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M/s Sri Siddhi Vinayak Paper Mills Pvt. Ltd. Pre-Feasibility Report Expansion and modernization of 20 TPD paper mill To 40 TPD located at village Sukhani, Jalpaiguri, WB _____________________________________________________________________________________________

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PRE-FEASIBILITY REPORT FOR

EXPANSION AND MODERNIZATION IN

PRODUCTION CAPACITY OF WRITING PAPER

FROM 20 TPD TO 40 TPD

at

Village: Sukhani, Tehsil : Rajganj, District:

Jalpaiguri, West Bengal

Applicant

M/s Sri Siddhi Vinayak Paper Mills Ltd. H/402/1/N, Bhanu Nagar, Sevoke Road by Lane,

Block – 3, Green Valley Apartment, Siliguri,

West Bengal – 734 001


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1.0 EXECUTIVE SUMMARY

M/s Sri Siddhi Vinayak Paper Mills Pvt. Ltd. is proposing modernization of existing paper mill by

introducing bleaching process and expansion of paper production capacity from 20 TPD to 40 TPD

from waste paper. The paper mill is located at Village- Sukhani Tehsil-Rajganj District- Jalpaiguri

State- West Bengal.

This pre-feasibility report includes a brief introduction of the company, need and justification of

the project, manufacturing process description, required and available resources, proposed

Environment Management Systems, existing land-use and proposed infrastructure, project

schedule and cost estimate, as per MoEF & CC guidelines.

The industry has engaged Vardan Environet as their Environment Consultants to conduct the EIA

studies for obtaining EC for the proposed project. Vardan Environet is a NABET accredited (QCI

approved) Environmental Consultant.

Salient features of the project are given in the table below

Table - 1 Silent Features of the Project

S. No. Particulars Details

1 Nature & Size of the Project

Particulars Existing Capacity

Proposed Expansion Capacity

Total Capacity after Expansion

Paper 20 TPD without Bleaching process.

20 TPD including Bleaching for 40 TPD

40 TPD along with bleaching.

2 Category of the Project As the project is located at 3.61 KM SE direction from India Bangladesh international boundary, it will be appraised as Category A.

3 Location Details

Village Sukhani

Tehsil Rajganj

District Jalpaiguri

State West Bengal

Location of the Project Village: Sukhani, Tehsil : Rajganj, District: Jalpaiguri, West Bengal


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S. No. Particulars Details

Topo-sheet Nos. 78B10, 78B11, 78B6

Latitude 260 31’ 01.3”N

Longitude 88034’ 03.0”E

4 Area Details

Total Plant Area 4.91 acres (1.987 Ha.)

Greenbelt / Plantation Area (ha)

1.62 acres i.e. 33% of total plant area will be developed as green belt

5 Environmental Setting Details (with approximate aerial distance & direction from plant site)

Nearest City Jalpaiguri (District Headquarter), 15.0 Km, E.

Nearest National Highway /State Highway

NH-31 D is within 5.0 Km in N Direction. MDR1- 3.0 Km in NE Direction.

Nearest Railway station Rani Nagar Jalpaiguri Railway Station, 8.5 Km

Nearest Airport Airport: Bagdogra International Airport, Bagdogra 30.00 Km, NW

National Parks, Wild Life Sanctuaries, Biosphere Reserves, Tiger/ Elephant Reserves, Wildlife Corridors etc. within 10 km radius

None, within 10 km radius.

Reserved Forests (RF) / Protected Forests (PF) etc. within 10 Km. radius

None, within 10 km radius.

River / Water Body (within 10 km radius)

Water bodies, Chauli River 0.39 Km at West Direction Talma River 0.94 Km at East Direction.

