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Transcript of PPT Template - iom.invensys.comiom.invensys.com/EN... · SS GEN-03 DYNSIM and OTS Roadmap Dr Ian...
Slide 1
SS GEN-03DYNSIM and OTS Roadmap
Dr Ian Willetts,Global Practice Director
@InvensysOpsMgmt / #SoftwareRevolution
/InvensysVideos
social.invensys.com
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
Dr Ian Willetts,Global Practice Director
/InvensysOpsMgmt
/DYNSIM Users
Agenda
• Guiding Principles• DYNSIM 5.1 – A look back• Beyond DYNSIM 5.1 – A look forward
• Engineering Studies• Controls Checkout• Operator Training Simulators• Immersive Training Simulators• Training Services
Slide 3
• Guiding Principles• DYNSIM 5.1 – A look back• Beyond DYNSIM 5.1 – A look forward
• Engineering Studies• Controls Checkout• Operator Training Simulators• Immersive Training Simulators• Training Services
ChemicalsRefining
Over 600 Successful Dynamic Simulationand OTS Projects for more than:
100 Different Clients in over10 Different Industries in over40 Different Countries
Guiding Principles - Clients First
Example Clients & Industries
Slide 4
MiningPower
LNG Oil and Gas
InvensysFactory
OTS SiteDelivery
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
DESIGNDCS & PLC
CONFIGURATION STARTUP OPERATIONS
OPERATOR TRAINING SIMULATORSOPERATOR TRAINING SIMULATORSDCS CONTROLLOGIC CHECKOUT
DCS CONTROLLOGIC CHECKOUT
Guiding Principles – Development toSupport all Applications
Slide 5
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
OPERATOR TRAINING SIMULATORS
IMMERSIVE FIELD OPERATORTRAINING SIMULATORS
IMMERSIVE FIELD OPERATORTRAINING SIMULATORS
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
DCS CONTROLLOGIC CHECKOUT
PLC / SIS / TMC LOGIC CHECKOUTPLC / SIS / TMC LOGIC CHECKOUT
Agenda
• Guiding Principles• DYNSIM 5.1 – A look back• Beyond DYNSIM 5.1 – A look forward
• Engineering Studies• Controls Checkout• Operator Training Simulators• Immersive Training Simulators• Training Services
Slide 6
• Guiding Principles• DYNSIM 5.1 – A look back• Beyond DYNSIM 5.1 – A look forward
• Engineering Studies• Controls Checkout• Operator Training Simulators• Immersive Training Simulators• Training Services
• Improved Overfill Robustness for Separator Model• Simulation Merge Tool• Partial Load Capability for large models (LE)• Point Monitor Updates for Model Tuning• Configurable Default Trends for Base Equipment
Library• Enhanced Search Tool• Additional Best Practice Documentation
DYNSIM 5.1 - Increased EngineeringProductivity (Released April 2013)
Slide 7
• Improved Overfill Robustness for Separator Model• Simulation Merge Tool• Partial Load Capability for large models (LE)• Point Monitor Updates for Model Tuning• Configurable Default Trends for Base Equipment
Library• Enhanced Search Tool• Additional Best Practice Documentation
• Copy/Paste enhancements• Multiple selection and Protect/Unprotect/Deletion of IC’s
from Summary Table• Prior display short cut key (alt+q)• Cycle through open flowsheets short cut key (ctrl+tab)• Double Click To Open Flowsheet• Snap single port connection to the center• Improved Transmitter & PID connections
DYNSIM 5.1 - GUI Enrichment forImproved Ergonomics & Ease of Use
Slide 8
• Copy/Paste enhancements• Multiple selection and Protect/Unprotect/Deletion of IC’s
from Summary Table• Prior display short cut key (alt+q)• Cycle through open flowsheets short cut key (ctrl+tab)• Double Click To Open Flowsheet• Snap single port connection to the center• Improved Transmitter & PID connections
• Instructor and Trainee Event Logger• Scenario Enhancements• Backtrack Replay enhancements• TPM Enhancements• Support for Java 7.0 and Win Server 2008• Coexistence of DYNSIM dot versions
DYNSIM 5.1 - Enhanced Instructor andTraining Capabilities & Other Items
Slide 9
• Instructor and Trainee Event Logger• Scenario Enhancements• Backtrack Replay enhancements• TPM Enhancements• Support for Java 7.0 and Win Server 2008• Coexistence of DYNSIM dot versions
Agenda
• Guiding Principles• DYNSIM 5.1 – A look back• Beyond DYNSIM 5.1 – A look forward
• Engineering Studies• Controls Checkout• Operator Training Simulators• Immersive Training Simulators• Training Services
Slide 10
• Guiding Principles• DYNSIM 5.1 – A look back• Beyond DYNSIM 5.1 – A look forward
• Engineering Studies• Controls Checkout• Operator Training Simulators• Immersive Training Simulators• Training Services
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
DESIGNDCS & PLC
CONFIGURATION STARTUP OPERATIONS
