Powerful, Heavy Duty Turning Center - Doosan Machinetools 480, 480… · The large 12 and 10...
Transcript of Powerful, Heavy Duty Turning Center - Doosan Machinetools 480, 480… · The large 12 and 10...
02
PUMA 480 series mainly focus its capacity on heavy duty cutting,
wide range of cutting coverage along with rapid positioning and
fast bi-directional turret-indexing.
Massive yet responsive turning centers without compromise. The most powerful machines in their class.
03
04
Main Spindle
Main Spindle Drive
Isolated Gear Box (DI Gear Box)
Main spindle power-torque diagram
The 45kW (60.3Hp) spindle motor provides power for heavy stock removal, greatly
reducing the number of roughing passes required. The reliable digital AC spindle
motor provides fast acceleration and is maintenance free. The preloaded spindle
bearings are specifically calibrated to maintain the perfect balance of rigidity and
speed. The geared headstock ensures optimal power throughout a wide speed range.
Power is delivered to the spindle through a two speed gearbox allowing high spindle
speeds as well as powerful low end torque. The gearbox and spindle motor are isolated
from the spindle, eliminating transfer of heat and vibration.
PUMA 480[L/XL], PUMA 480D[LD/XLD]
PUMA 480[L/XL] PUMA 480D[LD/XLD]
Max. spindle speed 1500 r/min 1000 r/min
Bar working dia. 165.5 mm (6.5 inch) 275 mm (10.8 inch)*
Motor (30 min) 45 kW (60.3 Hp)
* : Maximum bar working diameter of PUMA 480D [LD/XLD] varies by the size of the chuck.
Heavy cutting enabled with 2-step Baruffaldi Gearbox (standard), which is equipped with
double bearings at the pulley shaft to enhance durability. The high precision BF Gearbox
reduces noise at high speed. The gearbox and motor are separated from the spindle to
isolate vibration, further enhancing working accuracy.
BF Gear Box
PUMA 480M[LM/XLM]
PUMA 480[L/XL], PUMA 480D[LD/XLD]
PUMA 480 [L/XL] (37/45 KW) PUMA 480M [LM / XLM] (37/45 KW) PUMA 480D [LD/XLD] (37/45 KW)
Spindle speed (r/min)
106 278 416
378 987 1500
1010 100 1000
10
45 kW (60.3 Hp) S3 60%4038 N.m (2980.0 ft-lb) S3 60%3320 N.m (2450.2 ft-lb) S1 Cont. 37 kW (49.6 Hp) S1 Cont.
45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.
1500
1135 N.m (837.6 ft-lb) S3 60%
100
1000 934 N.m (689.3 ft-lb) S1 Cont.
Spindle speed (r/min)
10
758379145
581 1500
10
11000100
2218.5
10
1000
100
2957 N.m (2182.3ft-lb) S3 60%2431 N.m (1794.1 ft-lb) S1 Cont.
739 N.m (545.4 ft-lb) S3 60%608 N.m (448.7 ft-lb) S1 Cont.
Spindle speed (r/min)
1010
251 377
342 893
96
1000
100 10001
10
3542
33.528
1000
100
3670 N.m (2708.5 ft-lb) S1 Cont.4463 N.m (3293.7 ft-lb) S3 60%
1255 N.m (926.2 ft-lb) S3 60%1032 N.m (761.6 ft-lb) S1 Cont.
Torque : N·m (ft-lb) Power : kW (Hp) Torque : N·m (ft-lb) Power : kW (Hp) Torque : N·m (ft-lb) Power : kW (Hp)
45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.
45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.
45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.
45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.
1
2733
(49.6/60.3 Hp) (49.6/60.3 Hp) (49.6/60.3 Hp)
05
BMT Milling Turret
Preci-Flex Ready Rotary Tools
Collet application
Preci-flex adapterapplication
Preci-Flex ready rotary tool holders are available on the milling
versions. Preci-Flex is a tooling system utilizes the existing ER
collet taper in the rotary holders. The spindle face is precision
ground relative to the taper and there are four drilled and
tapped holders in this face. The Preci- Flex adapters locate on
both the taper and the spindle face for maximum rigidity.
The large 12 station heavy duty turret features a large Curvic coupling
diameter. This heavy duty design provides unsurpassed rigidity for heavy
stock removal, fine surface finishes, and extended tool life. Indexing
repeatability is ±0.0055 degrees. Turret indexing is non-stop bi-directional.
An extremely reliable high-torque hydraulic motor provides for quick turret
indexing. 32mm (1.3 inch) square tool holders are mounted directly to the
turret. The boring bar capacity is 60mm (2.4 inch). The turret features a
flexible design, allowing for left or right handed, ID or OD tool placement.
Angular milling head
Straight milling head
Index time (1-station swivel)
0.25 SNo. of tool station
10 ea PUMA 480[L/XL], PUMA 480D[LD/XLD]
12 ea PUMA 480M [LM/ XLM]
Turret
Fast Turret Indexing
The large 12 and 10 station heavy duty turret features a large diameter Curvic coupling
and hydraulic clamp force. The heavy duty design provides unsurpassed rigidity for
heavy stock removal, fine surface finishes, long boring bar overhang ratios, and
extended tool life. Turret rotation, deceleration and clamp are all controlled by a
reliable high torque-hydraulic index motor. Unclamp and rotation are virtually
simultaneous. Turret indexing is non-stop bi-directional, with a 0.25 second next
station index time. Turning tools are securely attached to the turret by wedge clamps.
