Powerful. Durable. Simple.

PowerCut™ SeriesPLASMARC CUTTING EQUIPMENT

What is plasma cutting?Plasma is an ionized gas that is electrically conductive giving you the ability to cut most commercial metals available. The intense high temperature of the arc, which is 25,000 degrees C, (5 times hotter than the sun) gives you the ability to cut metals faster, cleaner and more economical over the traditional cutting methods.

The benefits of plasma cutting- Faster cutting speeds, superior cut quality and

better efficiency

- No preheating the work piece resulting in higher productivity and less heat distortion on thinner metals

- Maximum portability allowing you to travel from the shop to the job site with ease

- Gouging defective welds on mild steel to cutting aluminum or stainless steel, The PowerCut series gives you the versatility needed to tackle any job

Recommended cutting and gouging gases

Why use gases when compressed air is cheaper? The ESAB PowerCut series is designed to give you the maximum performance in the most economical way possible. That’s why Compressed air or Nitrogen are the only gasses recommended to use with these systems.

Plasma CuttingPlasma GougingThe ESAB PowerCut series makes gouging applications easy to accomplish with very little set-up involved. Adjusting the air pressure and changing to the appropriate nozzle, the PowerCut systems are ready to handle all your gouging needs. Plasma Gouging can be very useful when needing to:

- Remove weld defects

- Back gouging and weld preparation

- Removal of hard-facing

- General removal of metal for repairs

Plasma gouging vs. carbon arc gougingBy using ESAB PowerCut series for plasma gouging one can also replace operations such as air carbon-arc gouging, grinding chippers, etc. There are many places such capability can be used, but the removal of welds in repair work is the most obvious. When used in place of carbon-arc gouging, using the PowerCut systems for gouging gives better gouge quality, easier metal removal, better control, less fume and less noise.

Cut speed, ipm (Millimeter

The PowerCut plasma cutting package will take

whatever you throw at it, and ask for more. Designed

with ESAB Plasmarc technology, PowerCut machines

are more powerful and durable than any other

machine in their class. They also make plasma

cutting easier and more economical – delivering

reliability, high production, and a wide variety of

performance features. With design features that

simplify operation, reduce set-up time, and enhance

consumable life, PowerCut packages let you spend

less time troubleshooting and more time cutting.

Powerful. Durable. Simple.

PowerCut gives you:- Powerful performance – PowerCut offers the highest speeds and thickness capabilities in its price class, as well as high duty cycle ratings, for outstanding productivity and performance.

- Powerful economy – through a combination of long part life, high speeds, and simple torch design, the PowerCut series offers low cost per meter of cut of any machine in its price class.

- Powerful durability – these robust cutters stand up to rugged treatment and outdoor use, plus cut up to 38 mm metal with ease.

- Powerful ease of operation – with features such as the tool-less quick disconnect torch and a digital display, the PowerCut family is easy to set up and operate, increasing productivity and reducing downtime.

PowerCut features:- Rugged design – PowerCut external housing design is durable, damage-resistant, corrosion-resistant, and weather-resistant, while remaining lightweight for portability.

- Tool-less quick disconnect torch – disconnects from the machine without the use of wrenches or special tools. Now you can easily disconnect your PT-38 or PT-39 torch for storage, repairs, or replacement, or to attach a PT-37 mechanized torch for mechanized applications. Not available on PowerCut 400.

- Blowback technology – has no high-frequency that can disrupt CNC controls and nearby computer systems.

- Auto-modes (gouge, grate, and normal modes) – switch between modes automatically, tailoring your application without manually changing settings on the power source (900 and 1600 models only).

Cut speed, ipm (Millimeter

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Cut speeds Carbon Steel (Mild steel) Cut speeds Aluminum Cut speeds Stainless Steel

400

350

300

250

200

150

100

50

0

400

350

300

250

200

150

100

50

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350

300

250

200

150

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10160

8890

7620

6350

5080

3810

2540

1270

10160

8890

7620

6350

5080

3810

2540

1270

10160

8890

7620

6350

5080

3810

2540

1270

Thickness in Inch (Millimeter)Thickness in Inch (Millimeter)Thickness in Inch (Millimeter)

0 0.25 0.5 0.75 1 1.25 1.5 0 0.25 0.5 0.75 1 1.25 1.5 0 0.25 0.5 0.75 1 1.25 1.5 6.35 12.7 19.05 25.4 31.75 38.1 6.35 12.7 19.05 25.4 31.75 38.1 6.35 12.7 19.05 25.4 31.75 38.1

PowerCut 400, 700 (PT-39) Data collected using standard consumables and 70 psi Air.

PowerCut 900, 1600 (PT-38) Data collected using standard consumables and 80 psi Air.

