POWER SECTOR – WESTERN REGION

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DIRECTOR-POWER

DESCRIPTION 95-96 96-97 97-98 98-99 99-00 00-01 01-02TURNOVER 8369 10836 12161 9930 9164 7857 4767PROFIT BEFORE TAX 1314 2901 3662 367 1897 1798 -410VALUE ADDED 3433 5573 6109 5253 4337 4395 2430ORDERS O/S ON 01/04 22803 22719 15952 16002 12652 9081 3210MAN POWER 538 503 486 491 457 457 457PROFIT AS A % OF T/O 16% 27% 30% 4% 21% 23% -9%VALUE ADDED AS A % OF T/O 41% 51% 50% 53% 47% 56% 51%

PSWR NAGPUR PERFORMANCE DATARS.LAKHS

TO 4767 INCLUDES ANTICIPATED ORDERS TO 4767 INCLUDES ANTICIPATED ORDERS FOR ACC-CHANDA, DATTA SUGAR, IOC-FOR ACC-CHANDA, DATTA SUGAR, IOC-

BARODA, ESP-NASIK, SAS JOBSBARODA, ESP-NASIK, SAS JOBS

PSWR PERFORMANCE

-5000

0

5000

10000

15000

20000

25000

95-96 96-97 97-98 98-99 99-00 00-01 01-02

YEARS ----------->

RS. IN LA

CKS --------->

TURNOVER PROFIT BEFORE TAXVALUE ADDED ORDERS O/S ON 1/4

PSWR PERFORMANCE

-20%

0%

20%

40%

60%

95-96 96-97 97-98 98-99 99-00 00-01 01-02

YEARS------------>

IN P

ERCE

NTAG

E ---

---->

PROFIT AS A % OF T/O VALUE ADDED AS A % OF T/O

IMPROVEMENTS & CYCLE TIME REDUCTION

• BENCH MARKED, ACHIEVED, REPEATED & FORMALISED--

• STEAM BLOWING

• OIL FLUSHING TO BARRING GEAR

ACHIEVEMENTS• STEAM BLOWING- 7 DAYS (10 DAYS) DTPP # 2, GANDHINAGAR # 5,

WANAKBORI # 7, KHAPERKHEDA # 3 * PLANNED FOR KHAPERKHEDA # 4• OIL FLUSHING & BARRING GEAR DTPP # 2 = 34 DAYS KHAPERKHEDA # 3= 26 DAYS (30 DAYS) * PLANNED FOR KHAPERKHEDA # 4

C&I• IN ERECTION & COMMISSIONING ACTIVITIES

C&I WAS AN AREA OF CONCERN.• BUILT CONFIDENCE IN UTILITY/IPP CUSTOMERS

IN WR TO SECURE CONTRACT FOR TOTAL C&I PACKAGES.

• EVENTHOUGH IT’S A NEW AREA SUFFICIENT CONFIDENCE HAS BEEN DEVELOPED INHOUSE.

• WE HAVE COME A LONG WAY SINCE DAHANU UNITS & ENGINEERS HAVE ACQUIRED EXPERTISE IN TROUBLESHOOTING & EXECUTION.

PROJECTS EXECUTED UNDER TOTAL C&I CONCEPT

BHEL-EDN SUPPLY NON-BHEL SUPPLY

DAHANU#1&2 CHANDRAPUR#5&6-ILK

GIPCL-BARODA IPCL-GANDHAR-THL

CHANDRAPUR#7 ONGC-GANDHAR-THL

GANDHINAGAR#5 ONGC-HAZIRA-YOKOGAWA

WANAKBORI#7 HPCL-MUMBAI-THL

KHAPERKHEDA#3&4 IOC-BARODA-THL

ONGC-URAN-THL

BPCL-MUMBAI-YOKOGAWA

C&I: ACHIEVEMENTS• First time trial operation of Station C&I

package for 28 days was done at Chandrapur#7.

• The Station C&I PG-Test of Chandrapur Unit#7 was done and accepted by MSEB.

EFFORTS IN REDUCING SKILL GAP

• AT PRESENT THE SKILLS AVAILABLE ARE AS BELOW.

