum Panel Thickness is the sum of the followingdimensions: The anchor length (B dimension), the surface toanchor dimension (3/8" for 2 and 4-ton series anchors, and5/8" for the 8-ton series anchors) and the 3/4" minimum ofconcrete cover below the bottom of the anchor.
3/4" concrete cover beneath the feet of all types of spreadanchors is required to obtain listed working loads.
*The RL-25 Tech Anchor and RL-24 Plate Anchor may beplaced directly on the form. These are the ONLY Rapid-LiftAnchors that may be installed in this manner. However, theanchor base plate will be visible and exposed after the pre-cast member is removed from the form. Rust may occur if notgalvanized.
Rapid Lift Technical Information (cont.)
79110791167911979774
5-1/8"7-3/8"
12-3/16"20-1/4"
2-ton4-ton8-ton22-ton
Ring ClutchSystem
Minimum PanelThickness
Anchor Selectionfor Min Panel
Thickness
790583-7/8"2-ton
Ring ClutchSystem
Minimum PanelThickness
Anchor Selectionfor Min Panel
Thickness
791287904479042
3-3/8"5-1/2"8-1/2"
2-ton4-ton8-ton
Ring ClutchSystem
Minimum PanelThickness
Anchor Selectionfor Min Panel
Thickness
791287904479042
2-5/8"4-3/4"6-7/8"
2-ton4-ton8-ton
Ring ClutchSystem
Minimum PanelThickness
Anchor Selectionfor Min Panel
Thickness
7952379544
3-5/8"4-3/8"
2-ton4-ton
Ring ClutchSystem
Minimum PanelThickness
Anchor Selectionfor Min Panel
Thickness
7952379544
2-7/8"3-7/8"
2-ton4-ton
Ring ClutchSystem
Minimum PanelThickness
Anchor Selectionfor Min Panel
Thickness
-
Precast Products Manual
28 www.MeadowBurke.com
Rapid Lift Technical Information (cont.)
RAPID LIFT ANCHORS USED IN THIN WALL SECTIONSCare must be taken when locating anchors in thin wall sections. Improper installation and/or misalignment can seriously reduce the safe workingload of the anchor.
Anchors must be positioned on the centerline of the panel. Use supports, spacers or tie the anchor to the rebar mat to make certain of proper positioning.
This sketch shows a misaligned, improperly positioned anchor. Theactual edge distance (Te) is considerably reduced so there must be acorresponding reduction in the safe working load of the anchor.
This sketch shows proper positioning of the anchor on the center-line of the panel. This allows the full wall thickness to be used inthe safe working load selection.
The sketch above shows an anchor application and corner relationship. Safe working loads for indicated corner distances are displayed in the table onpage 34.
Panel C.L. Panel C.L.
TeTe
TeWa
ll Thic
kness
Minimum Corner
Distance
Te = Edge Thickness(1/2 Wall Thickness)
Te
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
29 www.MeadowBurke.com
Rapid Lift System Anchors
RL-2 ONE TON ERECTION ANCHOR 1-Ton Only
The RL-2 One Ton Anchor is specifically designed to lift and handle thin-wall precastconcrete elements, such as architectural panels. The One Ton Anchor is designed to restrict the rotation of the ring clutch to prevent spalling of the concrete during thelifting process. Hot dip galvanize is the only finish available on this anchor.
See the One Ton Ring Clutch on page 53, the One Ton Recessing Member on page 55.
Note: In order to achieve the shear values shown in the table, the use of an optionalshear bar is required.
* The RL-2 One Ton Erection Anchor
The RL-31 Shear Bar (.375 ) provides additionalshear strength to prevent spalling.
The RL-32 Tension Bar provides simple andeconomical reinforcement for the erectionanchor during tension lifts.
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.1) The 2.66:1 safety factor is commonly used for back stripping operations. Unusual live loads or cable magnification may require a higher safety factor to be applied. To obtain the
working loads shown, the shear bar shown above must be used.2) Given full embedment, reinforcement and 3,500 psi concrete, the One Ton Erection Anchor will achieve pullout strength equal to its ultimate mechanical strength.3) The 8 unit is available on special order or limited supply on hand. It may be ordered galvanized or plain.
NominalAnchor Load
1T1T
Clutch I.D.
1.25T1.25T
Item Number
79046G79045G
B(in.)
4 3/48
Shear 4:1Safety Factor
(lbs)
611611
MinimumPanel
Thickness(in.)