6 Cost Details

Total Cost of the Expansion Project

150 Lakhs

Cost for Environment Management Plan

20 Lakhs

Total Water Requirement (KLD)

635 KLD from bore wells within the premises

Power Requirement (KW) 1600 KW

Man Power Requirement 35


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1.1 Project History

Sri Siddhi Vinayak Paper Mills Pvt. Ltd. is a registered company under the company’s act and

established in 2008. The Company having following people on its Board of Directors:

1. Mr. Shyam Banka

2. Mr. Anant Banka

3. Ms. Mansi Agarwal

The company had installed a writing printing paper mill without Bleaching technology having a

production capacity of approx 20 Ton/day and first Consent to Establish was granted to the unit by West

Bengal Pollution Control board vide Memo No. N446/WBP/SRO/NOC/Jal/S-287-2008 dated 11-11-2008.

Commercial production of the plant started on 19-03-2012. On 08/10/2012 West Bengal Pollution

Control board issued closure notice vide memo no WBP/SRO/JAL/S-374-2012 resulting in total stoppage

of production and closure of plant and Suspension of closure order notice by West Bengal Pollution

Control board was issued on 12/04/2013.

Now in 2016, the company had installed required air pollution control equipments and ETP equipments

and the ‘Consent To Operate‘ has been issued by West Bengal Pollution Control vide Memo No.

C131/WPB/SRO/JAL/S-374-2012 dated 05.10.2016.

Consider the demand of Paper the company has proposed to increase the production Capacity from 20

TPD to 40 TPD of writing printing paper with Bleaching Technology.

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

(i) Identification of Project and Project Proponent

M/s Sri Siddhi Vinayak Paper Mills Pvt. Ltd. is having following people on its Board of Directors:-

1. Mr. Shyam Banka

2. Mr. Anant Banka

3. Mr. Mansi Agarwal

Address: - H/402/1/N, Bhanu Nagar, Sevoke Road by Lane, Block – 3, Green Valley Apartment, Siliguri, West Bengal.

(ii) Need for the project and its importance to the country and or region

As India is a developing country, paper demand is increasing day by day and recycled based paper

manufacturing production will also conserve the environment by saving trees. This paper is also bio-


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degradable; perhaps it may be one of the best substitutes of plastic bags in the future. Therefore, it

may be helpful to save the environment and conserve natural resources by use of waste paper instead

of wood.

(iii) Demand- Supply Gap & Imports vs. Indigenous production

After globalization of Indian market, demand for quality packaging paper is increasing but quality paper manufacturing is not growing as per the demand. Hence, the company shall fill up this gap by proposing a new paper industry. The annual global paper and paperboard production was approximately 382.0 million tonnes in 2006. It increased to 402.0 million tonnes in 2010 and is expected to increase to 490.0 million tonnes by 2020. India is the 15th largest paper producer in the world. It provides employment to nearly 1.5 million people and contributes Rs. 25.0 billion to the government's exchequer. In last 55 years, the number of paper mills has increased from just 17 mills in 1951 to more than 666 units engaged in the manufacture of paper and paperboard.

(iv) Employment Generation (Direct and Indirect) due to the project

Direct and indirect employment will be generated due to the project. During construction phase,

employment opportunity to approximately 80 persons is estimated. The total manpower requirement

for the proposed expansion project will be 35 persons (inclusive of on roll employees and on contract

employees).


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3.0 PROJECT DESCRIPTION

(i) Project Location:

Fig 1. Project location


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Fig 2. Key Plan


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ii) Site alternates:

Since this is an existing paper mill where no additional land acquisition or spread is proposed,

hence no site alternates under taken. The existing land and other infrastructure are sufficient

for the proposed expansion & modernization.

iii) Resource Requirement:

To carry out production activities various resources like raw materials, power, fuel, water,

manpower etc. will be utilized. The proposed expansion & modernization will not require any

additional land area or infrastructure; however other resources like additional machineries,

power, water, raw materials, chemicals and utilities will be required as detailed in this project

feasibility report.

iv) Size or magnitude of operation

M/s Sri Siddhi Vinayak Paper Mills Pvt. Ltd. is proposing Expansion of paper production

capacity from 20 TPD to 40 TPD with Bleaching process Village- Sukhani Tehsil-Rajganj District-

Jalpaiguri State- West Bengal

As per EIA Notification dated 14.09.2006 and as amended from time to time, the project falls in

Category ‘A’, as Pulp & Paper Manufacturing industry.