• STATION C&I - 6 MARK-V -9

• WS-POSE - 4 SG-C&I - 6• EAST - 5 HRSG -

8• WOODWARD - 3 GENC&I -

3• HYDRO C&I - 3 DVAR -

6• GEN.PROT(CPU)- 4 VFD -

3

INFORMATION SHARINGFOR • TECH. FEEDBACKS – SITE AND TS-HQ• IMTE STATUS- UPDATED MONTHLY - BARODA• STANDARD COMMISSIONING PROCEDURES – TS-HQ• PG TEST STATUS- UPDATED MONTHLY - NAGPUR• LIST OF NATIONAL/INTERNATIONAL STANDARD/ CODES

- BARODA• DATABASE- OPERATIONAL PARAMETERS – NAGPUR • COMMISSIONING STATUS- UPDATED FORTNIGHTLY -

NAGPUR• LIBRARY – TECHNICAL DOCUMENTS- UPDATED

QUARTERLY - NAGPUR.• NEW PRODUCTS/TECHNOLOGY- NAGPUR• SEARCH ENGINES FOR PROBLEMS -TSX-WEB

SL. NO EQUIPMENT QTY. VALUE IN LAKHS1 75MT CRAWLER CRANE 3 270

2 100MT HYDRAULIC CRAWLER CRANE 2 618

3 227MT LINK-BELT CRAWLER CRANE 1 765

4 272MT MANITOWOC TRUCK MOUNTED CRANE

1 1004

5 158MT LINK-BELT CRAWLER CRANE 1 560

6 18MT CRAWLER CRANE 1 56

7 8MT MOBILE CRANE 2 22

8 1MT PASSENGER CUM GOODS LIFT 2 46

9 SKY CLIMBER 8 38

10 HUCK MAKE BOLTING MACHINE 4 34

11 AMP MAKE MAXITERMI TOOLKIT 8 18

12 PORTABLE OFFICE SHED 1 15

13 CSI MAKE VIBRATION ANALYSER 2 36

14 BOROSCOPE 1 22

15 ELCID TEST KIT 1 27

16 STRESSCAN 500 1 24

TOTAL 3555

T&P MODERNISATION 1995-2000T&P MODERNISATION 1995-2000

SL. NO

CATEGORY OF EQUIPMENT AVERAGE AGE IN YEARS IN

1995

AVERAGE AGE IN YEARS IN

20001 75MT CRAWLER CRANES 16.25 14

2 100MT CRAWLER CRANES 20 10

3 8MT MOBILE CRANE 13.5 13.66

4 18MT CRAWLER CRANE 18 8

T&P MODERNISATION 1995-2000T&P MODERNISATION 1995-2000

SERVICESYEAR NAGPUR BARODA FIN VALUE

IN LAKHSNO OF SETS

OVERHAULED96-97 1036.04 463.23 1499.27 20

97-98 1085.46 389.96 1475.42 20

98-99 1180.56 610.47 1791.03 22

99-00 1049.00 646.00 1695.00 28

00-01(TARGET)

1240.00 520.00 1760.00 26

SL.NO. DESCRIPTION NOSVALUE IN LAKHS

1 ORDERS RECEIVED/IN PROCESS 7 242.68

2 ORDERS LOST 2 51.66

3 ORDERS UNDER CONSIDERATION 2 42.25

ANALYSIS OF SERVICES ORDERS

SL. NO. CAPACITY IN MW NR ER WR SR TOTAL SETS TOTAL MW

1 500 4 2 8 3 17 8500

2 250 2 0 2 2 6 1500

3 200/210 35 22 45 29 131 27310

4 120/125/130 0 7 12 2 21 2550

5 110 19 11 3 5 38 4135

6 100 6 0 0 0 6 567

7 70/67.5 2 2 2 0 6 410

8 60 8 4 0 2 14 825

9 30 0 2 2 0 4 120

TOTAL 76 50 74 43 243 4591710 HYDRO 116 49 50 78 293

G.TOTAL 192 99 124 121 536

RATING WISE GENERATING CAPABILITIES OF BHEL SETS

SCOPE 1X FR VI +1X 108 TPH HRSG LSTK

DESCRIPTION SCHEDULE ACT/(ANT) DESCRIPTION SCHEDULE ACT/(ANT)10.12.00

21.03.00 21.03.00 17.12.0029.04.00 27.04.0030.06.00 29.12.0029.06.00 22.09.00 24.11.0029.05.00 03.08.00 04.01.01

NAPTHA TANK FDN 30.06.00 01.07.00 30.01.01AUXs FDNS. 13.07.00 17.02.01SW GEAR ROOM 29.07.00 17.03.01MISC FDNS/ BUILDINGS 27.08.00PAVING,FLOOR, DR., SANITATION27.12.00

