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TTechnology and equipment for echnology and equipment for alloying and structuring of alloying and structuring of materials on the surface materials on the surface

of metal partsof metal partsKey staff of project: Project manager– Vasilik Nikolay, Ph.D. N.N. Semenov’s Institute of chemical physics RAS, Moscow.Research manager – Tyurin Yuriy, Ph.D Production manager - Kolisnichenko Oleg, Ph.D. E.O.Paton Electric Welding Institute NASU, Kiev. Researcher- Kovaleva Marina, Ph.D. Joint Research Centre “Diagnostics of structure and properties of nanomaterials”, Belgorod.

Registration № 14249, from 06.11.2012

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1 Metal and nonmetal ion implantation (W, Mo, Ti, Cr, N, C …)

2 Thin layer deposition (WC/C, -C:H, TiN and so)

3 Thin layer metal and nonmetal ion implantation.

4 Surface hardening (with laser beam, plasma …)

5 Chemical and thermal treatment (N, C, B, Cr…)

6 Magnetic steel treatment (pulse)

7 Pulse-plasma treatment (complex treatment 1-6)

The technology for local hardening of the working surfaces of tools and machine parts and forming the layers of new nanocrystalline materials. The technology is based on the idea of cyclic heating\cooling of local surface regions in a conducting medium of alloying elements, and simultaneous electromagnetic treatment of these regions..

Pulse-plasma treatment (PPT)

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Proposed technology allows to increase the service life of tools and machine parts in 2-6 times. 2-6 times.

y.n.tyurin@rambler.ru

Solution and advantages

• Our technology allows to increase service life (2-6 times) of the tools (machine parts) and/or to make them from cheaper steels.

• Formation of nanostructures in surface layer with alloying and thin layer deposition.

• The technology can be applied to treat tools (machine parts) made of different steels, titanium alloys and other metals.

• Our technology operates without using of vacuum.

• The product surface layer is heated in a short time.

Equipment for local hardening of working surfaces of tools and machine parts

201620152014

500.000

1.000.000

Potential customers: metallurgy, machine building, woodworking, agricultural, aircraft industry etc. PPT technology is intended for hardening: working surfaces of tools for processing metals, wood etc. as well as parts of machines, engines, compressors, hydraulic drives, fluid flow mechanics, aircraft, motor vehicles, etc.

Market Opportunity / Financial Plan

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Part name, tooling

material

Productivity, tool/hour

Effectiveness, in time

Tool cost, $

Payback period, hour

Forming roll, WC+15%Co

6 2 3000 10

Milling cutter (gear cutting)

10 2 1000 20

Broaching cutter, P6M5

4 3 500 50

Cutting knife, 9XC

6 5 100 80

3 year return for investment =$2.200,000/500,000x100 = 230%!

Investment of capital = 500.000$

Net profit (3 year) = 2.200.000$

Production costs

Engineering setup and training

Purchase of standard equipment

Preparation of workroom

y.n.tyurin@rambler.ru

Aim: To get profit by sailing Plasma technology and equipment.We need: Service department for pulsed-plasma processing for advertising and small-batch treatment. •To certify and to patent the offered plasma-detonation facility.•To organize the manufacture of nonstandard equipment.•To organize advertising and marketing.•To train of leading specialists of enterprises and firms.Financial goals: Return of investments in 2014-2015 .

Project Summary

Technological Advantages

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We have several Patents in the field of pulse - plasma technology and equipment. Today we have introduced the pulse - plasma technology and equipment to the private enterprises of Ukraine, Russia, Korea, China, Turkey and Byelorussia. The Project participants have laboratory models of the units for investigation of the technology.

Versatility.Does not require surface preparation.Technological equipment is reliable, adjustable and cheaper than the laser one in 3 – 4 times. The technologies are realized in air, in the medium of alloying elements. Workpiece is not heated during processing.It is possible to treat workpieces without dimensional and weight limitations.

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Yours faithfully

Ph: (+38-044) 205 25 14 Fax: (+38-044) 205 20 34 Mob: +38 0663036196 y.n.tyurin@rambler.ru y.n.tyurin@mail.ru Skype: yuriy.tyurin