The process includes basic raw material requirement, sizing of equipment, utilities & services,

infrastructure facilities & sources of waste generation, their quantity, treatment & safe disposal

of the waste.

Table 2:Raw Material Requirement-

S. No Particular Requirements 1. Waste Paper 41TPD 2. Pulp Nil Bleaching & other chemicals 5 KLD

2. Make-up water 635 KLD 3. Boiler 4 MT/ hour(Capacity)

4. Fuel

Husk 310 Mt/months

HSD 10 Ltr/months


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Figure 3: Layout Plan with green belt & plantation


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4.0 MANUFACTURING PROCESS:

4.1 Existing Process without Bleaching-

Paper Making-

Grade of paper Manufactured: writing and printing paper from 50-70 gsm

Raw Material: Good quality raw material like white cutting Note book, Record and some

imported good white waste paper. The various stages of operation are described as below:

(a) Pulper: The waste paper is soaked with water and steam along with some chemicals like

caustic, Sodium Silicate, etc and then slushing is done to make pulp.

(b) High density cleaner- pins, Grits, etc which comes with raw material are separated and

removed here with gravity separation method.

(C) Turbo Separator- Coarse and non-soluble / inseparable impurities like plastic, polythene,

etc. are separated here

(d) Centri-cleaners- Suspended fine particles like sand, grits, stickies and ink particles are

separated.

(e) DI Cell- Ink removed from the waste paper remains present in pulp in colloidal suspended

form which is removed here by air purging and thus foam froth removal.

(f) Pressure Scree - At these stage fine impurities like fiber bundles etc. which has equal density

as the fiber has, are removed to make good pulp at this stage pulp is cleaned.

(g) Potcher - The cleaned pulp is free from suspend impurities but the reacted and left over

chemicals etc. are washed here with the help of machine back water.

(h) Tri Disc Refiner (TDR) - By this equipment we apply mechanical action on fiber to improve

the boding between fiber to fiber.

(i) Mixing Chest- To obtain certain specific properties in paper some additives are to be added.

This pulp is known as stock now.


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Water and Solid Balancing After Expansion Diagram-

Water and Solid Balancing After Expansion Diagram Attached as Annexure No- 1.

4.2 Production process of Proposed Bleaching Section-

The above mentioned existing process with Bleaching technology will be used for the

proposed expansion project.

Bleaching

This is done in two stages. Firstly the pulp is treated with NaOH in the presence of O2. The NaOH

removes hydrogen ions from the lignin and then the O2 breaks down the polymer. Then, the

pulp is treated with ClO2 then a mixture of NaOH, O2 and peroxide and finally with ClO2 again to

remove the remaining lignin.


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Bleaching involves removing virtually all of the lignin that still remains after cooking, as the

lignin contains the chromophoric groups which make the pulp dark. Strictly speaking, bleaching

and cooking are both delignification processes, and modern developments have tended to blur

the difference between the two processes. However, traditionally the name 'bleaching' is

reserved for delignification that is taking place downstream of the cooking process. In practice,

there are two separate "bleaching" process steps: oxygen delignification and final bleaching.

1. Oxygen delignification

In oxygen delignification, washed pulp is treated with a highly alkaline solution of sodium

hydroxide. The high pH ionizes phenolic groups in the lignin, which are then attacked by

molecular oxygen. The aromatic part of the lignin is partly destroyed and it is then

depolymerised to lower molecular weight compounds. These are more soluble in water and can

be removed from the fibres. It is important that the pulp has been at least partly washed

beforehand because the black liquor solids in unwashed pulp consume oxygen. After the oxygen

delignification stage, the pulp has to be washed very well, as otherwise the organics carry over

to the final bleaching process, consuming chemicals there and also decreasing the

environmental benefits.