01.04.0110.06.00 21.05.00 02.04.0125.11.00 07.04.0103.12.00 16.07.01

BALANCE AS ON 01.04.00

UPTO MONTH

FOR THE MONTH

CIVIL SCH 100% 37% 4%

ACT 52% 2%STRUCT SCH 100% 37% 4%

ACT 30% 10%GT SCH 100% 30% 10%

ACT 8% 7%HRSG SCH 750MT 200 75MT

ACT 0MT 0MTBOP SCH 100% 5% 5%

ACT 0% 0%SCH 1320 351 58

ACT 439 43

CUSTOMER : BPCL PROJECT : FR VI COGENCONSULTANT : EIL COMMG DATE : O/C-17.12.2000ZERO DATE : 18.01.2000 COGEN-17.03.2001CONTRACT PERIOD : 17 MONTHS CONTRACT TODAY IS IN 8TH MONTH

HYDERABAD-FR VI GT PACKAGE, BOPTRY- 1X108 TPH HRSG WITH SF, CHIMNEYWR- CIVIL WORKS, E & CPROJECT SCHEDULE ( MILESTONES )

CIVIL FSNLERECTION START SYNCHRONISATIONGT FDN HRSGGT HALL EREC OF CHIMNEYHRSG FDNS EREC OF BOXES/DLCHIMNEY FDN HT

ABOSVFSF/FL

GT TOGT/GTG PLACEMENT HANDING OVERALIGN/OF COMP PG TESTCRANKING CONTRACT CLOSING

OVERVIEW ( BUDGET )FOR THE

YEAR

PHYSICAL 75%52%75%30%70%

8%500MT0MT45%0%

FINANCIAL 769IN RS. LACS 439

BRIEF STATUSMAIN FDNS FOR GT, EXHUAST & BY PASS STACK,HRSG, CHIMNEY NAPTHA TANK AND CW M ODULE COMPLETED. FDNS FOR GT HALL & SW. GEAR COM CONTROL ROOM COMPLETED. FDNS FOR AIR FILTER (GT & GTG) AND INLET DUCT COMPLETED. FDNS FOR DEAERATOR, BFP, PIPE RACKS,CABLE TREN

HYD-ENGG-APPROVAL: CIVIL: 44/44; PED MECH/ELEC/C&I 36/36 ; GT- 7/7 ; HE- 5/5; EM- 9/9 MFG- ACC BASE, L/G BOX DESPATCHED TO SITE..B/P STACK, EXHAUST DUCTING - DESPATCHED, FST & DA RECD AT SITE. CW MODULE & GCS ARE BECOMING CRITICAL. BOI - 80/84 RELEASEDTRY- ENGG- 30/32 : MFG- 536/ 722 MT DESPATCHED. BOI-24/24 RELEASED.

PERMT SYS, STORES SPACE CONSTRAINT - BPCL

DESPATCH OF CRITICAL DRGS & MATLS - HYD & TRY

CRITICAL ISSUESBOIs ORDERING -PENDING 3/84 - HYD

REL OF BALACE DRGS - HYD

GEN TRANS - J HN

ENGINEERING (DRG+INDENTING)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

MONT H

SCH

ACT

PROCUREMENT

0.00

1.00

2.00

3.00

4.00

5.00

6.00

MONT H

SCH

ACT

MANUFACTURING & DELIVERY

0.00

10.00

20.00

30.00

40.00

50.00

60.00

MONTH

SCH

ACT

CONSTRUCTION

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

MONTH

SCH

ACT

OVERALL

0.00

20.00

40.00

60.00

80.00

100.00

120.00

MONTH

SCH

ACT

PROJECT MANAGEMENT : BHEL : PSWR : NAGPUR

TREND OF MILESTONE ACHIEVEMENT

SL NO

PROJECTS MILESTONES SCH DT ACT DT DELAY IN MONTHS

1 BANSAGAR III / U # 1 TUR ASSLY 15-Apr-00 7-Apr-00 0BANSAGAR II / U # 1 SPIRAL HT 30-J ul-00 3-Sep-00 1BANSAGAR III / U # 1 TUR.GEN ALN 31-Aug-00 1-Aug-00 -1BANSAGAR III / U # 1 BRG BU 15-Oct-00 15-Oct-00 0

2 BANSAGAR III / U # 2 TUR ASSLY 31-J ul-00 1-J ul-00 -1

3 BPCL MUMBAI GT contract award

17-Aug-00 15-J ul-00 -1

BPCL MUMBAI HRSG cont. award

17-Sep-00 15-J ul-00 -2

BPCL MUMBAI Elec and C&I contr. award

17-Oct-00 15-J ul-00 -3

4 J SPL RAIGARH # 2 SG Site opening 27-J un-00 20-J un-00 0J SPL RAIGARH # 2 SG B E S 2-Aug-00 24-J ul-00 0

5 KHAPERKHEDA # 3 BL SB 31-Mar-00 27-Apr-00 1KHAPERKHEDA # 3 BL SVF 7-Apr-00 8-Aug-00 4KHAPERKHEDA # 3 TG OF 7-Apr-00 6-May-00 1KHAPERKHEDA # 3 TG BG 1-May-00 26-May-00 1KHAPERKHEDA # 3 TG SYN 28-May-00 31-May-00 0KHAPERKHEDA # 3 BL COAL FIR 1-J un-00 20-Aug-00 3