06
Bed and Way Construction
Doosan Infracore precision machine tools are internationally known for their durability, rigidity and high accuracy. Only well proven and time tested manufacturing techniques can produce machines of this quality.
The PUMA 480 series is a true 45 degree slant bed design. The bed is a one piece casting with both the saddle and tailstock guideways
in the same plane to eliminate thermal distortion. The heavily ribbed torque tube design prevents twisting and deformation. Fine grain
Meehanite processed cast iron is used because of its excellent dampening characteristics. This ensures high rigidity with no
deformation during heavy cutting. The slant angle allows for easy loading, changing and inspection of tools. All guideways are wide
wrap-around rectangular type for un-surpassed long-term rigidity and accuracy. The guideways are widely spaced to ensure stability and
fully protected. Each guide-way is induction hardened and precision ground. A fluroplastic resin, Rulon® 142, is bonded to the mating
way surfaces, for its wear and friction characteristics and then hand scraped for a perfect fit and center height. Optional long bed
enables extra-long shaft machining.
PUMA 480
Scraping of Slideway Outstanding rigidity for high feedrates
Rapid TraverseX-axis
16 m/min (629.9 ipm)
Z-axis
20 m/min (787.4 ipm) (PUMA 480/M/D)
18 m/min (708.7 ipm) (PUMA 480L/LM/LD)
10 m/min (393.7 ipm) (PUMA 480XL/XLM/XLD)
07
Safety Design for Human
Axis Drive Construction and Tail Stock
The operator safety can be enhanced
through the front door with its shock
absorbing laminated glass and double
panel construction. The windows
without grating also provide a clear view
of the machine inside.
Double-Paneled Safety Window
esin
Tempered glass Metal plate
Out sidePolycarbonate
NBR
The operator control panel is mounted on an adjustable pendant for easy viewing and
accessibility during set-up and operation. The layout and location of the panel is ergonomically
designed to be efficient and convenient for the operator. Comprehensive alarm diag-nostics are
provided for the machine, control and programming errors.
Operator's Panel
Both the X and Z axes features a double pretensioned ball screw, supported on each end by precision
class P4 angular contact thrust bearings. Both axes are driven by large diameter, high precision ball screws.
Each ball screw has been carefully selected to achieve a combination of high accuracy, high rapid traverse rates
and high feed thrust. All ball screws are fully supported on both ends.
Double Pretensioned Ball Screw
Each axis is powered by a maintenance free digital AC servo motor. These high torque drive
motors are connected to the ball screws without intermediate gears for quiet and responsive
slide movement with virtually no backlash.
Axis Drives
The programmable tailstock body is mounted on the same guideway surface as the headstock.
The heavy casting, large 120mm (4.7 inch) diameter quill, and precision Morse Taper #6 live
center provide outstanding rigidity. The 120mm (4.7 inch) quill stroke is activated by either the
program or foot switch. Auto lubrication is provided to the quill and guideways.
Programmable Tailstock
08
Eco-Friendly Design
Equipment
No Coolant LeakageCollection of Waste Lubrication Oil
Less waste lubrication oil extends the life time of the coolant water and cut down the grime and offensive smell of the machine inside.
Rigorously designed, manufactured and tested machine covers do not permit coolant leakage in any condition. The factory always keeps our environment clean.
Electric Torque Limiters Coolant System
Long Boring Bar Holder
Each axis ball screw is protected by electric torque limiters to minimize damage in the event of a crash. Upon impact, the limiter immediately stops the machine.
The high pressure flushes chips out of drilled holes, reduces the need for peck drill cycles, meets the requirements of most insert drill manufactures and significantly increases tool life.
Hydraulic Power Unit Oil Skimmer
The Oil Skimmer in the cutting fluid tank removes waste fluid to extend the lifecycle of the cutting fluid and improves productivity.
The temperature of the hydraulic oil is regulated by a cooling system.
Metered Way Lubrication Tool Pre-Setter
The automatic tool setter reduces set-up time by minimizing the need for skim cuts, measurements and entering tool offsets. The tool setting arm is moved by an electric motor and can be controlled through the program.
Automatic lubrication is provided to all guideways, ball screws and the tailstock quill. A maintenance free piston distributor delivers a precise quantity of oil to each lubrication point. The 1.8 L (0.5 gallon) reservoir lasts up to 80 hours. A low level alarm prevents the machine from restarting without lubricant.