Oxygen delignification can significantly decrease the water pollution from the final (normally

chlorine or chlorine dioxide based) bleaching. In addition, it is an effluent free process. All

dissolved lignin and other organics (as well as the inorganic chemicals) are recovered in the

black liquor and returned to the chemical recovery system, rather than being discharged as

effluent as they are in chlorine-based bleaching. Finally, oxygen is a fairly cheap bleaching

chemical, although the capital costs are high for an efficient system. On the IV-Forestry-C-Pulp

and Paper-6 negative side, the process has the potential to degrade the pulp strength if it is not

controlled properly.

2. Final bleaching The final bleaching is always carried out in several stages to improve the efficiency of the

chemicals used, and to decrease the strength loss of the pulp. There are quite a number of

bleaching chemicals used commercially, and many more have been tried in the laboratory.

The chemicals used are:

Chlorine

Chlorine dioxide

Sodium hypochlorite

Oxygen


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Peroxide

Ozone Of these chemicals, the first three contain chlorine atoms, whilst the last three use nonchlorine

oxidizing compounds. Elemental chlorine (Cl2) was for many years the work horse of the

bleaching process. It is efficient in bleaching the pulp and (if properly used) does not degrade

the pulp strength. However, it produces a large amount of chlorinated organic compounds in

the effluent, and strenuous efforts have therefore been made to decrease its usage. For the

same reason, the use of sodium hypochlorite (which also tended to affect the pulp strength) is

now virtually eliminated. The final bleaching agent will be hydrogen peroxide and sodium

hypochlorite.

Table 3: Raw Material & Consumables Requirement – After Expansion

(ix) Availability of water it’s source, energy/power requirement and source should be given.

(a) Water Requirement and Source Existing water requirement is 450 KLD and additional 185 KLD is required for proposed

expansion project. Total water requirement after proposed expansion project will be 635 KLD.

(Source of Water: Ground Water)

Table 4: Water Break-Up

Particular Proposed Source

Wet washing system NIL Groundwater with help of bore wells within premises

Pulp Mill NIL Paper machine 600

Evaporators 25 Domestic & Misc 10

Total 635

RAW MATERIAL REQUIREMENT SOURCE / AVAILABILITY

Waste Paper 41 TPD From local and neighbouring states, by lorry

Pulp Nil NA

Bleaching Agents 4 KLD From Kolkata, by lorry

Resin 0.8 KLD From Kolkata, by lorry

Rice Husk/HSD 20 KLD From local, by lorry

Other Chemicals 0.2 KLD From Nagpur etc, by lorry


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(b) Power Requirement and Source Existing power requirement is 1200 KW and additional 400 KW is required for proposed

expansion project. Total power requirement after proposed expansion project will be 1600 KW,

which will be sourced from State Electricity Board & D.G Set (for emergency).

5.0 SITE ANALYSIS

(i) Connectivity The site is well connected to NH-31 D is within 5.0 Km in N Direction.MDR-1 is within 3.0Km in

NE Direction. Airport: Bagdogra International Airport, Bagdogra 30.00 Km, NW from the plant

site. The site is well connected with communication facilities like telephone, fax, and wireless

and as such, no constraints are envisaged in this aspect as the Tehsil and District headquarters

are near to the site.

(ii) Land form Land use and Land ownership This is an existing project and expansion will be within the existing area. The current land use of

the site is industrial and no additional land is required. No R & R envisaged. The land ownership

is the name of M/s Sri Siddhi Vinayak Paper Mill Ltd.