6 KHAPERKHEDA # 4 BL LU 15-J ul-00 10-Oct-00 3KHAPERKHEDA # 4 TG TUR BU 15-Sep-00 18-Oct-00 1

7 ONGC URAN # HRSG ABO 14-Mar-00 14-Aug-00 5

PROJECT MANAGEMENT : BHEL : PSWR : NAGPUR

CONTRACT CLOSING FOR THE YEAR 2000 - 01

NO OF CONTRACTS PLANNED TO BE CLOSED : 23

NO OF CONTRACTS CLOSED : 01

NO. OF CONTRACATS TECHNICALLY CLOSED : 05

PROBLEMS BEING FACED IN CONTRACT CLOSING -

# FINANCIAL RECONCILIATION 1

# INITIAL SPARES 3

# DRG & DOC COMPLETION

# PENDING PTS RELATED TO -

* AS BUILT DRGS 1

* PRODUCT QUALITY PROBLEMS 1

* INCOMPLETE & REPLACEMENT 1SUPPLIES

* TECH PROBLEMS RELATED TO 12PERFORMANCE

* ANALYTICAL & ENVIRONMENT 2CONTROL INSTRUMENTS

* SUB VENDOR PRODUCTS 1( QLY / SERVICE / NON COMPLN )

* LEGAL COMPLICATIONS 1

PROJECTS AFFECTED

DIR ( P ) UNIT - I UNIT- II UNIT - III UNIT - IV UNIT - V E. C. I E. C. II E. C. III DIR (IS&P)

GM1 GM2 GM3 GM4 GM5 GM6 GM1 GM2 GM3

CM CM

R 1 R 2 R 4 GM1 GM1 GM1

CMGM1 GM2 GM3 GM4

PROJ ECT MANAGER

CONSULTANT

CUSTOMER SITE

CMD

PSCM ISCM

MANUFACTURING PURCHASE ENGINEERING

DIR ( P ) UNIT - I UNIT- II UNIT - III UNIT - IV UNIT - V E. C. I E. C. II E. C. III DIR (IS&P)

GM1 GM2 GM3 GM4 GM5 GM6 GM1 GM2 GM3

CM CM

R 1 R 2 R 3 GM1 GM1 GM1

CMGM1 GM2 GM3 GM4

PROJ ECT MANAGER

CONSULTANT

CUSTOMER SITE

CMD

PSCM ISCM

MANUFACTURING PURCHASE ENGINEERING

DIR ( P ) UNIT - I UNIT- II UNIT - III UNIT - IV UNIT - V E. C. I E. C. II E. C. III DIR (IS&P)

GM1 GM2 GM3 GM4 GM5 GM6 GM1 GM2 GM3

CM CM

R 1 R 2 R 4 GM1 GM1 GM1

CMGM1 GM2 GM3 GM4

COMML

CONSULTANT

CUSTOMER SITE

UNIT REP

UNIT REP

UNIT REP

CONSTRN COORDNENGG PUR QLY

PROJ ECT MANAGERUNIT REP

CMD

PSCM ISCM

MANUFACTURING PURCHASE ENGINEERING

SL. NO DESCRIPTION INDICATORS

1 NO OF SITES IN OPERATION 12+3

2 NO OF SITES WITH VSATS 2+1

3 NO OF SITES WITH INTERNET 6+3

4 NO OF EXECUTIVES 264

5 NO OF SUPERVISORS 71

6 OTHERS 122

7 TOTAL EMPLOYEES 457

8 TOTAL COMPUTERS 121

9 PENETRATION %AGE 26.4

IT INITIATIVE OF PSWRIT INITIATIVE OF PSWR

IT INITIATIVE IN PSWR•DEVELOPMENT AND IMPLEMENTATION OF ONLINE SITE SYSTEMS

•DEVELOPMENT AND IMPLEMENTATION OF ONLINE FINANCIAL AND PERSONNEL INFORMATION SYSTEM.

•ENABLING SYSTEMS TO BE ACCESSED FROM ANYWHERE THRO WEB ON INTRANET/INTERNET AND DIALUP.

•USE OF ELECTRONIC FORMS FOR TRANSACTIONS IN CONNECTION WITH FINANCIAL AND PERSONNEL SYSTEMS.

•TRANSPARENCY OF INFORMATION ON CONTRACTS AND VENDOR REGISTRATION. PSWR-WEB

THANKYOU