PP – Master Data-sap pp

8/13/2019 PP Master Data-sap pp

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PP-Master Data

The material master contains information on the

materials that a company constructs, procures,

manufactures, stores, and sells.

The information is stored in a database that is a central

source of data on materials.

The material master record integrates data from different

areas of a company.

Material Master


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For the company, the material master record represents

the central source for data on materials.

The material master is used by various SAP logistics

applications.

The material can be a finished product (product or article),

a semi-finished product(subassembly), or a raw material

(purchased part).


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Bill of Material

A bill of material (BOM) is a complete, formally structuredlist of the components that make up a product orassembly.

The list contains a description and object number for each

component, together with the quantity and unit ofmeasure.

BOM items indicate individual parts and assemblies, whichare identified by their material numbers.

Bills of material can exist at the plant and/or client level.The header and components all contain validity dates thatcan be affected using Engineering Change Management.


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Work Centers A work center is a location that defines when and where

production resources are required according to orderrequirements.

Work centers can be defined as individual or multiple

machines, people, tools, and so on. Example

Work Center Category Example

-Individual work center Automatic lathe 17- Work center group Lathe shop

- Production line Line 9

- Individual person John Doe

- Group Group 12

Work centers are used in routings (routings, standard

networks, inspection plans, maintenance task lists, and

rough-cut planning profiles) and in orders.


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Task Lists and Routings

A routing defines operations and the sequence in whichthey are carried out.

Routing can include the following:

- The standard values (times) for activities such as setup

and processing.

- Work centers where the operations are performed

- The material components assigned to the operations

- Any production resources / tools necessary to perform

the operation

- Inspection characteristics for operations where

inspections are carried out

- Instructions of what to do at each operation


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Routings: Overview


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SOP

Sales & Operations Planning (SOP) is a flexible forecastingand planning tool with which sales, production, and othersupply chain targets can be set on the basis of historical,existing, and estimated future data.

Rough-cut planning can also be carried out to determinethe amounts of the capacities and other resources requiredto meet these targets.

Use SOP to streamline and consolidate your companyssales and production operations.

SOP is particularly suitable for long- and medium-termplanning.


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The S&OP process is typically made up of a minimum of

three steps:

1. Sales Plan 2. Production Plan

3. Rough Cut Capacity Planning


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The sales plan is typically generated using historical

consumption (sales) data then applied to a statistical

model in order to generate a forecast..

The process it self is rough in nature due to the fact thedemand is typically created at aggregate levels than

what is typically executed. This means that the sales

plan may be created at the regional, division, or product

group level. In addition it is often developed in weekly ormonthly buckets of time, compared to the operations

team that will plan at material and daily level.


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Production Planning

Production planning is used for planning production,

external procurement or stock transfer on the basis of

existing requirements in the plant (depending on the

procurement type).

The requirements are fulfilled by the creation of

planned orders (for planning in-house production) and

purchase requisitions or scheduling agreement schedule

lines (for planning external procurement).


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