33
Shear2.66:1
Safety Factor(lbs)
920920
Tensionw/o Tension Bar4:1Safety Factor
(lbs)
11601600
Tensionw/ Tension Bar
4:1Safety Factor(lbs)
20002000
MinimumCorner Distance
(in.)
1212
WeightPer Piece
(lbs)
.36
.57
Item #Tension Bar Size
Concrete Strength
1,500-3,000psi
79169.306 Dia.
LDim.
2- 4
RL-2 RAPID LIFT ONE TON ANCHOR DATA
RL-32
To order, specify: quantity, name, item number and finish.
RL-32
RL-2
B
1-3/4"
3/4"
3-1/16"
1-3/16"
1-7/8"
7/8"
1/4"
L
30
-
Precast Products Manual
30 www.MeadowBurke.com
Rapid Lift System Anchors
RL-3 TECH ERECTION ANCHOR2-Ton, 4-Ton and 8-Ton
The RL-3 Rapid Lift Tech Erection Anchor is designed for safe edge lifting and rotation of thin-wall precast elements. The anchor is designed with two ears on the head of the anchor to restrictthe rotation of the ring clutch. As a result, lateral forces are transmitted directly to the anchorinstead of to the concrete to prevent spalling.
Due to the stress caused by the shear lift on the concrete; it is necessary to add reinforcementin the direction of the lift. The RL-31 Rapid Lift Shear Bar is designed for this purpose and isavailable. See sketch below. See additional Shear Bar information on page 38.
Anchor dimensions are shown in the table below. Safe working loads and other pertinent infor-mation is displayed in the table on the next page. The RL-3 Tech Erection Anchor is available inplain or hot dip galvanize finish.
See Ring Clutches on page 46, 47, and 48, the Recessing Members on 49, 50 and 53, and theTension Bars on page 38.
The RL-31 Shear Bar (.375 ) provides additionalshear strength to prevent spalling.
The RL-32 Tension Bar provides simple and eco-nomical reinforcement for the erection anchorduring tension lifts.
RingClutchSystem
2T/2.5T4T/5T8T/10T
2.5T5T10T
795277954879589
2"2 1/2"3 3/4"
8"9 1/2"12 1/2"
3/8"5/8"3/4"
1 13/16"2 1/2"3 1/8"
2 1/4"3 3/16"
4"
1 3/8"1 13/16"2 7/16"
9/16"3/4"1"
1 1/8"1 1/4"1 3/4"
22 5/83 5/8
16,00032,00064,000
1.594.219.17
Clutch I.D. ItemNumber A B C D E F G H SUltimate
MechanicalLoad (lbs)
WeightEach Piece
(lbs)
RL-3 RAPID LIFT TECH ERECTION ANCHOR DIMENSIONS
RL-31 Shear Bar
RL-3
RL-32Refer to Page 38for L
L
B
S
G
FH
ED
C
A
High CapacityAvailable
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
31 www.MeadowBurke.com
Rapid Lift System Anchors
RL-3 TECH ERECTION ANCHOR
Ring ClutchSystem
ClutchI.D.
StandardItem
Number
PanelThickness
(in)
Shear w/ Shear Bar2.66:1 Safety Factor (lbs)
Shear w/ Shear Bar4:1 Safety Factor
(lbs)
Tension w/o Tension Bar 4:1 Safety Factor (lbs)
Standard Tension w/ Tension Bar 4:1 Safety Factor (lbs)
2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T4T/5T4T/5T4T/5T4T/5T4T/5T4T/5T4T/5T4T/5T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T
2.5T2.5T2.5T2.5T2.5T2.5T2.5T2.5T2.5T2.5T5T5T5T5T5T5T5T5T10T10T10T10T10T10T
795277952779527795277952779527795277952779527795277954879548795487954879548795487954879548795897958979589795897958979589
79527HC79527HC79527HC79527HC79527HC79527HC79527HC79527HC79527HC79527HC79548HC79548HC79548HC79548HC79548HC79548HC79548HC79548HC79589HC79589HC79589HC79589HC79589HC79589HC
High CapcityItem Number
4" min.5"
5 1/2"6"7"8"9"10"11"12"
5 1/2" min.6"7"8"9"10"11"12"
7 1/2" min.8"9"10"11"12"
2,2503,1603,4603,7804,0004,0004,0004,0004,0004,0004,0204,4904,6705,1405,4905,7905,9106,0306,0306,0306,1906,4306,6506,850
1,4902,1102,1302,5202,8703,1603,4203,6403,8404,0002,6702,9903,1703,4303,6503,8603,9304,0104,0104,0104,1204,2804,4204,550
3,1903,9004,0004,0004,0004,0004,0004,0004,0004,0004,9705,1706,0306,9107,7508,0008,0008,0007,2207,6908,6409,58010,61011,680
4,0004,0004,0004,0004,0004,0004,0004,0004,0004,0008,0008,0008,0008,0008,0008,0008,0008,00016,00016,00016,00016,00016,00016,000
High Capacity Tension w/ Tension Bar 4:1 Safety Factor (lbs)
121212121212121212121212121212121212181818181818
Min CornerDistance
(in)5,0005,0005,0005,0005,0005,0005,0005,0005,0005,00010,00010,00010,00010,00010,00010,00010,00010,00020,00020,00020,00020,00020,00020,000
RL-3 2-TON, 4-TON, 8-TON
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.
