PRE FEASIBILITY REPORT - … · manufacture Perfumery products such as Undecylenic Acid,...

1

PRE FEASIBILITY REPORT

For

PROPOSED MANUFACTURING OF PERFUMERY

PRODUCTS

of

M/s. INTELLICHEMIE INDUSTRIES LLP

PLOT NO. D-2/CH/381, G.I.D.C. DAHEJ, PHASE-II,

TALUKA: VAGRA, DISTRICT: BHARUCH, GUJARAT

2

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 8

3. Project Description 9

4. Site Analysis 16

5. Planning Brief 17

6. Proposed Infrastructure 18

7. Rehabilitation and resettlement (R & R) Plan 20

8. Project Schedule & Cost Estimates 20

9. Analysis of Proposal (Final Recommendations) 21

3

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Intellichemie Industries LLP is proposed to be located at Plot No. D-2/CH/381, GIDC,

Dahej, Phase-II, Taluka : Vagra, Dist.:Bharuch, Gujarata is a Green Field project intending to

manufacture Perfumery products such as Undecylenic Acid, Heptaldehyde, C11 Undecylenic

& Undecylic Alcohol, C11 Undecylenic & Undecylic Aldehyde , Aldehyde C12 MNA, Methyl

Undecylenate, Calcium & Zinc Undecylenate , Alpha amyl cinnamic aldehyde, Allyl

Heptanoate,Heptyl Alcohol and Crude and Mixed Fatty Acid as By – product.

The production would be facilitated in a Batch Process having dedicated production houses

there by manufacturing these individual products as per market demand and maintaining

minimum storage of raw materials.

IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

M/s Intellichemie Industries LLP is a newly formed company venturing in the field of

Perfumery products . Intellichemie Industries LLP is promoted by Mr. Indrajit Powar & Mr.

Varun Patel having more than 5 years experience. The company will be managed by team of

well experienced and qualified personnel is assisting the promoters in the execution of the

day to day affairs of the company.

NEED FOR THE PROJECT

Castor is a bio de-gradable and sustainable. Now-a-day’s trend of in general is to replace

petroleum product by the agricultural product. This is one of the commodity which can

replace one to one uses of petroleum product.

Castor Oil Derivatives are Agro based Organic Synthetics Chemicals having wide application

in pharmaceuticals, cosmetics, lubrication, coating industry. The raw material for

manufacturing the proposed products is easily available in local Indian market at a

competitive rate, which is ultimately benefit to finish product to enter in Global market at

competitive position.

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Project Details

1.2 Products along with Production Capacity

SR.

NO.

NAME OF PRODUCT CAS NO. PROPOSED

CAPACITY

MT/MONTH

END USE

1 UDA 112-38-9 40.0

Perfumery Raw

materials /

Perfumery

Compound /

Perfumery Base

2 Heptaldehyde 111-71-7 40.0

3 Alpha Amyl Cinnamic

Aldehyde

122-40-7 10

4 Allyl Heptanoate 142-19-8 2.0

5 Heptanol 111-70-6 2.0

6 Heptanoic Acid 111-14-8 2.0

7 C11 Aldehyde Undecylenic

/ Undecenal

112-45-8 10.0

8 C11 Aldehyde Undecylic /

Undecanal

112-44-7 8.0

9 Methyl Undecanal /

Aldehyde C12 MNA

110-41-8 5.0

10 Methyl Undecylenate 111-81-9 30.0

11 Zn UDA 557-08-4 2.0

12 Ca UDA 1322-14-1 1.0

13 C11 Alcohol Undecylenic /

Undecanol

112-42-5 12.0

14 C11 Alcohol Undecylic /

Undecanol

112-43-6 10.0

15 Fatty Acid -- 61.0

235

1.3 Raw Material Requirement

SR.

NO.