Table 5: Land use Break-up

Power Consumption KW Power Availability KW

Pulping Section 300 From WBSEB (Existing) 1200

Cleaning Section 200 From WBSEB (Proposed) 400

Bleaching Section 200

Mixing Section 150

Press Section 450

Drying Section 200

ETP Section 100

TOTAL 1600 TOTAL 1600

PARTICULARS OF USE AREA IN ACRES AREA IN HECTARES

Existing manufacturing facilities +ETP 1.23 0.5

Additional for manufacturing facilities 0 0

Road & other paved area 1.7 0.69

Water storage and RWH 0.01 0.04

Storage yard/stores 0.35 0.14

Green belt 1.62 0.655

TOTAL 4.91 1.987


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(iii) Topography

The entire topography is crisscrossed with rivulets, rivers and hills. Jalpaiguri - this narrow

stretch of land lying between the Sikkim - Darjeeling Himalayas and Gangetic West Bengal has

more than often evoked a sense of both eerie and romanticism in many a heart since the early

British Rule. Veined by mighty rivers like the Teesta, Torsa, Jaldhaka, Raidak, Dyna, Neora,

Sankosh etc. this piece of land has been aptly named as the land of 'Tea, Timber and Tourism'. A

major stretch of area is bordered in the north by Bhutan and hence the name -

Dooars/Duars which mean - Door of Bhutan.

Table 6: Environmental Settings of the Area

S.NO. PARTICULARS DETAILS

1. Nearest City Jalpaiguri (District Headquarter), 15.0 Km, E.

2. Nearest National Highway NH-31 D is within 5.0 Km in N Direction. MDR-1 is within 3.0 Km in NE Direction.

3. Nearest Railway station Rani Nagar Jalpaiguri Railway Station, 8.5 Km

4. Nearest Airport Airport: Bagdogra International airport, Bagdogra 30.00 Km, NW

5.

National Parks, Wild Life Sanctuaries, Biosphere Reserves, Tiger/ Elephant Reserves, Wildlife Corridors etc. within 10 km radius

There are no such important or sensitive areas within 10 Km area of the unit.

6. Reserved Forests (RF) / Protected Forests (PF) etc. within 10 Km. radius

No Reserved Forests (RF) / Protected Forests (PF) etc. within 10 Km. radius

7. River / Water Body (within 10 km radius)

Chauli River 0.39 Km at West Direction Talma River 0.94 Km at East Direction.

8. Inter-state Boundary India-Bangladesh International boundaries at a distance of 3.61 Km SE in South direction.

9. Seismic Zone The area falls in Zone IV, according to the Indian Standard Seismic Zoning map.

(v) Existing Infrastructure

Proposed project is an expansion project. A 20 TPD Paper manufacturing unit already exists.

(vi) Climatic data from secondary sources

Siliguri is a city which spans across the Darjeeling and Jalpaiguri districts in

the Indian state of West Bengal. The climate is warm and temperate in Siliguri. In winter, there is

much less rainfall than in summer. The temperature here averages 24.0 °C. About 3274 mm of

precipitation falls annually.

https://en.wikipedia.org/wiki/Sikkim

https://en.wikipedia.org/wiki/Darjeeling

https://en.wikipedia.org/wiki/Teesta_River

https://en.wikipedia.org/wiki/Torsa

https://en.wikipedia.org/wiki/Jaldhaka

https://en.wikipedia.org/wiki/Raidak_River

https://en.wikipedia.org/wiki/Dooars

https://en.wikipedia.org/wiki/Duars

https://en.wikipedia.org/wiki/Darjeeling_district

https://en.wikipedia.org/wiki/Jalpaiguri_district

https://en.wikipedia.org/wiki/India

https://en.wikipedia.org/wiki/States_and_territories_of_India

https://en.wikipedia.org/wiki/West_Bengal


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(vii) Social Infrastructure available

There are primary schools, dispensaries, small hospitals, places of worship in nearby area of the

project site.