PowerCut Series Cut Speeds

PowerCut 400

PowerCut 700

PowerCut 900

PowerCut 1600

PowerCut 400

PowerCut 700

PowerCut 900

PowerCut 1600

PowerCut 400

PowerCut 700

PowerCut 900

PowerCut 1600

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- Suspended electronics – sensitive internal electronics are suspended from the frame, insulating them from shock and vibration.

- Gouging capability – PowerCut 900 and 1600 deliver the extra output voltage needed for superior plasma gouging capability.

- Trigger lock – A trigger lock function allows long cuts without pressing torch trigger continuously. Not available on PowerCut 400.

- Automatic fan control – the cooling fan is automatically controlled to run only when necessary, to conserve energy and reduce ingested dust and dirt.

- Built-in power line conditioner – protects against damage from power line noise and spikes, even with poor-quality power.

- Torch wrap and spare parts kit – the holder lets you neatly fold up excess torch cables and has a convenient storage space for the spare parts kit. Torch wrap is not available on PowerCut 400 or 700.

- Plug-n-play mechanized option – lets you easily transform your manual cutting system into a powerful mechanized system for your gantry machine. Not available on PowerCut 400.

- Digital readout display – easy to read and shows the exact pressure or amperage, so you can operate with confidence. The display also shows help codes to assist in troubleshooting minor errors, reducing downtime (900 and 1600 models only).

PowerCut™ Series

PowerCut 400Manual cut capacity

- Cuts 10 mm (3/8 in) - Severs 13 mm (1/2 in)

Pierce capacity- N/A

PowerCut 700Manual cut capacity

- Cuts 16 mm (5/8 in) - Severs 22 mm (7/8 in)

Pierce capacity- Maximum 8 mm (5/16 in)

PowerCut 900Manual cut capacity

- Cuts 22 mm (7/8 in)

- Severs 32 mm (11/4 in)Pierce capacity

- Maximum 13 mm (1/2 in)

PowerCut 1600Manual cut capacity

- Cuts 38 mm (11/2 in)

- Severs 44 mm (13/4 in)

Pierce capacity

- Maximum 19 mm (3/4 in)

Unbreakablestandard heat shield 0558 010 570Heat shield CE0558 011 886

Manual Torch Features:- Ergonomic handle for operator comfort

- Big face trigger switch maximizes convenience when wearing welder’s gloves

- Blowback technology

- Easily repairable in the field

- Minimum part configurations

- Molded strain relief for secure torch leads

Insulator30 - 80 A - 0558 005 217

Patented design electrode0558 005 220

Nozzle20-30 A - 0558 011 62050 A - 0558 004 878

PT-39 Assembly

Insulator30-70A – 0558 005 21790-100A – 0558 004 870

Patented design electrodeextended life – 0558 004 875standard – 0558 005 220

Nozzle 30A – 0558 005 21850A – 0558 004 87870A – 0558 005 21990A – 0558 007 680100A – 0558 004 879

Nozzle retainer0558 006 600

Copper shield30-40A – 0558 006 60350-90A – 0558 006 602100A – 0558 006 601

Mechanized Torch Features:- 100% duty cycle for enhanced productivity and continuous operation

- Machined torch body with 1 3/8 in. (35 mm) metal handle

- Copper shield for optimum life

Unbreakablestandard heat shield 0558 007 549Heat Shield CE0558 008 094

Insulator30-80A – 0558 005 21790-100A – 0558 004 870

Patented design electrode0558 005 220

Nozzle 60A – 0558 008 41770A - 0558 005 21990A - 0558 007 680

PT-38 Assembly

Manual Torch Features:- Ergonomic handle for operator comfort

- Big face trigger switch maximizes convenience when wearing welder’s gloves

- Blowback technology

- Easily repairable in the field

- Minimum part configurations

- Molded strain relief for secure torch leads

PT-37 Assembly

PowerCut 400 PowerCut 700 PowerCut 900 PowerCut 1600

MANUAL CUT CAPACITY

CUT 10 mm (3/8 in) 16 mm (5/8 in) 22 mm (7/8 in) 38 mm (1½ in)

SEVER 13 mm (1/2 in) 22 mm (7/8 in) 32 mm (1¼ in) 44 mm (1¾ in)

MECHANIZED PIERCE CAPACITY MAXIMUM

N/A 8 mm (5/16 in) 13 mm (1/2 in) 19 mm (3/4 in)