1) The 2.66:1 safety factor is commonly used for back stripping operations. Increased safety factor may be required for unusual live loads or cable magnification.
2) To obtain the shear values shown, it is necessary to use the appropriate Meadow Burke shear bar or equal.
3) Given full embedment, reinforcement and minimum compressive strength concrete; Tech Erection Anchors should achieve a pull out strength equal to their ultimate mechanical strength.
4) Minimum anchor spacing is double the corner distance for unreinforced anchors.
To order, specify: quantity, name, item number and finish.
-
Precast Products Manual
32 www.MeadowBurke.com
Rapid Lift System Anchors
RL-4 RAPID LIFT TECH ERECTION ANCHOR WITH SHEAR PLATESTD: 2-Ton, 4-Ton and 8-Ton High Capacity: 2.5-Ton, 5-Ton and 10-Ton
The RL-4 Tech Erection Anchor with Plate is similar indesign and use to the RL-3 Tech Erection Anchor, but hasthe added shear plate to eliminate the need for a shearbar. This design feature gives the anchor a smaller heightenvelope allowing it to be used in thinner concrete pan-els. This anchor is available in the sizes shown in thetable and in plain or hot dip galvanize finish.
See Ring Clutches on page 46, 47, and 48, the RecessingMembers on 49, 50 and 51, and the Tension Bars onpage 38.
See Standard RL-3 Tech Erection Anchor for all other dimensions.
Ring ClutchSystem Clutch I.D.
Item NumberStandard
Panel Thickness
(in)
SHEAR 2.66:1 Safety Factor
(lbs)
SHEAR 4:1 Safety Factor
(lbs)
TENSION w/oTension Bar 4:1
Safety Factor (lbs)
TENSION w/Tension Bar 4:1
Safety Factor (lbs)
TENSION w/Tension Bar 4:1
Safety Factor (lbs)
Standard High Capacity
2T/2.5T2T/2.5T2T/2.5T2T/2.5T4T/5T4T/5T4T/5T4T/5T4T/5T
8T/10T8T/10T8T/10T
2.5T2.5T2.5T2.5T5T5T5T5T5T
10T10T10T
79527SP79527SP79527SP79527SP79548SP79548SP79548SP79548SP79548SP79589SP79589SP79589SP
Item NumberHigh Capacity
79527SPHC79527SPHC79527SPHC79527SPHC79548SPHC79548SPHC79548SPHC79548SPHC79548SPHC79589SPHC79589SPHC79589SPHC
3 1/2" min.4"
4 1/2"5"
4" min.4 1/2"
5"5 1/2"
6"7" min.7 1/2"
8"
215029303040316027103710400041604290603060306030
143019502020210018002470266027702860401040104010
264031903550390034003860473049705170710072207690
400040004000400080008000800080008000
16,00016,00016,000
5000500050005000
10,00010,00010,00010,00010,00020,00020,00020,000
121212121212121212181818
RL-4 2-TON, 4-TON, 8-TON
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.
1) The 2.66:1 safety factor is commonly used for back stripping operations. Increased safety factor may be required for unusual live loads or cable magnification.
2) Given full embedment, reinforcement and minimum compressive strength concrete; Tech Erection Anchors should achieve a pullout strength equal to their ultimate mechanical strength.
3) Minimum anchor spacing is double the corner distance for unreinforced anchors.
To order, specify: quantity, name, item number and finish.