PRODUCT NAME RAW MATERIAL CAS NO. MT/MONTH

1 & 2 UDA & Heptaldehyde Castor Oil 8001-79-4 156.80

NaOH 1310-73-2 8.89

H2SO4 7664-93-9 11.11

Water 7732-18-5 166.67

3 Alpha Amyl Cinnamic

Aldehyde

Benzaldehyde 100-52-7 5.94

Heptaldehyde 111-71-7 6.6

NaOH 1310-73-2 1

Methanol 67-56-1 12

5

Water 7732-18-5 13

4 Allyl Heptanoate Heptanoic Acid 111-14-8 1.60

Allyl Alcohol 107-18-6 0.72

PTSA 104-15-4 0.06

n- Hexane 110-54-3 3.06

Sodium Carbonate 5968-11-6 0.04

Water 7732-18-5 0.33

5 Heptanol Heptaldehyde 111-71-7 1.96

Hydrogen Gas 1333-74-0 0.04

6 Heptanoic Acid Heptaldehyde 111-71-7 1.824

Chromic Acid 7738-94-5 1.26

NaOH 1310-73-2 1.28

Chloroform 67-66-3 3

30% HCl 7647-01-0 1.68


Water 7732-18-5 1.5

7 Undecenal / C11 Aldehyde

Undecylenic

Undecenol 112-42-5 10.79


Chloroform 67-66-3 23.68

NaOH 1310-73-2 5.0

30% HCl 7647-01-0 19.87

Water 7732-18-5 14.87


8 Undecanal / C11 Aldehyde

Undecylic

Undecanol 112-43-6 8.8


Chloroform 67-66-3 11.2

NaOH 1310-73-2 3.68

30% HCl 7647-01-0 15.2

Water 7732-18-5 10.88


9 Methyl Undecanal/Aldehyde

C12 MNA

Undecanal 112-44-7 4.85

30% Formaldehyde 50-00-0 2.42

30% HCl 7647-01-0 0.21

Ethyl Amine 75-04-7 0.07


Water 7732-18-5 2

Hydrogen Gas 1333-74-0 0.055

10 Methyl Undecylenate Methanol 67-56-1 20.84

UDA 112-38-9 30.00

H2SO4 7664-93-9 2.13

NaOH 1310-73-2 2.19

Water 7732-18-5 21.25

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11 Zn UDA UDA 112-38-9 1.71

ZnO 1314-13-2 0.36

Water 7732-18-5 6.00

Catalyst 84133-50-6 0.10

12 Ca UDA UDA 112-38-9 0.91

CaO 1305-78-8 0.14

Water 7732-18-5 3.00

Catalyst 84133-50-6 0.05

13 Undecenol / C11 Alcohol

Undecylenic

Methyl

Undecylenate

111-81-9 14.63

Sodium Pieces 7440-23-5 6.73

n-Butanol 71-36-3 21.95

Ammonium Chloride 12125-02-9 15.80

Water 7732-18-5 68.78

14 Undecanol / C11 Alcohol

Undecylic

Methyl

Undecylenate

111-81-9 12.083

Vitride 22722-98-1 12.813

Toluene 108-88-3 8.021

NaOH 1310-73-2 0.417

Water 7732-18-5 22.917

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 26 KL/Day which will be met through GIDC water supply.

The wastewater generation will be 21 KL/Day. The industrial effluent (19 KL/Day) will be

sent to CETP (Common effluent Treatment plant) of GIDC to treat & dispose the effluent.

Domestic waste water (2 KL/Day) will be disposed by septic tank & soak pit.

1.5 Air Pollution Source and Control Management

There will be flue gas emission from Boiler, Thermic Fluid Heater (TFH) and DG set. There is

no process gas emission from mfg. process. To control emission from boiler, TFH & DG Set,

adequate height will be Provided.

1.6 Hazardous Waste

Sr.

No.

Source Type of

Hazardous

Waste

Quantity Hazardo

us Waste

Category

Storage, Collection &

Disposal

7

1. From ETP ETP Sludge 5.0

MT/Month

Sch-I/35.3 Collection, Storage,

Transportation & and

Disposal to TSDF of SEPPL.

2. From

Plant

Machinery

Used Oil 0.05

MT/Month


Transportation & Sell to

GPCB registered re-

processor or used for low

grade lubrication of

machinery.

3. From

Raw

material

Discarded

Drum/Containers

/Carboys Plastic

bags/Liners

Bags:

40

MT./Mont

h

Drums:

15

MT/Month


Transportation,

Decontamination & Sell

to GPCB authorized

Vendor.

4. From Mfg.

process

Spent Solvent 30

MT/Month

Sch-I/36.1 Collection, Storage, and

in-house solvent recovery

plan.

5. From

Solvent

plan

Distillation

residue

0.6

MT/Month


Transportation & co-

processing in cement

industries or sent to

CHWIF of SEPPL.

6.

From Mfg.

process

Process Residue 6.5

MT/Month



End users having rule-9.

7. From Mfg.

process

Chromium

Hydroxide

16

MT/Month

Sch-II

A4

Collection, Storage,



8. From Mfg.

process

Sodium

Aluminate

4

MT/Month




9. From Mfg.

process

Aq. Ammonia 30

MT/Month

Sch-II

A10

Collection, Storage, and

use for neutralization of

effluents In ETP.