OUTPUT CURRENT 30A 50A 60A 90A

INPUT VOLTAGE * 90V-280V 1 ph90V-280V, 1 ph, CE

208V-230V 1 ph400V, 3 ph, CE

208V-230V 1,3ph, CE 460V 3ph 575V 3ph 400V 3ph, CE 50/60 hz CSA CE

208V-460V 1,3ph 575V 3ph 400V 3ph, CE 50/60 hz CSA CE

INPUT CURRENT 230V, 1 ph, CE: 9A 230V 1 ph: 41A400V, 3ph, CE: 6.5A

208V 1ph: 56A208V 3ph: 28A230V 1ph: 47A230V 3ph: 23A400V, 3ph, CE: 13A

230V 1ph: 78A 208V 3ph: 47A 230V 3ph: 41A 460V 3ph: 25A 400V 3ph: 26A 575V 3ph: 11A

DUTY CYCLE 20% @ 30A 30% @ 50A60% @ 60A 100% @ 50A

40% @ 90A 1ph 60% @ 90A 3ph

DIMENSIONS L X H X W464 mm x 160 mm x 340 mm18.3” x 6.3” x 13.4”

600 mm x 210 mm x 380 mm22” x 8.3” x 15”

643 mm X 361 mm X 312 mm25.3 in X 14.2 in X 12.3 in

706 mm X 378 mm X 323 mm27.8 in X 14.9 in X 12.7 in

WEIGHT 15 kg (32 lbs) 22 kg (47 lbs) 32 kg (71 lbs) 41 kg (90 lbs)

GAS SUPPLY Air Air Air Air

FLOW RATE AND PRESSURE 300cfh @ 70PSI 300cfh @ 70PSI 400cfh @ 80PSI 400cfh @ 80PSI

TORCH LEAD LENGTHS 4.5 m (15 ft) 7.6 m (25 ft) 7.6 m (25 ft) 15.2 m (50 ft) 7.6 m (25 ft) 15.2 m (50 ft)

RECOMMENDED GENERATOR POWER

1 ph 120V 6 kW1 ph 230V 6 kW

1 ph 230V 10,8 kW 1ph 208V 11.6 kW3ph 208V 10 kW1ph 230V 10.8 kW3ph 230V 9.1 kW

1ph 230V 18 kW3ph 230V 16.5 kW3ph 460V 20 kW

PowerCut 400 PowerCut 700 PowerCut 900 PowerCut 1600120/230V, 4.5 m (15 ft.) Part number: 0700 210 880

400V CE, 7.6 m (25 ft) Part number: 0700 210 881

230V CE, 7.6 m (25 ft)Part number: 0558 008 124

400V CE, 7.6 m (25 ft)Part number: 0558 007 235

230V CE, 15.2 m (50 ft) Part number: 0558 008 125

400V CE, 15.2 m (50 ft)Part number: 0558 007 236

400V CE, 7.6 m (25 ft)Part number: 0558 008 136

400V CE, 15.2 m (50 ft)Part number: 0558 008 137

Specifications subject to change without notice.

* Availability of voltages varies due to certifications, e.g. CSA, CE and local voltage demands

Technical data

Ordering information

For more information on plasma accessories and other ESAB products go to www.esab.com.

Mechanized kit (0558 007 885)

Connect your PowerCut machine directly to a CNC controlled cutting table for mechanized applications. This easy-to-use kit allows you to convert your manual system to a fully operable CNC cutting system. Not available for PowerCut 400.

The PowerCut cart (0558 007 898)

This convenient cart features large rear wheels to easily transport your PowerCut around the shop. Its tilted configuration allows for easy viewing of the front display. The cart also provides extra cable wraps for your ground clamp and input cable.

Heavy-duty water separator (0558 007 897)

The heavy-duty water separator protects your machine by filtering dirt and moisture from severely contaminated lines. The separator comes ready to install on the back of your PowerCut.

Remote hand switch (0558 008 349)

This convenient remote switch allows you to easily start and stop your cutting process in a mechanized application. This switch is for use only on non-CNC controlled cutting applications.

Standoff guide and gouging wear parts (Several options available. Ask your representative.)

The standoff guide ensures a consistent standoff distance from the plate, especially when following a template or straight edge. Gouging consumables optimize performance for gouging.

Wear parts kit (PowerCut™ 400 - 0558 010 586, PowerCut™ 700 - 0558 010 585 PowerCut™ 900 - 0558 008 419, PowerCut™ 1600 - 0558 007 640)

Spare parts kits provide everything you need to keep your torch running. The package is less expensive than buying each part individually.

Torch guide kits (0558 003 258)

Cut circles and straight lines with ease with these handy torch-guide kits.

Accessories

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Unrivaled service and support.Every ESAB product is backed by our commitment to superior customer service and support. Our skilled customer

service department is prepared to quickly answer any questions, address problems, and help with maintenance

and upgrading of your machines. Our products are backed with the most comprehensive warranty in the business.

With ESAB, you can be sure that you purchased a machine that will meet your needs today and in the future.

Product and process training is also available. Ask your ESAB sales representative or distributor for a complete

ESAB solution.