Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2...
Transcript of Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2...
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Jon HuntToyota GB
Powering the Future with H2
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Mirai
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means “Future” in Japanese
The world’s first mass produced dedicated hydrogen vehicle.
Launched in Japan January 2015 & selected markets October 2105
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Pioneering Technology - Hybrid to Hydrogen > 20 yr modular development
Using hybrid technology for Plug-In, EV and Fuel Cell
HYBRID PLUG-IN HYBRID
Engine
Motor
Battery
Fuel Tank
ELECTRIC
Motor
Battery
FUEL CELL
Motor
Battery
H2
Tank
FC Stack
Engine
Motor
Battery
Fuel Tank
Full electric power train10 million sold
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Similar to our hybrid layout
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Developing Hydrogen FCV for 20 years
1996 1999 2002 2005 2011 201520092001
FCV-R Fuel Mirai
precursor
FCHV Toyota-made tanks, 1st
FCV homologated
FCHV-4 Fuel Hydrogen stored in high-pressure tanks
FCEV Fuel H2 Stored in adsorbing
alloy
MiraiRevolutionary
Titanium stack, 3.1 kW/L world record
FCHV-adv Fuel New stack,
stainless steel cells
FCHV-5 Fuel Hydrogen generated
on-board by reforming on gasoline
FCHV-3 Fuel Hydrogen
(adsorbing alloy)
1992
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Toyota Fuel Cell Stack
Volume
-43%Weight
-48%Power
+26%
2008 MODEL FUEL STACK MIRAI FUEL STACK
1.4 kW/L(Maximum output: 90 kW/volume: 64L; weight: 108kg)
200 cells x dual-line stacking = 400 cells
Constant pressure fastening
Spring
3.1 kW/L(Maximum output: 115 kW / volume: 37L; weight: 56kg)
Single-line stacking370 cells
Constant pressure fastening
2.2 times better volume power density
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Fuel Tanks : 90 Years of Toyota know-how
TOYODA weaving
machine 1926
TOYOTA H2 tank weaving machine 2015
290 PATENTS!
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State of the art H2 tank technology
Cylindrical section
Boundary section
Dome section
Boss
Plastic liner
Carbon fiber-reinforced plastic layer
Glass fiber-reinforced plastic layer
-40% weight2 carbon fibre tanks
(87kg inc fixings)
700 bar
5kg H2
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Ensuring safety on board
Toyota FC stack
Steel frame and fibre-reinforced plastic used in aircraft protect the FC Stack when driving on uneven roads.
Hydrogen sensors
Provide warnings and can shut off tank main stop valves.
High pressure Hydrogen tank
Made from reinforced carbon of the highest quality to prevent leaking of Hydrogen.
Impact safety structure
Protects the FC Stack and Hydrogen tanks in the event of an accident.
Hydrogen related parts
Located outside the cabin.
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Tank designers and inspectors run harsh tests in laboratories
Burst test
Cycling tests
Bonfire tests
Cold weather test
Crush test @150 tons force (Powertech)
Impact test (CEA/France hypactor.eu)
Gunfire test (tested@Powertech)
H2 tank tests are extremely severe
Armour-piercing 7mm test according to UN Technical Regulation
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Fuel Cell System
• FC no fixed life, last longer than the life of the car
• At mass production cheaper than ICE
• No moving parts = no wear
• Little to go wrong
• Virtually no maintenance
• Fuel tank replacement at 20 years
• Changes traditional RV model
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4-seater Executive car
<4.9mVehicle length
361lLuggage capacity
91cmCouple
distance
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Delivering an Eco Car as easy as a conventional car
0 emission
except waterrange
300m*3-5min refuel
£ same aspetrol
*average : 342 range according to NEDC
154hp
9.6s
0-62mph
111mph
top speed
335Nm
torque
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Advanced interior design
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One grade => comprehensive executive specification
High Specification
• Pre crash system
• Adaptive cruise control
• Blind spot monitor
• Rear view camera
• Rear parking sensor
• Electrochromatic rear view mirror
• Dual zone automatic air conditioning
• Rain sensing wiper
• Smart entry and start system
• Leather heated steering wheel
• Synthetic leather upholstery
• Front and rear heated seats
• Power lumbar support driver and pass
• JBL 11 speaker premium audio
• Touch 2 with Go plus navigation
• Wireless smartphone charging
• Bi-LED headlamps
• 17’’ Alloy wheels
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• £66,000 OTR eligible for OLEV grant £4,500
• £750 a month contract hire inc. fuel & maintenance
• Global Limited supply – only to infrastructure location
• Focus on businesses and influencers
• Over 2,000 sold world wide
Vehicle Sales
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28 registered in the UK
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H2 applications growing
Toyota Fuel Cell Forklift- first deliveries 2017- 8 hour operation 3 minute refuel
Toyota Fuel Cell Bus - first deliveries 2017- 100 Toyota buses for Tokyo Olympics 2020
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Why H2?