09
O.D Tool Holder(□32)
Milling Collets ER 40
Ø4 ~ Ø20,Ø22,Ø25(19 Pieces)
Weldon Adapter(ID 25)
Collet Adapter
Milling ArborAdapter
Boring Bar SleevesØ12(0.5)-H80 Ø32(1.3)-H80Ø16(0.6)-H80 Ø40(1.6)-H80Ø20(0.8)-H80 Ø50(2.0)-H80Ø25(1.0)-H80 Ø60(2.4)-H80
Drill SocketsMT#3-H80MT#4-H80MT#5-H80
U-Drill Cap
I.D Tool Holder(H80)
U-Drill Cap
I.D Tool Holder(H60)
12st Turret(BMT 75P)
Face Tool Holder
ExtendedO.D Tool Holder
O.D Tool Clamper
10st Turret U-Drill
Drill
Boring Bar
Ø80 Boring Bar
Plug
AngularMilling Unit
StraightMilling Unit
Boring Bar Sleeves
Ø25(1.0)-H60 Ø50(2.0)-H60
Ø16(0.6)-H60 Ø32(1.3)-H60Ø20(0.8)-H60 Ø40(1.6)-H60
Drill Sockets
MT #4-H60MT #5-H60
MT #2-H60MT #3-H60
Boring Bar
Ø60 Boring Bar
Drill
U-Drill
Ø60
Face Tool Holder
Extender O.DTool Holder
O.D Tool Holder
O.D Tool(□25)
Tooling System
Unit : mm (inch)PUMA 480[L/XL], PUMA 480D[LD/XLD]
PUMA 480M/LM/XLM
10
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
(14.
3)X-
Axis
Trav
el : 3
62 (1
4.3)
X-Ax
is Tr
avel
: 362
(14.
3)
X-Ax
is Tr
avel
: 362
(14.
3)
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)54
(2.1)
5 (0
.2)
20 (0
.8)
40 (1
.6)
20 (0
.8)
40 (1
.6)
20 (0
.8)
20 (0
.8)40
(1.6
)20
(0.8
)
20 (0
.8)
20 (0
.8)
20 (0
.8)
40 (1
.6)
37 (1
.5)
37 (1
.5)
325
(12.
8)
325
(12.
8)32
5 (1
2.8)
100(3.9)
157 (6.2)
157 (6.2)
150 (5.9)
7 (0.3)74 (2.9) 98 (3.9)
530
(20.
9)53
0 (2
0.9)
530
(20.
9)
530
(20.
9)
257 (10.1)
257 (10.1) 257 (10.1) 257 (10.1)
257 (10.1) 257 (10.1)
102 (4.0)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
(3.7)(1.0)(4.4)9525113
10 (0
.4)
10 (0
.4)
92 (3.6)85 (3.3)
7 (0.3)
530
(20.
9)
530
(20.
9)
174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
19.5 (0.8)6075
(3.0)(2.4)
40 (1
.6)
80 (3
.1)
27 (1.1
)33
5 (1
3.2)
335
(13.
2)
199.5 (7.9)142 (5.6)
74 (2.9) 171.5 (6.8)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
53
90 (3.5
)
57 (2
.2)
305
(12.
0)
100(3.9)(2.1)
151 (5.9)
6 (0.2)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
X-Ax
is Tr
avel
: 362
72 (2.8)95 (3.7)50 (2.0)
110
(4.3
)37
(1.5
)
142 (5.6)108 (4.3)
34 (1.3)74 (2.9) 80 (3.1)
74 (2.9)57 (2.2)
174 (6.9)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
107.5 (4.2)95 (3.7)40 (1.6)
100
(3.9
)60
(2.4
)
7 (0
.3)
142 (5.6)72.5 (2.9)
69.5 (2.7)74 (2.9)44.5 (1.8)
70 (2.8)
74 (2.9) 99 (3.9)103 (4.1)70 (2.8)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
(14.
3)X-
Axis
Trav
el : 3
62 (1
4.3)
X-Ax
is Tr
avel
: 362
(14.
3)
X-Ax
is Tr
avel
: 362
(14.
3)
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)54
(2.1)
5 (0
.2)
20 (0
.8)
40 (1
.6)
20 (0
.8)
40 (1
.6)
20 (0
.8)
20 (0
.8)40
(1.6
)20
(0.8
)
20 (0
.8)
20 (0
.8)
20 (0
.8)
40 (1
.6)
37 (1
.5)
37 (1
.5)
325
(12.
8)
325
(12.
8)32
5 (1
2.8)
100(3.9)
157 (6.2)
157 (6.2)
150 (5.9)
7 (0.3)74 (2.9) 98 (3.9)
530
(20.
9)53
0 (2
0.9)
530
(20.
9)
530
(20.
9)
257 (10.1)
257 (10.1) 257 (10.1) 257 (10.1)
257 (10.1) 257 (10.1)
102 (4.0)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
(3.7)(1.0)(4.4)9525113
10 (0
.4)
10 (0
.4)
92 (3.6)85 (3.3)
7 (0.3)
530
(20.
9)
530
(20.
9)
174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
19.5 (0.8)6075
(3.0)(2.4)
40 (1
.6)
80 (3
.1)
27 (1.1
)33
5 (1
3.2)
335
(13.
2)
199.5 (7.9)142 (5.6)
74 (2.9) 171.5 (6.8)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
53
90 (3.5
)
57 (2
.2)
305
(12.
0)
100(3.9)(2.1)
151 (5.9)
6 (0.2)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
X-Ax
is Tr
avel
: 362
72 (2.8)95 (3.7)50 (2.0)
110
(4.3
)37
(1.5
)
142 (5.6)108 (4.3)
34 (1.3)74 (2.9) 80 (3.1)
74 (2.9)57 (2.2)
174 (6.9)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
107.5 (4.2)95 (3.7)40 (1.6)
100
(3.9
)60
(2.4
)
7 (0
.3)
142 (5.6)72.5 (2.9)
69.5 (2.7)74 (2.9)44.5 (1.8)
70 (2.8)
74 (2.9) 99 (3.9)103 (4.1)70 (2.8)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
(14.