Ring ClutchSystem2T/2.5T4T/5T
8T/10T
2.5T5T
10T
79527SP79548SP79589SP
2 1/2"2 1/2"
3"
3/4"1 1/4"1 5/8"
3"3"
3 1/2"
1/4"3/8"3/8"
2.124.9310.33
3 1/2"4"7"
Clutch I.D. Item NumberStandard79527SPHC79548SPHC79589SPHC
Item NumberHigh Capacity A B C D Weight (lbs)
MinimumPanel Thickness
RL-4 TECH ERECTION ANCHOR WITH PLATE
B
D
A
C
High CapacityAvailable
Min CornerDistance
(in)
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
33 www.MeadowBurke.com
Rapid Lift System Anchors
RL-6 ERECTION ANCHOR2-Ton, 4-Ton and 8-Ton
The RL-6 Erection Anchor is similar in design and use to the standard RL-3 TechErection Anchor, but has a split-foot design to widely disperse applied loads and toenhance pullout capability. Refer to the accompanying Tables for size, availability andsafe working loads. The RL-6 Erection Anchor is available in plain and hot dip galvanizefinish.
See Ring Clutches on page 52, 53, and 54, the Recessing Members on 55, 56 and 59,and the Tension Bars on page 44.
C
G
H
F
RingClutchSystem
2T/2.5T4T/5T8T/10T8T/10T
2T/2.5T4T/5T8T/10T8T/10T
79047790487934979049
2"2 1/2"3 3/4"3 3/4"
8"10 1/2"
12 13/16"12 13/16"
3/8"5/8"5/8"3/4"
1 13/16"2 1/2"3 1/8"3 1/8"
2 1/4"3 3/16"
4"4"
1 3/8"1 13/16"2 7/16"2 7/16"
9/16"3/4"1"1"
1 1/8"1 1/4"1 3/4"1 3/4"
2 3/4"3 3/8"
5"5"
16,00032,00048,00064,000
1.594.217.649.17
Clutch I.D. ItemNumber A B C D E F G H S
UltimateMechanical
Load(lbs)
WeightEach Piece
(lbs)
RL-6 ERECTION HEAD ANCHOR
Ring ClutchSystem Clutch I.D. Item Number
Panel Thicknessin Inches
SHEARw/ Shear Bar
2.66:1 Safety Factor
SHEARw/ Shear Bar
4:1 Safety Factor
TENSIONw/o Tension Bar4:1 Safety Factor
TENSIONw/ Tension Bar
4:1 Safety Factor2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T2T/2.5T4T/5T4T/5T4T/5T4T/5T4T/5T4T/5T4T/5T4T/5T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T
2.5T2.5T2.5T2.5T2.5T2.5T5T5T5T5T5T5T5T5T10T10T10T10T10T10T10T10T10T10T10T10T
7904779047790477904779047790477904879048790487904879048790487904879048793497934979349793497934979349790497904979049790497904979049
4" min.5"
5 1/2"6"7"8"
5 1/2" min.6"7"8"9"10"11"12"
7 1/2" min.8"9"10"11"12"
7 1/2" min.8"9"10"11"12"
2250 lbs.3160346037804000400040204490467051405490579059106030603060306190643066506850603060306190643066506850
1490 lbs.2110213025202870316026702990317034303650386039304010401040104120428044204550401040104120428044204550
3190 lbs.39004000400040004000497051706030691077508000800080007220769086409580
10,61011,6807220769086409580
10,61011,680
4000 lbs.4000400040004000400080008000800080008000800080008000
12,00012,00012,00012,00012,00012,00016,00016,00016,00016,00016,00016,000
RL-6 2-TON, 4-TON, 8-TON
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.
1) The 2.66:1 safety factor is commonly used for back stripping operations. Increased safety factor may be required for unusual live loads or cable magnification.2) To obtain the shear values shown, it is necessary to use the appropriate Meadow Burke Shear Bar or equal. 3) Given full embedment, reinforcement and minimum compressive strength concrete; Erection Anchors should achieve a pullout strength equal to their ultimate mechanical strength.4) Minimum anchor spacing is double the corner distance for unreinforced anchors.
To order, specify: quantity, name, item number and finish.
B
D
E
S
A
1212121212121212121212121212181818181818181818181818
Min CornerDistance
(in)
-
Precast Products Manual
34 www.MeadowBurke.com
Rapid Lift System Anchors
The RL-7 Erection Anchor with Plate is similar in design and use tothe RL-6 Erection Anchor, but has the added shear plate to elimi-nate the need for a shear bar. This design feature gives the anchora smaller height envelope allowing it to be used in thinner concretepanels. The anchor is available in the sizes shown in the table inplain or hot dip galvanize finish.
See Ring Clutches on page 46, 47, and 48, the Recessing Memberson 49, 50 and 53, and the Tension Bars on page 38.