1.7 Green Belt

Total 5,000 sq. meter land area is available at site; out of this area about 1,650 sq. meter

(33 %) area will be covered as greenbelt and other forms of greenery.

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1.8 Power & Fuel Requirements

POWER REQUIREMENT

Sr. No. Description Requirement

1 DGVCL 250 kW (up to 325 HP)

2 D.G. Set 200 kW (250 kVA)

Note: DG set will be kept for emergency power backup.

FUEL REQUIREMENT

Natural Gas/ LDO = 195 Nm3/hr or 45 Lit/Hr

HSD= 56L/hr.

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed Manufacturing of Perfumery products.

Identification of the project proponent

The main promoters are:

1. Mr. Varun Patel Mobile: +91 8469118766

2. Mr. Indrajit Powar

2.2 Brief description of nature of the Project

Proposed Manufacturing of Perfumery products.

2.3 Need for the project and its importance to the country and or region

Castor is a bio de-gradable and sustainable. Now-a-day’s trend of in general is to replace

petroleum product by the agricultural product. This is one of the commodity which can

replace one to one uses of petroleum product.

Castor Oil Derivatives are Agro based Organic Synthetics Chemicals having wide application

in pharmaceuticals, cosmetics, lubrication, coating industry. The raw material for

manufacturing the proposed products is easily available in local Indian market at a

competitive rate, which is ultimately benefit to finish product to enter in Global market at

competitive position.

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2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export of our finished products to the international markets.

2.6 Export possibility

We shall explore the possibility of export the products.

2.7 Domestic/Export Markets

Our products have good demand in international markets. We shall explore the possibility

of export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Intellichemie Industries LLP will give direct employment to local people based on

qualification and requirement. In addition to direct employment, indirect employment shall

generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

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Location of the Project Site

11

10 km radius

12

Plot Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of CETP facility

• Availability of common TSDF & common HWIF in the region

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & from the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2, Page No. 3.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Form-I, Annexure-3.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 6. We shall

procure the raw material as much as possible from domestic market and if there is no

availability of any raw material we will import. We shall explore the possibility of export the

finished products.

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3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After set up of unit, every effort will put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall meet through GIDC water supply.

Power & Fuel Requirement

POWER REQUIREMENT

Sr. No. Description Requirement

1 DGVCL 250 kW (up to 325 HP)

2 D.G. Set 200 kW (250 kVA)

Note: DG set will be kept for emergency power backup.

FUEL REQUIREMENT

Natural Gas = 335 Nm3/hr

HSD= 56L/hr

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-5 & 6.

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3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

16

4.0 Site Analysis

4.1 Connectivity


• Availability of water, power, etc.

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Study.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

It will be incorporated in EIA Study. CRZ Clearance is not applicable.

4.4 Existing Infrastructure

This is proposed project activity so now there is only open land.

4.5 Soil Classification


4.6 Climatic data from secondary sources

Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.7 Social infrastructure available

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

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1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Perfumery products manufacturing unit.

5.2 Population Projection


5.3 Land use planning (breakup along with green belt etc.)

18


5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities


6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work

Shop etc.) = 2,000 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area,

Administration Building, Parking, road and open area) = 1,000 m2

6.3 Green Belt

Total 5,000 sq. meter land area is available at site; out of this area about 1,650.0 sq. meter

(33 %) area will be covered as greenbelt and other forms of greenery.

6.4 Social Infrastructure

• Water Supply by GIDC

• Power supply by DGCVL

19

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:


• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of CETP facility

• Availability of common TSDF & common HWIF in the region

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & from the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall meet through GIDC supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes would be sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-6.

6.9 Power Requirement & Supply/Source

Please refer Section 3.8 of this report.

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7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

ousters, land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is industrial land, so R & R

policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8.0 Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting EC & CTE. And we shall start manufacturing after

applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 6.50 Crores. Capital cost of air & water

pollution control system and environmental monitoring equipments will be Rs. 0.75 Crore.

SR. NO. LAND USE USED AREA

1. Admin Area 374

2. Plant Area 1250

3. Green Belt Area 1500

4. Storage Area 225

5. Utility Area 225

6. Road and Other 1426

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Total 5000

9.0 Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

Skilled: 10

Unskilled: 12

Managerial: 05

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

PRE FEASIBILITY REPORT - … · manufacture Perfumery products such as Undecylenic Acid,...

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