3)X-
Axis
Trav
el : 3
62 (1
4.3)
X-Ax
is Tr
avel
: 362
(14.
3)
X-Ax
is Tr
avel
: 362
(14.
3)
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)54
(2.1)
5 (0
.2)
20 (0
.8)
40 (1
.6)
20 (0
.8)
40 (1
.6)
20 (0
.8)
20 (0
.8)40
(1.6
)20
(0.8
)
20 (0
.8)
20 (0
.8)
20 (0
.8)
40 (1
.6)
37 (1
.5)
37 (1
.5)
325
(12.
8)
325
(12.
8)32
5 (1
2.8)
100(3.9)
157 (6.2)
157 (6.2)
150 (5.9)
7 (0.3)74 (2.9) 98 (3.9)
530
(20.
9)53
0 (2
0.9)
530
(20.
9)
530
(20.
9)
257 (10.1)
257 (10.1) 257 (10.1) 257 (10.1)
257 (10.1) 257 (10.1)
102 (4.0)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
(3.7)(1.0)(4.4)9525113
10 (0
.4)
10 (0
.4)
92 (3.6)85 (3.3)
7 (0.3)
530
(20.
9)
530
(20.
9)
174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
19.5 (0.8)6075
(3.0)(2.4)
40 (1
.6)
80 (3
.1)
27 (1.1
)33
5 (1
3.2)
335
(13.
2)
199.5 (7.9)142 (5.6)
74 (2.9) 171.5 (6.8)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
53
90 (3.5
)
57 (2
.2)
305
(12.
0)
100(3.9)(2.1)
151 (5.9)
6 (0.2)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
X-Ax
is Tr
avel
: 362
72 (2.8)95 (3.7)50 (2.0)
110
(4.3
)37
(1.5
)
142 (5.6)108 (4.3)
34 (1.3)74 (2.9) 80 (3.1)
74 (2.9)57 (2.2)
174 (6.9)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
107.5 (4.2)95 (3.7)40 (1.6)
100
(3.9
)60
(2.4
)
7 (0
.3)
142 (5.6)72.5 (2.9)
69.5 (2.7)74 (2.9)44.5 (1.8)
70 (2.8)
74 (2.9) 99 (3.9)103 (4.1)70 (2.8)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
(14.
3)X-
Axis
Trav
el : 3
62 (1
4.3)
X-Ax
is Tr
avel
: 362
(14.
3)
X-Ax
is Tr
avel
: 362
(14.
3)
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)
Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)54
(2.1)
5 (0
.2)
20 (0
.8)
40 (1
.6)
20 (0
.8)
40 (1
.6)
20 (0
.8)
20 (0
.8)40
(1.6
)20
(0.8
)
20 (0
.8)
20 (0
.8)
20 (0
.8)
40 (1
.6)
37 (1
.5)
37 (1
.5)
325
(12.
8)
325
(12.
8)32
5 (1
2.8)
100(3.9)
157 (6.2)
157 (6.2)
150 (5.9)
7 (0.3)74 (2.9) 98 (3.9)
530
(20.
9)53
0 (2
0.9)
530
(20.
9)
530
(20.
9)
257 (10.1)
257 (10.1) 257 (10.1) 257 (10.1)
257 (10.1) 257 (10.1)
102 (4.0)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
(3.7)(1.0)(4.4)9525113
10 (0
.4)
10 (0
.4)
92 (3.6)85 (3.3)
7 (0.3)
530
(20.
9)
530
(20.
9)
174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
19.5 (0.8)6075
(3.0)(2.4)
40 (1
.6)
80 (3
.1)
27 (1.1
)33
5 (1
3.2)
335
(13.
2)
199.5 (7.9)142 (5.6)
74 (2.9) 171.5 (6.8)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])
53
90 (3.5
)
57 (2
.2)
305
(12.
0)
100(3.9)(2.1)
151 (5.9)
6 (0.2)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
X-Ax
is Tr
avel
: 362
X-Ax
is Tr
avel
: 362
72 (2.8)95 (3.7)50 (2.0)
110
(4.3
)37
(1.5
)
142 (5.6)108 (4.3)
34 (1.3)74 (2.9) 80 (3.1)
74 (2.9)57 (2.2)
174 (6.9)174 (6.9)
Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])
107.5 (4.2)95 (3.7)40 (1.6)
100
(3.9
)60
(2.4
)
7 (0
.3)
142 (5.6)72.5 (2.9)
69.5 (2.7)74 (2.9)44.5 (1.8)
70 (2.8)
74 (2.9) 99 (3.9)103 (4.1)70 (2.8)
Working Range
PUMA 480[L/XL], PUMA 480D[LD/XLD]
PUMA 480[LM/XLM]
OD Tool Holder
OD Tool Holder
ID Tool Holder
ID Tool holder
Straight milling unit
Angular milling unit
Unit : mm (inch)
11
695.9 (27.4)
338.
1(1
3.3)
140 (5.5)
678
7(0
.3)(2
.6)(0
.3)
170 (6.7)317.4 (12.5)
140 (5.5)
57 (2
.2)
60 (2
.4)
7
253.5
(10.0) 650 (25.6)
32 (1.3
)45
8 (1
8.0)
54 (2
.1)
48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)
71 (2.8
)
362 (14.3)672 (26.5)
667 (26.3)
215 (8.5)
ø650 (25.6)
438.
