PQ Structure Hanil 120910 - hanilhi.comhanilhi.com/view/PQ_Structure.pdf · Radiant Panels - HRSG...

SINCE 1972 ED S120910

PRE-QUALIFICATION

HANIL Heavy Industries Co., Ltd Steel Structure

Head Office / Busan Factory Seoul Office 1500-11, Songjeong-Dong, Gangseo-Gu, 3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Busan 618-817, S. Korea. Seocho-Gu, Seoul 137-060, S. Korea. Tel. 82-51-832-1715 Fax. 82-51-832-1719 Tel. 82-2-552-8096 Fax. 82-2-585-4156 http://www.hanilhi.com / [email protected] Contact : [email protected]

HANIL Heavy Industries Co., Ltd. 2

CONTENTS

1. COMPANY OUTLINE

- Profile

- Brief History

- Line of Business

- Manpower

2. PRODUCTION FACILITIES

- Busan No.1 Factory

- Uiryeong Factory

- HANIL Heavy (Thailand) Factory

- HANIL - BJC Joint Venture

3. MAJOR PERFORMANCE RECORD

- Steel Structure for Plant

- HRSG – Casing, Duct, Stack, Divert Damper, Steel Structure

4. CERTIFICATES

5. COMPANY LOCATION

Head Office


1. COMPANY OUTLINES Profile Name of Company : HANIL Heavy Industries Co., Ltd.

President : Mr. Jeung-won Park

Established : March 1972

Homepage : http://www.hanilhi.com

Contact [email protected] (Marketing Director)

Location of Head Office/ : 1500-11, Songjeong-Dong, Gangseo-Gu, Busan

Busan No.1 Factory 618-270, S. Korea.

※ Noksan Industrial Complex in Busan

(adjoins the New Busan Port)

- Tel. +82-51-832-1715 Fax. +82-51-832-1719

- Factory Area - 8,946 ㎡

- Shop Area - 3,700 ㎡

Location of Busan No.2 : I 17-13 Block, Hwajeon-Dong, Gangseo-Gu, Busan,

Factory S. Korea (Under Construction)

Location of Uiryeong : 955, Shinban-Ri, Burim-Myeon, Uiryeong-Gun,

Factory Kyeongnam, S. Korea.

- Factory Area - 46,860 ㎡

- Shop Area - 17,359 ㎡

Seoul Office : 3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong,

Seocho-Gu, Seoul 137-060, S. Korea.

Thailand Affiliate : HANIL Heavy Thailand Co., Ltd.

14 Sukhumvit Soi, Chalyapluek T. Maptaphut,

A. Muang, Rayong 21150, Thailand Man Powers 206 - Busan Factory 93 - Uiryeong Factory 97 - Seoul Office 9 - Thailand Affiliate 7


1. COMPANY OUTLINES Brief History MAR. 1972 : ESTABLISHED "HANIL BOILER MFG., CO.".

MAY 1973 : COMPLETED THE CONSTRUCTION OF NEW FACTORY AT HAKJANG-DONG.

DEC. 1974 : OBTAINED THE LICENSE OF "MANUFACTURING PEMIT OF THERMAL EQUIPMENT" FROM THE AUTHORITY.

FEB. 1974 : OBTAINED THE LICENSE OF “MARINE BOILER MANUFACTURING” FROM THE

AUTHORITY.

MAY 1978 : COMPLETED THE CONSTRUCTION OF 2ND FACTORY.

AUG. 1979 : OBTAINED THE LICENSE OF "MANUFACTURES OF HIGH PRESSURE GAS SPECIFIC FACILITIES" FROM THE AUTHORITY.

DEC. 1999 : ASME "U" & "S" STAMP ACQUISITION.

APR. 1999 : ISO 9001 : 1994 / KSA 9001 : 1994 STAMP ACQUISITION.

SEP. 2002 : ISO 9001 : 2000 / KSA 9001 : 2001 STAMP ACQUISITION.

JAN. 2003 : MOVED TO NOKSAN INDUSTRIAL ZONE.

JUN. 2003 : OBTAINED THE CERTIFICATE OF MEMBERSHIP FROM KOREA INTERNATIONAL TRADE ASSOCIATION

APR. 2004 : OPERATED THE UIRYEONG FACTORY - SPECIALIZED IN MANUFACTURING FOR FIRED HEATERS AND STEELWORKS

APR. 2005 : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR POWER PLANT BY KOREA ELECTRIC POWER CO., LTD.