RL-7 ERECTION ANCHOR WITH SHEAR PLATE 2-Ton, 4-Ton and 8-Ton
See standard RL-6 Erection Anchor for all other applicable dimensions.
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.1) The 2.66:1 safety factor is commonly used for back stripping operations. Increased safety factor may be required for unusual live loads or cable magnification.2) Given full embedment, reinforcement and minimum compressive strength concrete; Erection Anchors should achieve a pullout strength equal to their ultimate mechanical strength.3) Minimum anchor spacing is double the corner distance for unreinforced anchors.
To Order, Specify: quantity, name, item number and finish.
Ring ClutchSystem2T/2.5T4T/5T8T/10T8T/10T
2.5T5T10T10T
79147791487944979149
2 1/2"2 1/2"
3"3"
3/4"1 1/4"1 5/8"1 5/8"
3"3"
3 1/2"3 1/2"
1/4"3/8"3/8"3/8"
2.124.938.30
10.33
3 1/2"4"7"7"
Clutch I.D. Item Number A B C D Weight(lbs)Minimum Panel
Thickness
RL-7 ERECTION ANCHOR WITH PLATE
Ring ClutchSystem Clutch I.D. Item Number
Panel Thicknessin Inches
SHEAR2.66:1 Safety Factor (lbs)
SHEAR4:1 Safety Factor
(lbs)
TENSION w/oTension Bar 4:1
Safety Factor (lbs)
TENSION w/Tension Bar 4:1
Safety Factor (lbs)2T/2.5T2T/2.5T2T/2.5T2T/2.5T4T/5T4T/5T4T/5T4T/5T4T/5T
8T/10T8T/10T8T/10T8T/10T8T/10T8T/10T
2.5T2.5T2.5T2.5T5T5T5T5T5T10T10T10T10T10T10T
791477914779147791477914879148791487914879148794497944979449791497914979149
3 1/2" min.4"
4 1/2"5"
4" min.4 1/2"
5"5 1/2"
6"7" min.7 1/2"
8"7" min.7 1/2"
8"
2,1502,9303,0403,1602,7103,7104,0004,1604,2906,0306,0306,0306,0306,0306,030
1,4301,9502,0202,1001,8002,4702,6602,7702,8604,0104,0104,0104,0104,0104,010
2,6403,1903,5503,9003,4003,8604,7304,9705,1707,1007,2207,6907,1007,2207,690
4,0004,0004,0004,0008,0008,0008,0008,0008,00012,00012,00012,00016,00016,00016,000
RL-7 2-TON, 4-TON, 6-TON, 8-TON
B
D
C
A
121212121212121212181818181818
Min CornerDistance
(in)
-
High CapacityAvailable
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
35 www.MeadowBurke.com
Rapid Lift System Anchors
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.1) To obtain the shear values shown, it is necessary to use the appropriate Meadow Burke shear bar or equal. 2) Given full embedment, reinforcement and minimum compressive strength concrete; Erection Head Anchors should achieve a pull
out strength equal to their ultimate mechanical strength.
To Order, Specify: quantity, name, item number and finish.
RL-10 ERECTION HEAD ANCHOR2-Ton, 4-Ton and 8-Ton
The RL-10 Erection Head Anchor is designed to be used in conjunction with theTension Bar in thin-wall sections. It is an ideal choice for spall-free performance in A-frame or tilt table applications.
See Ring Clutches on page 52, 53, and 54, the Recessing Members on 55, 56 and59, and the Tension Bars on page 44.
RingClutchSystem
2T/2.5T4T/5T8T/10T8T/10T
2.5T5T
10T10T
79403790757938579185
2"2 1/2"3 3/4"3 3/4"
4 1/4"7 7/16"13 1/4"13 1/4"
3/8"5/8"5/8"3/4"
1 13/16"2 1/2"3 1/8"3 1/8"
2 3/8"3 3/16"
4"4"
1 3/8"1 7/8"2 7/16"2 7/16"
5/8"3/4"1"1"
1 3/32"1 1/4"1 3/4"1 3/4"
40008000
12,00016,000
500010,000
20,000
0.702.767.649.17
ClutchI.D.