Beyond DYNSIM 5.1- Support for Engineering Applications
• New Compressor Control Algorithm(similar in form to 3rd party system)
• Inclusion of Holdup in Multi-Exchanger• Accelerate to Steady State Option• Three-way valve• Weir in Drum Model• Reboiler/Condensate Pot (Kettle
Reboiler)• Improvements in GUI/Ease of Use• Nitric Acid Database – first moves
toward electrolyte modelingSlide 11
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
• New Compressor Control Algorithm(similar in form to 3rd party system)
• Inclusion of Holdup in Multi-Exchanger• Accelerate to Steady State Option• Three-way valve• Weir in Drum Model• Reboiler/Condensate Pot (Kettle
Reboiler)• Improvements in GUI/Ease of Use• Nitric Acid Database – first moves
toward electrolyte modeling
DESIGNDCS & PLC
CONFIGURATION STARTUP OPERATIONS
Beyond DYNSIM 5.1- Support for Controls Checkout• SCP 270 to replace FSIM Plus – Sept 2013• Logic Validator 2.0• SCP 280 to support CP280 Processor• New engines to Hitachi, Hollysys and
Supercon DCS• MATLAB Engine Link• Generic PLC Emulator/Translator• Foxboro Evo Simulation 1.0• New InTouch Engine with simulation
support
DCS CONTROLLOGIC CHECKOUT
DCS CONTROLLOGIC CHECKOUT
Slide 12
• SCP 270 to replace FSIM Plus – Sept 2013• Logic Validator 2.0• SCP 280 to support CP280 Processor• New engines to Hitachi, Hollysys and
Supercon DCS• MATLAB Engine Link• Generic PLC Emulator/Translator• Foxboro Evo Simulation 1.0• New InTouch Engine with simulation
support
DCS CONTROLLOGIC CHECKOUT
PLC / SIS / TMC LOGIC CHECKOUTPLC / SIS / TMC LOGIC CHECKOUT
DESIGNDCS & PLC
CONFIGURATION STARTUP OPERATIONS
Beyond DYNSIM 5.1- Support for Operator Training Simulators
OPERATOR TRAINING SIMULATORSOPERATOR TRAINING SIMULATORS
• Eight Generic Simulators for RefiningOperations
• Four Generic Power Plant Simulators• User Productivity Improvements• Model Templates and Auto-naming rulebook• Flash Counter and Tiered VLWE Flash for
Speed• Improved Exception Handling and Flash
Diagnostics• Support for Global Parameters• Transmitter Alarm Limits
Slide 13
OPERATOR TRAINING SIMULATORS
• Eight Generic Simulators for RefiningOperations
• Four Generic Power Plant Simulators• User Productivity Improvements• Model Templates and Auto-naming rulebook• Flash Counter and Tiered VLWE Flash for
Speed• Improved Exception Handling and Flash
Diagnostics• Support for Global Parameters• Transmitter Alarm Limits
DESIGNDCS & PLC
CONFIGURATION STARTUP OPERATIONS
Beyond DYNSIM 5.1- Support for Immersive Training Simulators
• Dynamic maps for item location andplant orientation
• Item Target Finder• Ambient Occlusion• EYESIM APPs for the Instructor
Interface• Generic Crude Unit OTS & ITS
Slide 14
IMMERSIVE FIELD OPERATORTRAINING SIMULATORS
IMMERSIVE FIELD OPERATORTRAINING SIMULATORS
• Dynamic maps for item location andplant orientation
• Item Target Finder• Ambient Occlusion• EYESIM APPs for the Instructor
Interface• Generic Crude Unit OTS & ITS
DESIGNDCS & PLC
CONFIGURATION STARTUP OPERATIONS
Beyond DYNSIM 5.1- Training Services and Platforms
• Expansion of Training ServicesTeam to help our clients maximizethe training value of the OTS/ITS
• Integration of DYNSIM withLearning Management Systems –CBT and Certification
• Proof of Concept underway forSubscription Based OTS
Slide 15
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
• Expansion of Training ServicesTeam to help our clients maximizethe training value of the OTS/ITS
• Integration of DYNSIM withLearning Management Systems –CBT and Certification
• Proof of Concept underway forSubscription Based OTS
Thank You!
Slide 16
SUPPORTING INFO
Slide 17
Acceleration to Steady State• Reduce the drum holdup contents to
get faster composition and energydynamics
• Criteria in calculating scaling factorto reduce holdup contents:
• With reduced contents, residence timeof 10 times of time step should bemaintained
• It shouldn’t enter a condition where holdupprotection would be applied
• Metal mass is reduced by same factor forhandling external heat transfer
Slide 18
• Reduce the drum holdup contents toget faster composition and energydynamics
• Criteria in calculating scaling factorto reduce holdup contents:
• With reduced contents, residence timeof 10 times of time step should bemaintained
• It shouldn’t enter a condition where holdupprotection would be applied
• Metal mass is reduced by same factor forhandling external heat transfer
Templates – Productivity Enhancement• Productivity enhancement. Templates, in conjunction with
auto-naming rulebook, will provide productivityimprovements.