6 (1
7.3)
490
(19.
3)
51.4
(2.0
)
112 (4.4)
ø785 (30.9)
50(2.0)(1.6)
40
325 (12.8) 37 (1.5)
362 (14.3) st
310 (12.2)
300
(11.
8)
71(2.8)(1.6)40
140 (5.5)
64 (2
.5)
25 2535 35
117
(4.6
)
867(2.6)
(0.3)
270.
6(1
0.7)
140
(5.5)
20.0 (0.8)
580 (
22.8)
774 (30.5)
32 (1.3
)
650 (25.6)
458
(18.
0)
25(1.0) (1.0)(1.4)(1.4)
(1.0) (1.0)(1.4)(1.4)
35 35 25
775.
9(3
0.5)140 (5.5)
110 (4.3)
80(3.1)
3235
(1.4
) (1.
3)
57(2.2)
60 (2.4)
317.4 (12.5)
19.3 (0.8)
317.4 (12.5)
7(0.3) (2.8)(1.6)70
40
70.1
(2.8
) 140 (5.5)369 (14.5)
270 (10.6)310 (12.2)
40 (1.6)
672 (26.5)
325 (12.8)362 (14.3) X-Axis Travel
48(1.9)
37 (1.5)
117(4.6)
ø650
(25.
6)
ø487
(19.
2)
ø60(2.
4)
ø220.4
(8.7)
7 (0.3)
50 (2
.0)
112 (4.4)
55.5
(2.2
)
9.092 (0.4)
ø258.7 (10.2)
ø805 (31.7) Max. Tool Swing112 (4.4)
50 (2
.0)
112 (4.4)
112 (4.4)
26 (1.0)
279.8 (11.0)
242.8 (9.6)
26 (1.0)
25 (1.0
)45
8 (1
8.0)
63 (2.5)
215 (8.5)
305 (12.0)
667 (26.3)
362 (14.3) X-AXIS TRAVEL
50 40(1.6)(2.0)
325 (12.8)48 (1.9)
37 (1.5)
0020
0040
0010
0070
0030
112 (
4.4) 47
(1.9) (2.4)60
90 (3
.5)
150 (5.9)
Max. Tool Swing695.9 (27.4)
338.
1(1
3.3)
140 (5.5)
678
7(0
.3)(2
.6)(0
.3)
170 (6.7)317.4 (12.5)
140 (5.5)
57 (2
.2)
60 (2
.4)
7
253.5
(10.0) 650 (25.6)
32 (1.3
)45
8 (1
8.0)
54 (2
.1)
48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)
71 (2.8
)362 (14.3)
672 (26.5)
667 (26.3)
215 (8.5)
ø650 (25.6)
438.
6 (1
7.3)
490
(19.
3)
51.4
(2.0
)112 (4.4)
ø785 (30.9)
50(2.0)(1.6)
40
325 (12.8) 37 (1.5)
362 (14.3) st
310 (12.2)
300
(11.
8)
71(2.8)(1.6)40
140 (5.5)
64 (2
.5)
25 2535 35
117
(4.6
)
867(2.6)
(0.3)
270.
6(1
0.7)
140
(5.5)
20.0 (0.8)
580 (
22.8)
774 (30.5)
32 (1.3
)
650 (25.6)
458
(18.
0)
25(1.0) (1.0)(1.4)(1.4)
(1.0) (1.0)(1.4)(1.4)
35 35 25
775.
9(3
0.5)140 (5.5)
110 (4.3)
80(3.1)
3235
(1.4
) (1.
3)
57(2.2)
60 (2.4)
317.4 (12.5)
19.3 (0.8)
317.4 (12.5)
7(0.3) (2.8)(1.6)70
40
70.1
(2.8
) 140 (5.5)369 (14.5)
270 (10.6)310 (12.2)
40 (1.6)
672 (26.5)
325 (12.8)362 (14.3) X-Axis Travel
48(1.9)
37 (1.5)
117(4.6)
ø650
(25.
6)
ø487
(19.
2)
ø60(2.
4)
ø220.4
(8.7)
7 (0.3)
50 (2
.0)
112 (4.4)
55.5
(2.2
)
9.092 (0.4)
ø258.7 (10.2)
ø805 (31.7) Max. Tool Swing112 (4.4)
50 (2
.0)
112 (4.4)
112 (4.4)
26 (1.0)
279.8 (11.0)
242.8 (9.6)
26 (1.0)
25 (1.0
)45
8 (1
8.0)
63 (2.5)
215 (8.5)
305 (12.0)
667 (26.3)
362 (14.3) X-AXIS TRAVEL
50 40(1.6)(2.0)
325 (12.8)48 (1.9)
37 (1.5)
0020
0040
0010
0070
0030
112 (
4.4) 47
(1.9) (2.4)60
90 (3
.5)
150 (5.9)
Max. Tool Swing
695.9 (27.4)
338.
1(1
3.3)
140 (5.5)
678
7(0
.3)(2
.6)(0
.3)
170 (6.7)317.4 (12.5)
140 (5.5)
57 (2
.2)
60 (2
.4)
7
253.5
(10.0) 650 (25.6)
32 (1.3
)45
8 (1
8.0)
54 (2
.1)
48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)
71 (2.8
)
362 (14.3)672 (26.5)
667 (26.3)
215 (8.5)
ø650 (25.6)
438.