6.0 PLANNING BRIEF:

i) Planning Brief:

This is an existing paper mill. The land is owned by Sri Siddhi Vinayak Paper Mills Pvt. Ltd. Land

use has been converted accordingly.

ii) Population Projection:

As discussed previously, 35 people are likely to be employed after commissioning of the

expansion project.

iii) Land Use Planning

Total Plant area is 4.91 Acre Proposed Expansion Project will be set up in the Premises. No

additional land will be required. About 33 % of the total project area is being covered under

green belt & plantation in order to reduce dust & noise pollution levels & to increase aesthetic

beauty of the area. Land us breakup is given in Table 6.

(iv) Assessment of infrastructure demand (Physical & Social)

Sri Siddhi Vinayak Paper Mills Limited has assessed the demand of infrastructure (Physical &

Social) in nearby area of the plant site and development activities are being undertaken under

corporate social responsibilities program for rural development initiatives for the up liftment of

the nearby communities from time to time.

(v) Amenities/Facilities

Sri Siddhi Vinayak Paper Mills Limited has constructed dispensary, canteen etc for the

permanent and contract employees.

Sri Siddhi Vinayak Paper Mills Limited will develop the Amenities/Facilities in nearby area of the

plant site as per requirement of local people of the nearby area under corporate social

responsibilities programme.


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PROPOSED INFRASTRUCTURE

(i) Industrial Area (Processing Area)

No additional infrastructure will be required for the proposed expansion project as the proposed

project will be set up in the existing plant premises. However after expansion total area under

manufacturing facility will be 0.73 acres.

(ii) Residential area (Non Processing area)

Residential colony is not proposed for this project. The local labor will be preferred to provide

employment opportunities.

(iii) Green Belt

Greenbelt is developed in 33% of the total area of the proposed project. The total area under

green belt and plantation at final stage will be 0.655 ha.

(iv) Social Infrastructure

Proposed project will result in growth of the surrounding areas by increased direct and indirect

employment opportunities in the region including ancillary development and supporting

infrastructure.

(v) Connectivity

The site is well connected with communication facilities like telephone, fax, and wireless as, the

Tehsil and District headquarters are near to the site.

(vi) Drinking Water

10 KLD water will be required for drinking purpose and other use in township after proposed

expansion project which will be sourced from Ground Water.

(vii) Power requirement and source

Existing power requirement is 1200 KW and additional 400 KW is required for proposed

expansion project. Total power requirement after proposed expansion project will be 1600 KW,

which will be sourced from State Electricity Board & D.G Set (for emergency).

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

(i) Policy to be adopted (Central/State) in respect of the project affected persons including

home oustees, land and landless labourers (a brief outline to be given).

Proposed Expansion will be done within the existing plant premises. No additional land is

required for proposed expansion project. Therefore there will not be displacement of people

and hence Rehabilitation & Resettlement is not applicable.


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8.0 PROJECT SCHEDULE AND COST ESTIMATES

(i) Likely date of start of construction and likely date of completion (times schedule for the

project to be given).

The project will start only after obtaining Environmental Clearance and other statutory

permissions. Project will be completed in one year’s period after getting all the regulatory

approvals.

(ii) Estimated project cost along with analysis in term of economic viability of the project.

Total cost of the Project: Rs. 1.5 Crores

Cost for Environment Protection Measures: 20.00 Lakhs

Capital Cost: Rs. 1.7 Crores

Recurring Cost/annum: Rs. 15.00 Lakhs

Cost for Environment Social Responsibility: Rs. 5.00 Lakhs

Cost for OH&S: Rs. 5.00 Lakhs

9.0 ANALYSIS OF PROPOSAL (final recommendations)

(i) Financial and social benefits with special emphasis on the benefit to the local people

including tribal population, if any, in the area.

Proposed project will result in growth of the surrounding areas by increasing direct and indirect

employment opportunities in the region including ancillary development and supporting

infrastructure. Special emphasis on Financial and Social benefits will be given to the local people

in the area.

Development of social amenities will be in the form of medical facilities, education to

underprivileged and creation of self help groups.

Business opportunities for local community will be available like transport of Paper to market,

maintenance & house-keeping contract work.

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