StandardItem
Number
79403HC79075HC
79185HC
HighCapacity
ItemNumber
A B C D E F G H
StarndardAllowableReinforced
Tension LoadSF 4:1 (lbs)
High CapacityAllowableReinforced
Tension LoadSF 4:1 (lbs)
WeightEachPiece(lbs)
RL-10 ERECTION HEAD ANCHOR
RL-9 45 TECH ERECTION ANCHOR - 45 DATARing Clutch
System Clutch I.D. Item NumberPanel Thickness
(in)AShear
4:1 Safety FactorTension w/ Tension Bar
4:1 Safety Factor2T/2.5T4T/5T8T/10T
2.5T5T10T
79527SP-4579548SP-4579589SP-45
6 1/2"8"9"
2.52.75
3
215035005600 3 4
340054007400
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.1 Given full embedment, reinforcement and minimum compressive strength concrete; Erection Head Anchors should achieve a pull out strength equal to their ultimate
mechanical strength.2 This insert requires 2" concrete below or underneath the shear plate.3 Load based on 2500 PSI compressive concrete strength4 Shear value can be increased by the ration of square roots of the compressive strength up to the maximum tension capacity of 7400 lbs
To Order, Specify: quantity, name, item number and finish.
F
C
DE
B
H
GA
RL-9 45 TECH ERECTION ANCHOR2-Ton, 4-Ton and 8-Ton
The RL-9 Tech Erection Anchor - 45 is an adaptation of the regular Tech Erection Anchorfor use with panels where the lifting edge is cast at a 45 angle. The anchor is availablein the sizes shown in the table and in plain or hot dip galvanize finish.
NOTE: A RL-32 Tension Bar is required with this anchor.
See Ring Clutches on page 52, 53, and 54, the Recessing Members on 55, 56 and 59,and the Tension Bars on page 44.
A3"
RL-32
RL-10
121218
Min CornerDistance (in)
4577
Min PanelThickness
(in)
12121818
MinCorner
Distance(in)
-
Precast Products Manual
36 www.MeadowBurke.com
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.1) Given full embedment, tension bar reinforcement, and minimum compressive strength concrete; Erection Head Anchors achieve a pull out strength equal to their ultimate mechanical strength.
* Shear capacity is less than the standard erection anchor due to the shorter length. The 8-ton erection head two-hole anchor loads are equal to the standard erection anchor due to length.
* Grade 60 Rebar
To Order, Specify: quantity, name, item number and finish.
RL-11 ERECTION HEAD ANCHOR WITH PLATE2-Ton, 4-Ton and 8-Ton
The RL-11 Erection Head Anchor with Plate is similar in design and use to the RL-10Erection Head Anchor, but has the added shear plate to provide additional shear capa-bility and eliminate the need for a shear bar. This design feature gives the anchor asmaller height envelope allowing it to be used in thinner concrete panels. The anchoris available in the sizes shown in plain or hot dip galvanize finish.
See Ring Clutches on page 46, 47, and 48, the Recessing Members on 49, 50 and 53,and the Tension Bars on page 38.
Ring ClutchSystem
79403SP79075SP79185SP
2-1/22-1/2
3
3/41-1/41-5/8
33
3-1/2
1/43/83/8
4"5-1/2
7
2T/2.5T4T/5T
8T/10T
2.5T5T
10T
Clutch I.D. Item Number A B C DMinimum Panel
ThicknessShear
4:1 S.F. (lbs)*
RL-11 RAPID LIFT ERECTION HEAD WITH PLATE ANCHOR
Concrete Strength
48"42"34"
79"69"57"
104"90"74"
1,500 psi2,000 psi3,000 psi
30"26"21"
79075
#7*
#22*
79385
#8*
#25*
79185
#10*
#32*
79403
#5*
#16*
Inch
Metric
RebarSize
L Dimension
Item NumberRL-10 ERECTION HEAD ANCHOR with WELDED REBAR
A
D
B
C
RL-32
RL-11
L
Weld Length:1-3/4" @ 79403 - 3/8" fillet welds (2)4" @ 79075 - 3/8" fillet welds (2)5" @ 79385 - 3/8" fillet welds (2)5" @ 79185 - 5/8" fillet welds (2)
Rapid Lift System Anchors
1235*2670*4010*
121218
Min CornerDistance (in)
79403SPHC79075SPHC79185SPHC
High CapacityItem Number
High CapacityAvailable
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
37 www.MeadowBurke.com
RL-21 FLAT FOOT ANCHOR2-Ton
The RL-21 Flat Foot Anchor is designed for back stripping and lifting thin-wall precast ele-ments. The legs of the anchor extend out sufficiently to accommodate recommendedadditional reinforcing steel. See recommended reinforcing method and sketch below.Refer to the table for anchor dimensions and safe working loads. The Flat Foot Anchor isavailable in the sizes shown in the table and in plain or hot dip galvanize finish.