6 (1
7.3)
490
(19.
3)
51.4
(2.0
)
112 (4.4)
ø785 (30.9)
50(2.0)(1.6)
40
325 (12.8) 37 (1.5)
362 (14.3) st
310 (12.2)
300
(11.
8)
71(2.8)(1.6)40
140 (5.5)
64 (2
.5)
25 2535 35
117
(4.6
)
867(2.6)
(0.3)
270.
6(1
0.7)
140
(5.5)
20.0 (0.8)
580 (
22.8)
774 (30.5)
32 (1.3
)
650 (25.6)
458
(18.
0)
25(1.0) (1.0)(1.4)(1.4)
(1.0) (1.0)(1.4)(1.4)
35 35 25
775.
9(3
0.5)140 (5.5)
110 (4.3)
80(3.1)
3235
(1.4
) (1.
3)
57(2.2)
60 (2.4)
317.4 (12.5)
19.3 (0.8)
317.4 (12.5)
7(0.3) (2.8)(1.6)70
40
70.1
(2.8
) 140 (5.5)369 (14.5)
270 (10.6)310 (12.2)
40 (1.6)
672 (26.5)
325 (12.8)362 (14.3) X-Axis Travel
48(1.9)
37 (1.5)
117(4.6)
ø650
(25.
6)
ø487
(19.
2)
ø60(2.
4)
ø220.4
(8.7)
7 (0.3)
50 (2
.0)
112 (4.4)
55.5
(2.2
)
9.092 (0.4)
ø258.7 (10.2)
ø805 (31.7) Max. Tool Swing112 (4.4)
50 (2
.0)
112 (4.4)
112 (4.4)
26 (1.0)
279.8 (11.0)
242.8 (9.6)
26 (1.0)
25 (1.0
)45
8 (1
8.0)
63 (2.5)
215 (8.5)
305 (12.0)
667 (26.3)
362 (14.3) X-AXIS TRAVEL
50 40(1.6)(2.0)
325 (12.8)48 (1.9)
37 (1.5)
0020
0040
0010
0070
0030
112 (
4.4) 47
(1.9) (2.4)60
90 (3
.5)
150 (5.9)
Max. Tool Swing695.9 (27.4)
338.
1(1
3.3)
140 (5.5)
678
7(0
.3)(2
.6)(0
.3)
170 (6.7)317.4 (12.5)
140 (5.5)
57 (2
.2)
60 (2
.4)
7
253.5
(10.0) 650 (25.6)
32 (1.3
)45
8 (1
8.0)
54 (2
.1)
48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)
71 (2.8
)
362 (14.3)672 (26.5)
667 (26.3)
215 (8.5)
ø650 (25.6)
438.
6 (1
7.3)
490
(19.
3)
51.4
(2.0
)
112 (4.4)
ø785 (30.9)
50(2.0)(1.6)
40
325 (12.8) 37 (1.5)
362 (14.3) st
310 (12.2)
300
(11.
8)
71(2.8)(1.6)40
140 (5.5)
64 (2
.5)
25 2535 35
117
(4.6
)
867(2.6)
(0.3)
270.
6(1
0.7)
140
(5.5)
20.0 (0.8)
580 (
22.8)
774 (30.5)
32 (1.3
)
650 (25.6)
458
(18.
0)
25(1.0) (1.0)(1.4)(1.4)
(1.0) (1.0)(1.4)(1.4)
35 35 25
775.
9(3
0.5)140 (5.5)
110 (4.3)
80(3.1)
3235
(1.4
) (1.
3)
57(2.2)
60 (2.4)
317.4 (12.5)
19.3 (0.8)
317.4 (12.5)
7(0.3) (2.8)(1.6)70
40
70.1
(2.8
) 140 (5.5)369 (14.5)
270 (10.6)310 (12.2)
40 (1.6)
672 (26.5)
325 (12.8)362 (14.3) X-Axis Travel
48(1.9)
37 (1.5)
117(4.6)
ø650
(25.
6)
ø487
(19.
2)
ø60(2.
4)
ø220.4
(8.7)
7 (0.3)
50 (2
.0)
112 (4.4)
55.5
(2.2
)
9.092 (0.4)
ø258.7 (10.2)
ø805 (31.7) Max. Tool Swing112 (4.4)
50 (2
.0)
112 (4.4)
112 (4.4)
26 (1.0)
279.8 (11.0)
242.8 (9.6)
26 (1.0)
25 (1.0
)45
8 (1
8.0)
63 (2.5)
215 (8.5)
305 (12.0)
667 (26.3)
362 (14.3) X-AXIS TRAVEL
50 40(1.6)(2.0)
325 (12.8)48 (1.9)
37 (1.5)
0020
0040
0010
0070
0030
112 (
4.4) 47
(1.9) (2.4)60
90 (3
.5)
150 (5.9)
Max. Tool Swing
PUMA 480[L/XL], PUMA 480D[LD/XLD]
PUMA 480M[LM] PUMA 480XLM
Tool Interference Diagram
10ea 12ea
12ea12ea
* 2-axes, outer diameter tool enables working up to Ø485 mm (19.1 inch) of cross-section.
Unit : mm (inch)
12
2017
(79.