JAN. 2006 : RENEWAL OF ASME “U” & “S” STAMP CERTIFICATES

JUL. 2006 : OBTAINED THE CERTIFICATE OF PATENT FOR ELECTRICITY-GENERATING APPARATUS STEAM USING FROM KOREA INTELLECTUAL PROPERTY OFFICE.

AUG. 2006 : OBTAINED THE CERTIFICATE OF SAFE & CLEAN WORKSHOP BY KOREA OCCUPATIONAL SAFETY & HEALTH AGENCY.

OCT. 2006 : RE-NAMED TO HANIL HEAVY INDUSTRIES CO., LTD.

NOV. 2006 : STARTED CONSTRUCTION OF BUSAN NO.2 FACTORY

MAY 2007 : THE NATIONAL BOARD OF BOILER & PRESSURE VESSEL INSPECTORS "NB” ACQUISITION

AUG. 2007 : ESTABLISHED HANIL HEAVY (THAILAND) CO., LTD.

JAN. 2008 : ESTABLISHED HANIL-BJC JOINT VENTURE CO., LTD. IN THAILAND.

MAY 2008 : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR NUCLEAR POWER

PLANT BY KOREA NUCLEAR POWER CO., LTD.

JUL. 2008 : ESTABLISHED RESEARCH & DEVELOPMENT INSTITUTE.


1. COMPANY OUTLINES Line of Business

BOILERS incl.

MARINE BOILER &

WASTE HEAT BOILER FIRED

HEATERS

STEEL STRUCTURE

& FLARE PACKAGE

INCINERATOR

WITH STACK

HEAT-TRANSFER

& EQUIPMENTS

HEAT

EXCHANGERS

& PRESSURE

VESSELS


1. COMPANY OUTLINES Manpower

Factory Discipline Section Office Work Shop Total

Busan No.1

Factory

Administration 3

56

93

Business 3

Engineering Engineers 9 Designers 12

Procurement 4

Project Manag’t P.M. 6

Engineers 3

QA/QC Engineers 6

Inspectors 10

Workshop

Qualified Welders

GTAW 2

37

SAW 4 SMAW 4 FCAW 12

Marking & Fit-up 6

Machining & Ass'y 6

Others 3

Uiryeong Factory

Production P.M. 2

18

97

Engineers 4 Procurement 2

QA/QC Engineers 2 Inspectors 8

Workshop

Qualified Welders

GTAW 2

79

SAW 2 SMAW 8 FCAW 18

Marking & Fit-up 18 Machining & Ass'y 15 Material Controller 3

Paint Shop 6 Others 7

Marketing 3

9 Seoul Office Estimation 5

Administration 1

Thailand Factory Korean Staffs 7 7

Grand Total 206


Busan No.1 Factory for Process Equipments



2. PRODUCTION FACILITIES Uiryeong Factory for Steel Structures (Rental Factory)

Factory Area : 46,860㎡ (14,200 py) Shop Area : 17,359㎡ ( 4,250 py)

- Fabrication Shop : 14,850㎡ (3,500 py)

- Shot Blasting & Painting Shop : 2,500㎡(757 py) Fabrication Shop Area : W28m x L150m x 3 bays Address : 955, Shinban-ri, Bulim-myeon, Uiryeong-gun, Kyeongnam, Korea.