See Ring Clutches on page 52, 53, and 54, the Recessing Members on 55, 56 and 59, andthe Tension Bars on page 44.
Reinforcing Recommendation:Crisscross the legs of the anchor with four (4) 18 lengths of #4 rebar as shown in thesketch.
NOTE: A minimum 3/4" concrete cover below the anchor is required to achieve postedworking loads.
1) Tension values shown are based on 3,500 psi standard weight concrete and a minimum edge distance of (2B+A)/2.2) Tension values shown are based on 3,000 psi standard weight concrete, a minimum edge distance of 10 and #4 rebar cut to 18 lengths reinforcing the anchor as shown in the sketch.
To Order, Specify: quantity, name, item number and finish.
RingClutchSystem
2T/2.5T2T/2.5T2T/2.5T2T/2.5T4T/5T8T/10T
Clutch I.D.
2.5T2.5T2.5T2.5T5T10T
ItemNumber
790527905379058794007915779055
A
1 1/4"1 1/4"1 1/4"1 1/4"
B
2 3/4"3 3/8"2 3/4"3 3/8"
C
3/16"3/16"3/8"3/8"
S
4"4"4"4"
AllowableUnreinforcedTension Load4:1 SF (lbs)1
1,3251,8931,3251,893
AllowableReinforced
Tension Load4:1 SF (lbs)2
2,0002,0004,0004,000
UltimateMechanical
Load Tension(lbs)
WeightPer Piece
(lbs)
0.320.360.460.56
RL-21 FLAT FOOT ANCHOR DATA
The flat feet of the anchor extend 2 or more on each side of the anchorto accommodate the recommended reinforcing steel.
NOTE: The flat foot anchor has allowable face shear loads that are equal toor greater than unreinforced face tension loads for anchors located in apanel or concrete unit at a distance of at least 2B+A from the edges.
C
8,0008,000
16,00016,000
Discontinued: See Plate Anchor Item 45847, page 36.Discontinued: See Plate Anchor Item 79054, page 36.
#4 Bar(Typical)
A
S
B
Rapid Lift System Anchors
-
Precast Products Manual
38 www.MeadowBurke.com
Rapid Lift System Anchors
RL-22 TWO HOLE ANCHORStandard: 2-Ton, 4-Ton, 8-Ton and 22-TonHigh: 2.5-Ton, 5-Ton, 10-Ton
The RL-22 Two Hole Anchor is effectively used for stripping panels from tilt tables and transporting panels.It is also a good choice in applications where spread-type anchors cant be used and in panels construct-ed with lightweight concrete. It is designed with a secondary hole that can accept additional rebar or aTension Bar to increase lifting capacity and to distribute lifting loads deep into the concrete. The Two HoleAnchor is available in the sizes shown in the table and in plain or hot dip galvanize finish.
Minimum reinforcing length (L) is needed to develop the full strength of the anchor.
See Ring Clutches on page 46, 47, and 48, the Recessing Members on 49, 50 and 53, and the Tension Barson page 38.
RingClutchSystem
2T/2.5T2T/2.5T4T/5T8T/10T22T/26T
ClutchI.D.
2.5T2.5T5T
10T26T
ItemNumber
7912279190791247912579176
HighCapacity
Item Number
79122HC
79124HC79125HC
A
1 1/4"1 1/4"1 1/2"2 1/2"3 1/8"
B
4"2 3/4"5 1/2"
7"11 3/4"
C
3/8"3/8"5/8"3/4"1"
D
3/4"9/16"
13/16"1 3/16"1 13/16"
E
9/16"5/8"
13/16"1 7/16"1 13/16"
G
9/16"9/16"11/16"
1"1 3/8"
AllowableReinforced
Tension Load4:1 SF (lbs)
4,0004,0008,00016,00044,000
WeightEach(lbs)
0.460.401.303.068.80
RL-22 RAPID LIFT TWO HOLE ANCHOR
TYPICAL TWO HOLE ANCHOR REINFORCEMENTRL-32 Tension Bar
Reinforcement using theRapid Lift Tension Bar.
B
D
AC
G
E
Table is based on dead load only, 150 PCF. Refer to table below for tension bar length at desired concretestrength. Minimum concrete compression strength = 1500 psi.
To Order, Specify: quantity, name, item number and finish.