4)
5403 (212.7) 330(13.0)
1250 (49.2)343 (13.5) 5060 (199.2)
3810 (150.0)
1165
(45.
9)58
7 (2
3.1)
2200
(86.
6)
2124 (83.6)
1163
(45.
8)
HCH21-B
2320 (91.3) 1280 (50.4)
1020
(40.
2)
145 (5.7)
5390 (212.2)3932 (154.8)
5733 (225.7)5455 (214.8)
2060 (81.1) DOOR OPEN SPACE
2090
(82.
3)
1460 (57.5)
932 (36.7)
2090
(82.
3)
2017
(79.
4)
330(13.0)
3940 (155.1)
4283 (168.6)
343 (13.5)
1250 (49.2) 2690 (105.9)
MH-221
DOOR OPEN SPACE
1460 (57.5) 2105 (82.9)
145 (5.7) 1110 (43.7)
2810 (110.6)4270 (168.1)
4335 (170.7)4613 (181.6)
2090
(82.
3)
1020
(40.
2)20
90 (8
2.3)
930 (36.6)
2197
(86.
5)
565 (22.2)2050 (80.7)
1163
(45.
8)56
0 (2
2.0)
1170
(46.
1)
PUMA 480[DM]
PUMA 480[LD/LM]
Top View
Top View
Front View
Front View
Side View
Side View
Unit : mm (inch)
External Dimensions
13
2200 (86.6)
5055 (199.0)
330(13.0)
1250 (49.2)
343 (13.5)
105.0°
6305 (248.2)
6648 (261.7)
654.
5 (2
5.8)
2439
(96.
0)
2309.5 (90.9)
675
(26.
6)62
0 (2
4.4)
1163
(45.
8)
565 (22.2)2017 (79.4)
5175 (203.7) 949.5 (37.4)
1020
(40.
2)
2290
(90.
2)
BF G EAR BOX
6700 (263.8)
6978 (274.7)
2205
(86.
8)
6635 (261.2)
Top View
Side ViewFront View
PUMA 480[XLM]Unit : mm (inch)
External Dimensions
14
* : Max. bar working diameter can be set by the workpiece chucking system used
* : Hyd. Chuck and cylinder, Soft jaws are not standard items of PUMA 480D / LD
• Coolant supply equipment
• Foot switch
• Full enclosure chip and coolant shield
• Hand tool kit, including small hand tool for operations
• Hydraulic chuck & actuating cylinder *
• Hydraulic power unit
• Levelling bolts & plates
• Live center
• Lubrication equipment
• Soft jaws *
• Standard tooling kit (tool holders& boring sleeves)
• Work light
Standard Feature• Additional tool holders & sleeves
• Air blast for chuck jaw cleaning
• Air gun
• Automatic door with safety device
• Automatic measuring system (in process touch probe)
• Automatic power off
• Bar feeder interface
• Chip bucket
• Chip conveyor
• Controller : Fanuc 31i-A
• Dual chucking pressure
• Hardened & ground jaws
• Hydraulic steady rest
• Manual steady rest
• Oil skimmer
• Pressure switch for chucking pressure check
• Programmable tail stock
• Proximity switches for chuck clamp detection
• Proximity switches for quill position detection
• Signal tower (yellow, red, green)
• Special chucks
• Tailstock quill for dead center (MT #5)
• Tool monitoring system
• Tool pre-setter (hydraulic type)
Optional Feature
Machine Specifications
Description Unit PUMA 480 [L] PUMA 480M [LM] PUMA 480XL PUMA 480XLM PUMA 480D [LD/XLD]
Capacity
Swing over bed mm (inch) 900 (35.4)Swing over saddle mm (inch) 720 (28.3)Recom. turning diameter mm (inch) 380 (15.0)Max. turning diameter mm (inch) 650 (25.6)
Max. turning length mm (inch)992 [2042]
(39.1 [80.4])951 [2001]
(37.4 [78.8])3065
(120.7)992 [2042/3065]
(39.1 [80.4/120.6])Bar working diameter mm (inch) 165.5 (6.5) *
Travels
Travel distance X-axismm (inch) 362 (14.3) 362 (14.3) 362 (14.3) 362 (14.3)
362 [57+305](14.3 [2.2+12.0])
Z-axismm (inch) 1105 [2155] (43.5 [84.8]) 3100 (122.0)
1105 [2155/3100](43.5 [84.8/122.0])
FeedratesRapid Traverse Rate
X-axis m/min (ipm) 16 (629.9)Z-axis
m/min (ipm) 20 [18] (787.4 [708.7]) 10 (393.7)20 [18/10]
(787.4 [708.7/393.7])
Main spindle
Max. Spindle speed r/min 1500 1000Spindle nose - ASA A1-15 ISO 702-4 NO.20Spindle bearing diameter (Front)
mm (inch) 240 (9.4) 340 (13.4)
Spindle through hole mm (inch) 181 (7.1) 275 (10.8)Min. spindle Indexing angle(C-axis)
deg - 360 (in 0.001) - 360 (in 0.001) -
Tool Post
No. of tool station st 10 12 10 12 10OD tool height mm (inch) 32 x 32 (1.3 x 1.3) 25 x 25 (1.0 x 1.0) 32 x 32 (1.3 x 1.3) 25 x 25 (1.0 x 1.0) 32 x 32 (1.3 x 1.3)Boring bar diameter mm (inch) ø 80 (3.1) ø 60 (2.4) ø 80 (3.1) ø 60 (2.4) ø 80 (3.1)Indexing time (1st swivel) s ø 0.25Rotary tool spindle speed r/min - 3000 - 3000 -
Tail StockQuill diameter mm (inch) 120 (4.7)Quill bore taper MT# MT#6Quill travel mm (inch) 120 (4.7)
Motors
Main spindle motor (30min) kW (Hp) 45 (60.3)Servo motor X-axis kW (Hp) 4.0 (5.4)
Z-axis kW (Hp) 6.0 (8.0)Rotary tool spindle motor kW (Hp) - 11 (14.8) - 11 (14.8) -
Power source
Electric power supply(rated capacity)
kVA 53.1 58.1 53.1 58.1 53.1
Machine Dimensions