Fabrication Shop

Shot Blasting & Painting Shop

Painting Shop

Office Bldg



Shot Blasting & Painting Shop


2. PRODUCTION FACILITIES Fit-up and Welding Lines W28m x L150m x H 15m x 3 bays


2. PRODUCTION FACILITIES Machining Shop for H-Beams Machining Shop Area : 1,365㎡

CNC Band Sawing (W1000xH1200) CNC Drilling

H-Beam Bevel Cutting Face Milling


2. PRODUCTION FACILITIES Production Capability for Steel Structure

Production Facility

No. Item Max. Specification Max. Production Capacity

1 Steel Structures for Plant 25mL-60tons/piece 24,000 tons/year

2 Shot Blasting & Painting W20m x H6m x L25m 15,000 tons/year

No. Equipment Name Size / Capacity Q'ty

1 Band Sawing M/C W1000xH1200 2

2 CNC Drilling M/C W1000xH1200 1

3 Beveling M/C W1000xH1200 1

4 CO₂Welder 600A 42

5 TIG Welder 350A 6

6 Submerged Arc Welder (S.A.W) 1000A 2

7 Dryer (Welding Rod) 300kg 2

8 O/H Crane 20 ton x 28m 6

9 O/H Crane 10 ton x 28m 6

10 Submerged Arc Welder (S.A.W) 1000A 2

11 Dryer (Welding Rod) 300kg 2

12 Gantry Crane 10 ton x 20m 1

13 Shot Blasting M/C Manual 8

14 Air Compressor 200 HP 4

15 Manual Shot Blasting Room W20m x L25m 1

16 Painting Shop W20m x L50m 2



Inspection & Test Facility

No Facility Quantity Standard Remarks

DW-01 Lightwave Street Gauge 1EA SOKKIA SET-38(D20851) Measuring

DW-02 Ultrasonic Devices 2EA

KRAUKRAMER USM-25 NDT for Metal materials & Weding seam

DW-03 SONATEST SITESCAN-130

DW-04 Magnetic Particle Devices 3EA KYUNG DO

MP-A3 Non-Destructive Testing

DW-05 Inspection Room K-1500

DW-06 D.F.T Gauge

1EA ELCOMETER A345FB-S1 0 ㎛~1250

DW-07 1EA ELCOMETER JT-501 0 ㎛~500

DW-08 W.E.T Gauge 1EA ELCOMETER B1151-1-3 25 ㎛~330

DW-09 Steel Surface Thermometers 1EA ELCOMETER G113-1 -30℃~+50℃

DW-10 Relative Humidity & Dew point Gauge

1EA ELCOMETER G114,G116A -5℃~+50℃

DW-11 Dew point & Relative Humidity Calculators

1EA ELCOMETER M35 6BU

DW-12 Frofile Gauge 1EA ELCOMETER E123A-M

DW-13 Level Gauge 1EA SOKKIA B21 Measuring

DW-14 Transite 3EA SOKKIA

DT6S

Measuring BT20(29466)

BY20(032036)

DW-15 Welds Gauge 2EA NIGARA SEIKI WG-1(M Type)

Weding seam inspection

DW-16

DW-17 Torque Wrench 2EA KANON

QLK Type 14,000kgf.㎝

DW-18 TMK Type 5,500kgf.㎝

DW-19~23 Welds Gauge 5EA SHINWA WG-1(M Type) Weding seam inspection

DW-24 Vernier Calipers 2EA MITYTOYO 0~150 mm

DW-25 Seam Gauge 19EA NIGARA SEIKI 0~20 mm

DW-26 Taper Gauge 8EA SHINWA 700A 0~15 mm

DW-27 Liquid Penetration Inspection Equipment

10SET GYEONGDO

DW-28 Film Viewer 1SET GYEONGDO 300 mm

DW-29 Magnifiers 1EA TAJMA 100 mm

DW-30 Steel Tape 1EA MAGNIFYING 30 m

DW-31 Ultrasound Thickness Gauge 1EA MERITRONICS DECIML99(2160) Metal thickess measuring

DW-32 Standard Thermometer 7EA ELCOMETER

Temperature measurement

DW-33 Universal Testing Machine 1SET KYUNG SUNG D-100 Materials test

DW-34 Sam Steel Checker 1SET DAINSYSTEC M-100 Material test

DW-35 Bolt Torque Tester 1SET MERITRONICS DE-23PH Bolt torque test


2. PRODUCTION FACILITIES HANIL Heavy (Thailand) Factory Layout

Fabrication Yard


2. PRODUCTION FACILITIES HANIL – BJC Joint Venture Layout

Fabrication of Convection Section Anchor for Refractory work at Joint Venture Workshop at Joint Venture Workshop


2. PRODUCTION FACILITIES HANIL - BJC Joint Venture Transportation of Radiant / Hydrostatic Test of Radiant Coils Convection Section Assembly of Convection Module Air Preheater Erection (80 Ton / Ea) Radiant Panels - HRSG Module Installation Loading on the deck in Vessel (130 Ton / Module)


2. PRODUCTION FACILITIES HANIL - BJC Joint Venture (Photo Of Completed Module)

ALPAMS G3 Thailand would like to thank BJC Construction Industries LTD. and all of their employees over the last

one (1) year for their contribution and assistance in the completion of Alcan Gove Third Stage Expansion Project.