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Toyota- ~ 10m vehicles per year
6th Environmental Plan
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Hydrogen – an enabler
• Emission free , non toxic• Only produces water when used
• Infinite supply - inexhaustible
• Highest specific energy • 3 x diesel fuel
• 130 x lithium ion ( 1Kg H2 equivalent to 130Kg Li)
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Hydrogen– an enabler
• Locally made & stored • On site generation- no transport required
• Local renewable e.g. wind/ solar/ hydro
• Grid balancing
• Easily shipped if needed• Can be piped / used in gas grid
Renewable Energy Store
H2
Hydrogen Element (H)
Molecular Hydrogen (H2)
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AIR QUALITY
CLIMATE CHANGE
ENERGY SECURITY
ENERGY EFFICIENCY
Global Challenges
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Renewables & CO2 Free HydrogenENERGY PRODUCTION
Geothermal
Wind powerSolar power
Biomass Byproduct hydrogenBiomass
ElectrolyticCO2-free hydrogen
Micro hydropower
MANUFACTURING
Battery use
Stationary FC
Manufacturing
Rapid charging system
PHV EV FCV FC busFC forklift
EV station
Emergencypower
TRANSPORT & HOME
Hydrogen station
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Combustion era goes up
in smoke May 11 2016
Automotive Powertrains Must Change
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Limitations On Grid Capacity
Too much renewable – no storage possible
Curtailment charges – supply exceeds demand/ capacity
Not enough power available when needed
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New Demands On Grid
• Not enough grid capacity to meet population demand
• Mass market BEV adoption will create more grid issues
• 1 rapid charger requires standby power capacity of 5 households
• Smart grid cannot solve alone
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High-capacity external power supply system – (not Europe yet)
DC power supplyDirect to Household or device - lighting, televisions, air-conditioning, any electrical products use during a power outage or integrated power.
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Public authorities / governments
Collaboration to Create H2 society
Energy and infrastructure
providers Customers
Vehicle manufacturers
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UK & European Projects
1.4 bn Euro of H2
investments
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World-wide Hydrogen development
Areas of main current
infrastructure development
Areas of planned for future
development
In operation Planned
Not in operation
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HYDROGEN COUNCIL Jan 2107:-Global Energy Commitment
- Thirteen leading energy, transport and industry companies with
objective to foster the energy transition
-10bn dollars to invest over 5 yrs
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ItemNumber of patents
to be freeFree use period
FC stack
High-pressure hydrogen tanks
FC system control
Hydrogen station
Approx. 1,970
Approx. 290
Approx. 3,350
Approx. 70
Until the end
of 2020
No expiration
Toyota share all 5,860 patents for freeto accelerate the spread of FCV
Collaboration- Patent sharing
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Mobility roadmap
Evs: Short-range HVs & PHVs: General use FCVs: Medium- to long-range
Veh
icle
siz
e
Travel distance
Electricity Gasoline, diesel, biofuels, CNG, synthetic fuels, etc.
Hydrogen
EVs
HVs/PHVsFCVs
FCVPassenger
vehicles
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Toyota FCV sales plan in 2020
Toyota production ambition
more than 30,000 FCV /year around 2020
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Thank You [email protected]