Height mm (inch) 2197 [2200] (86.5 [86.6]) 2439 (96.0)2197 [2200/2439](86.5 [86.6/96.0])
Length mm (inch) 4613 [5733] (181.6 [225.7]) 6978 (274.7)4613 [5733/6978]
(181.6 [225.7/274.7])
Width mm (inch) 2050 [2124] (80.7 [83.6]) 2310 (90.9)2050 [2124/2310](80.7 [83.6/90.9])
Weight kg (lb)10100 [11550]
(22266.4 [25463.0])10250 [11750]
(22597.0 [25903.9])12050
(26565.3)12250
(27006.2)
10600 [12050/12550](23368.7
[26565.3/27667.6])
• The specifications and information above-mentioned may be changed without prior notice.• For more details, please contact Doosan
15
NC Unit Specifications
Fanuc 32i-A
Item Specifications Fanuc 32i-A
ControlsControlled axes X, Z, C (!)Simultaneously controlled axes Std. 2 axes 3 axes (!)
Axis Functions
Backlash compensation 0~±9999 pulses ○
Cs contouring control ○(!)Follow-up / Chamfering on / off ○
HRV2 control ○
Least input increment 0.001mm / 0.0001" ○
Stored stroke check1 Overtravel control ○
OperationAutomatic operation (memory) / Buffer register ○
Handle incremental feed X1, X10, X100 ○
Search function Sequence NO. / Program NO. ○
Interpolation
1st reference position return Manual, G28 ○
2nd reference position return G30 ○
Circular interpolation G27 ○
Continuous thread cutting G02 ○
Dwell ○
Linear interpolation G04 ○
Multiple threading / Thread cutting retract G01 ○
Polar coordinate interpolation ○
Reference position return check ○(!)Thread cutting / Synchronous cutting ○
Feed Functions
Feed per minute / Feed per revolution ○
Feedrate override 0 - 200 % (10% unit) ○
Jog feed override 0 - 2000 mm/min ○
Rapid traverse override F0 / 25 / 100 % ○
Tangential speed constant control ○
Axuiliary & Spindle Functions
Constantant surface speed control ○
M-function G96, G97 ○
Multi-spindle control M3 digits ○
Rigid tapping ○(!)Spindle orientation ○
Spindle speed override 0~150% ○
Programming Functions
Absolute / Incremental programming ○
Canned cycle for drilling / Turning ○
Custom macro ○
Decimal point programming/pocket calculator type decimal point programming ○
Direct drawing dimension programming ○
eZ Guide i Conversational programming ○
Maximum program dimension ±9 digits ○
Multi repetitive canned cycle G70~G76 ○
Multi repetitive canned cycle 2 ○
Optional block skip (without hardware) Total 9 (Only NC function) ○
Programmable data input N8 digits ○
Sequence number G10 ○
Sub program call 10 folds nested 10Work coordinate system selection G52~G59 ○
Tool Functions
Auto tool offset ○
Direct input of tool offset value measured B Opt.T-code function ○
Tool geometry / wear compensation Geometry & wear data ○
Tool life management ○
Tool monitoring system ○
Tool nose radius compensation T2+2 digits ○
Tool offset G43, G44, G49 ○
Tool offset pairs ±6 digits 64Tool offset value counter input ○
Editing Op. Functions
Background editting ○
Expanded part program editting Copy, Move, Change of NC program ○
No. of Registered programs 500eaPart program editing / Program protect ○
Part program storage length*1 640m
Setting & Display
Display of spindle speed and T-code at all screen ○
Help function Alarm & Operation display ○
Self diagnostic function ○
Servo setting screen / Spindle setting screen ○
Status display / Lock function ○
Tool path graphic display Opt.(!)
Data Input & Output
External key input / External data input ○
External work number search ○
I/O interface RS-232C ○
Memory card input and output ○
Reader puncher control CH1 interface ○
Other FunctionsEthernet function Embedded ethernet function ○
MDI / DISPLAY unit 10.4" color TFT LCDPMC system ○
○: Standard Opt. : Option (!) : only M type*1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.
Head OfficeDoosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699
Doosan Infracore America Corp.19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
Doosan Infracore Germany GmbHEmdener Strasse 24 D-41540 Dormagen Germany Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001
Doosan Infracore Yantai Co., LTD13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389
- The specifications and information above-mentioned may be changed without prior notice.- For more details, please contact Doosan.
http://www.doosaninfracore.com/machinetools/
EN 140829SU