Throught out this time BJC have always displayed an exemplary approach towards safety and quality of service and


2. PRODUCTION FACILITIES Progress Control Program for Steel Structure

Cover Sheet

Contents 1. Progress Report Summary 2. Progress Status 3. BOM Summary 4. Suborder Status for Materials 5. Fabrication & Delivery Schedule 6. Progress Check List 7. Highlight Photograph each process work 8. Vendor Print Index & Schedule 9. Delivery Status

11. Invoicing Status 12. Supply List 13. Drawing List & Status 14. Packing List


2. PRODUCTION FACILITIES Progress Report Summary


2. PRODUCTION FACILITIES Progress Check List & Progress Status by Weight (Target vs Actural)

Progress Check List & Progress Status by Piece


3. EXPERIENCE LIST

CUSTOMER/PROJECT SITE PROJECT / ITEM WEIGHT-TON DEL. REMARKS

Samsung Eng / SMP Ulsan SMP W-1 2,197 2012.10

Samsung Eng/Ma’aden Saudi Ma’aden Aluminum Rolling Mill 1,834 2012.03

SAMSUNG ENG/FERTIL UAE FERTIL-2 Ammonia Expansion 3,278 2011.12

GS E&C/TARKEER UAE Ruwais Refinery Expansion (PKG2) 8,380 2011.05

UAE Ruwais Refinery Expansion (PKG2) 8,380 2011.12

GS E&C / SIMENS OMAN Sohar 2 IPP Project 3,680 2011.06

GS E&C / SIMENS OMAN Barka 3 IPP Project 3,670 2011.06

SAMSUNG ENG. / HYUNDAI STEEL

KOREA Hyundai Steel / Sinter Plant 1,480 2009.06

SAMSUNG ENG./MOC THAILAND MOC Cracker (P.F & Ladder for Equipments)

685 2009.01

SAMSUNG ENG/MOC THAILAND MOC Cracker (Equipment Structure & Pipe Rack)

1,485 2008.10

GS E&C/SMC OMAN Salalah Methanol Company 5,533 2008.08

SAMSUNG ENG. /PETROTRIN

TRINIDAD& TOBAGO

NHT & CCR / PLATFORM & LADDER FOR EQUIPMENT

175 2008.02

SAMSUNG ENG. /PETROTRIN

TRINIDAD & TOBAGO

NHT & CCR / Equipment Structure 1,063 2007.07

SAMSUNG ENG./LOTTE DAESAN LPC-SEG Project 2,010 2007.05

SAMSUNG ENG. DAESAN Samsung Total PP Project 2,087 2007.02

ZEECO/CHIYODA INDIA Essar Oil Refinery / Incinerator 3,300 2006.07

LG/LG BOHAI CHINA VCM / EDC Equipment Structure 1,870 2006.12

ZEECO/CHIYODA-TECHNIP JOINT VENTURE

QATAR RasGas Onshore Expansion Phase2 (Train 6&7 EPC) RGX / Stack

129 2006.11

ZEECO/CHIYODA-TECHNIP JOINT VENTURE

QATAR RasGas Onshore Expansion Phase2 (Train 6&7 EPC) QCS / Stack

298 2006.11

JGC QATAR CALEXLP ORYX GTL / Incinerator 1,670 2006.06

HYUNDAI/DOOSAN LIBYA Zawia CCPP Project / Structure, Casing, Duct, Stack

2,320 2005.12

QAPCO/JGC QATAR QAPCO Ethylene Expansion-EP2/Stack 261 2005.09

DOOSAN/NEM VIETNAM Pumy 2 Project / Divert Damper 780 2005.07

ALSTOM

Enfield Project / Stack 82 2005.06

CHIYODA/EXXON MOBIL QATAR AKG Project / Flare Stack 221 2005.05

RAS LAFFAN/JGC/FBM QATAR ORYX GTL /Ras Laffan Steel Structure 1,270 2005.02

RAS LAFFAN/TECHNIP/FBM QATAR ORYX GTL /Ras Laffan Steel Structure 1,140 2004.08


3. MAJOR PERFORMANCE RECORD A. Steel Structures Structure, Casing, Stack, Duct, Damper Structure, Damper Vietnam Pumy 2 -Hyundai / Libya Zawia CCPP Project NEM (2000. 02) (2005. 08)