• Select a group of objects and save as template
Slide 19
• Productivity enhancement. Templates, in conjunction withauto-naming rulebook, will provide productivityimprovements.
• Select a group of objects and save as template
Multiple objects demo
Stream Send/Receive Enhancements• Split model into multiple flowsheets / engines
• Initially use Source as boundary
• Boundary Mode option is available in Stream Send and Stream Receiveobjects.
• If the STREAMSEND/RECEIVE is in boundary mode it will take its propertiesfrom the boundary specified (composition, temperature, pressure, flow, etc.),and if not, it will take its properties from its pair
• Enables engineers to break the network without breaking SS-SR pair.
Slide 20
• Split model into multiple flowsheets / engines
• Initially use Source as boundary
• Boundary Mode option is available in Stream Send and Stream Receiveobjects.
• If the STREAMSEND/RECEIVE is in boundary mode it will take its propertiesfrom the boundary specified (composition, temperature, pressure, flow, etc.),and if not, it will take its properties from its pair
• Enables engineers to break the network without breaking SS-SR pair.
Metals & Mining Model Development UpdateModels
ConveyorPrimary CrusherBall MillScreenVibrating screenFluid Bed Roaster & CoolerHydrocycloneFloatation cellFloatation columnAir CycloneMixer, Splitter, Hopper Bin, HeaderAG Mill & SAG MillFlash furnaceSmelting FurnaceAcid Plant ReactorCrusherM3 Stream Send/ReceiveM3 Drum
Particle Size Distribution Sub Totals & PlotUAMs now being converted into DYNSIM Library
Slide 21
ModelsConveyorPrimary CrusherBall MillScreenVibrating screenFluid Bed Roaster & CoolerHydrocycloneFloatation cellFloatation columnAir CycloneMixer, Splitter, Hopper Bin, HeaderAG Mill & SAG MillFlash furnaceSmelting FurnaceAcid Plant ReactorCrusherM3 Stream Send/ReceiveM3 Drum
Particle Size Distribution Sub Totals & PlotUAMs now being converted into DYNSIM Library
Generic Operator Training Simulators• Off-The-Shelf Operator Training
Simulators of common processes and unitoperations
• CDU/VDU, FCC, Hydrocracker, NHT/CCR,Hydrogen plant (2 designs), DHDS,ARU/SRU/SWS
• Coal fired drum boiler, Natural gas combinedcycle and Super-critical Once through powerplant OTS
• Crude Unit OTS and ITS, IGCC OTS and ITS
Slide 22
• Off-The-Shelf Operator TrainingSimulators of common processes and unitoperations
• CDU/VDU, FCC, Hydrocracker, NHT/CCR,Hydrogen plant (2 designs), DHDS,ARU/SRU/SWS
• Coal fired drum boiler, Natural gas combinedcycle and Super-critical Once through powerplant OTS
• Crude Unit OTS and ITS, IGCC OTS and ITS
• Product Documentation
• Instructor guide with exercises, PFD and model overview, powerplant generic OTS includes training
Generic OTS Model ProgramGeneric OTS Model Program
•CDU/VDU, FCC, Hydrocracker, NHT/CCR, Hydrogenplant (2 designs), DHDS, ARU/SRU/SWS
•Coal fired drum boiler, Natural gas combined cycleand Super-critical Once through power plant OTS
•Crude Unit OTS and ITS, IGCC OTS and ITS• Product Documentation
•Instructor guide with exercises, PFD and modeloverview, power plant generic OTS includes trainingmaterial
*ARC Global Market Research 2012 – Analysis and Forecast till 2017
Slide 23
•CDU/VDU, FCC, Hydrocracker, NHT/CCR, Hydrogenplant (2 designs), DHDS, ARU/SRU/SWS
•Coal fired drum boiler, Natural gas combined cycleand Super-critical Once through power plant OTS
•Crude Unit OTS and ITS, IGCC OTS and ITS• Product Documentation
•Instructor guide with exercises, PFD and modeloverview, power plant generic OTS includes trainingmaterial
*ARC Global Market Research 2012 – Analysis and Forecast till 2017
Training as a Service -The Right Tools, Knowledge and Experience
Understand Client’s TrainingRequirements
Understand Trainee Profile andCourse Requirements
Evaluate Different TrainingPlatforms and Customize
Training Program
Slide 24
Evaluate Different TrainingPlatforms and Customize
Training Program
Define Partnership
Build, Deliver and Sustain