L
30RL-32
RL-22
TENSION w/Tension Bar4:1 SafetyFactor (lbs)
10,00020,000
Minimum PanelThickness
(in)
2 3/42 3/4
457
High CapacityStandard
Load Group 4-Ton 8-Ton
ConcreteStrength (psi)
22-Ton2-Ton
RL-32 TENSION BAR for STANDARD and HIGH CAPACITY
Rebar InchSize Metric
#3#10
3-0
2-9
2-8
2-6
2-0
2-0
1,500
2,000
2,500
3,000
4,000
5,000
4-0
3-6
3-0
3-0
2-6
2-2
6-0
5-6
5-0
4-6
3-7
3-3
5-Ton 10-Ton2.5-Ton
#4#13
4-0
3-6
3-0
3-0
2-6
2-2
4-5
3-10
3-6
3-3
3-0
2-6
7-6
6-7
6-0
5-6
4-10
4-5
#6#19
#7#22
#5#16
#4#13
#9#29
L Dimension (overall length of rebar)
12-0
9-6
9-3
9-0
9-0
9-0
High CapacityAvailable
-
Precast Products Manual
Engi
neer
edLi
fting
Sys
tem
s
39 www.MeadowBurke.com
Rapid Lift System Anchors
RL-23 SPREAD ANCHOR2-Ton, 4-Ton, 8-Ton and 22-Ton
The RL-23 Spread Anchor is designed with a spread-foot that produces exceptional pullout capacity. This versatile anchor can be used in the face, back or edge of panels forback stripping and rotation from horizontal to vertical. This anchor can be pulled in anydirection as long as minimum edge distance is maintained. However spalling may occurwhen pulling in shear perpendicular to the long side of the void. A minimum 3/4 con-crete cover below the anchor is recommended. The Spread Anchor is available in thesizes shown in the table and in plain or hot dip galvanize finish.
See Ring Clutches on page 52, 53, and 54, the Recessing Members on 55, 56 and 59,and the Tension Bars on page 44.
NOTE: The spread anchor has allowable face shear loads that are equal to or greaterthan the face tension loads for anchors located in a panel or concrete unit at a distanceof 3B+A from the edge. In order to achieve these loads, shear has to be applied parallelto long side of void.
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 3,500 psi.* In order to achieve these loads, shear has to be long side of void.
Refer to pages 34 and 35 for anchor capacities in thin wall applications.
To Order, Specify: quantity, name, item number and finish.
RingClutchSystem
2T/2.5T2T/2.5T2T/2.5T4T/5T4T/5T4T/5T4T/5T4T/5T
8T/10T8T/10T
22T/26T22T/26T
2.5T2.5T2.5T5T5T5T5T5T
10T10T26T26T
790507911079059791137911479115791167911779319791197917279174
NoNoNoNoNoNoNoYesYesYesYesYes
1 1/4"1 1/4"1 1/4"1 1/2"1 1/2"1 1/2"1 1/2"1 1/2"2 1/2"2 1/2"3 1/8"3 1/8"
4 3/4"4"
5 1/2"4"
4 3/4"6 3/4"6 1/4"9 1/2"
11"11"15"
18 7/8"
3/16"3/8"3/8"1/2"1/2"1/2"5/8"5/8"5/8"3/4"3/4"1"
2 3/4"2 3/4"2 3/4"3 3/8"3 3/8"3 3/8"3 3/8"3 3/8"5 1/4"5 1/4"6 1/4"6 1/4"
2,0002,5304,0002,6703,5906,7205,8508,00012,00016,00032,80044,000
8,00016,00016,00024,00024,00032,00032,00032,00048,00064,000
136,000176,000
0.320.490.730.961.121.401.612.484.485.379.5916.07
Clutch I.D. ItemNumberAdditional
Hole A B C S
AllowableUnreinforcedTension Load4:1 SF (lbs)
UltimateMechanical
Load Tension(lbs)
WeightPer Piece
(lbs)
RL-23 SPREAD ANCHOR DATA
B
A
S
C
-
Precast Products Manual
40 www.MeadowBurke.com
Rapid Lift System Anchors
SINGLE RL-23 SPREAD ANCHOR TENSILE CAPACITIES IN THIN WALLS (cont.)
Table is based on dead load only, 150 PCF and a standard concrete compressive strength of 4,500 psi concrete.
Tensile Safe Working Load Per AnchorActual Corner Distance
inches inches 8 inches 12 inches 18 inches 24 inches 30 inches
Actual EdgeThickness (Te)
Critical WallThickness
Rapid Lift AnchorTon & Length
4567894567894567894567895678910
2"2 1/2"
3"3 1/2"
4"4 1/2"
2"2 1/2"
3"3 1/2"
4"4 1/2"
2"2 1/2"
3"3 1/2"
4"4 1/2"
2