Derrick Structure Exxon Mobil/Chiyoda

Qatar (2005.02)

Steel Structure LG Bohai VCM/EDC (2006.02)

Steel Structure, Lotte LPC-SEG Steel Structure, Samsung Total PP (2007.09)

(2007.02) MOC Cracker / Thailand / Samsung Steel Structure, Samsung NHT With Platform & Ladder (2008.08) (2007.12)


3. MAJOR PERFORMANCE RECORD A. Steel Structures

Steel Structure, Salalah Methanol Project Oman / GS E&C (2008. 02 ~ 2009. 02) / 7,800 ton Steel Structure, GS E&C / Salalah Methanol Project / Oman (2009.02) Packing & Storage Area Vinyl Packing Pipe Structure Shipping

Shipping to Bulk Vessel


3. MAJOR PERFORMANCE RECORD A. Steel Structures

Calcination Modules/Alcan Project (by J/V)

Module’s Structure


3. MAJOR PERFORMANCE RECORD B. HRSG – CASING / DUCT / STACK / DAMPER / STEEL STRUCTURE D - Gas Duct for HRSG - Alstom/ HRSG - HEC, Doosan/ZAWIA CCPP, Australia, Libya

Fabrication of Casing Fabrication of Stack NEM Power System, EVN/Vietnam Damper for HRSG - Doosan/Pumy 2


4. CERTIFICATES ISO 9001 Certificate ASME National Board ASME STAMP “U” Certificate ASME STAMP “S” Certificate


4. CERTIFICATES Vendor Registration Certificate / Vendor Registration Certificate National Iranian Oil Engineering & Aramco Overseas Company B.V. Construction Co (NIOEC) Certificate of Appreciation Certificate of Gold Member SK Energy Samsung Engineering


4. CERTIFICATES

Qualified Partnership Certificate Qualified Equipment Supplier Certificate GS Caltex Corporation Korea Electric Power Co., Ltd.

Qualified Equipment Supplier Certificate / Korea Electric Power Co., Ltd. Certified Equipment Supplier Certificate of Safe & Clean Workshop


4. CERTIFICATES Korea Hydro & Nuclear Power Co., Ltd. Korea Occupational Safety & Health Agency

Research & Development Institute Certificate of Patent of Electricity - Registration Generating Apparatus Korea Industrial Technology Association The Koran Intellectual Property Office


4. CERTIFICATES Certificate of Co-researcher Certificate of Membership Korea Institute of Industrial Technology Korea International Trade Association

Letter of Commendation for Export Certificate of Innovative Enterprise Ministry of Knowledge Economy Small and Medium Business Administration


4. CERTIFICATES Prospective Corporation designated by Busan Bank


Head Office & Busan No.1 Factory

Busan New Port

5. COMPANY LOCATION CONTACTS

Address Tel. / Fax Contact

Head Office Busan No.1 Factory

1500-11, Songjeong-Dong, Gangseo-Gu, Busan 618-817, S. Korea

Tel.82-51-832-1715 Fax.82-51-832-1719

http:// www.hanilhi.com

Busan No.2 Factory (Under Construction)

I 17-13 Block, Hwajeon-Dong, Gangseo-Gu, Busan, S. Korea

Tel.82-51-832-1715 Fax.82-51-832-1719

http:// www.hanilhi.com

Uiryeong Factory (Steel Structure)

955, Shinban-Ri, Burim-Myeon, Uiryeing-Gun, Kyeongnam, S. Korea

Tel. 82-51-832-1717 Fax. 82-51-832-1719

Project Director [email protected]

Seoul Office 3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Seocho-Gu, Seoul, 137-060, S. Korea

Tel. 82-2-552-8096 Fax. 82-2-585-4156

Marketing Director [email protected]

Hanil Heavy (Thailand) Co., Ltd.

4 Sukhumvit Soi, Chalyapluek T.Maptaphut, A. Muang, Rayong 21150, Thailand

Tel. 66-3868-0053 Fax. 66-3868-0054

Project Director [email protected]

Distance from Busan No.1 Factory to Busan New Port : 1.5 km

PQ Structure Hanil 120910 - hanilhi.comhanilhi.com/view/PQ_Structure.pdf · Radiant Panels - HRSG...

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