Power sector future outlook

8/13/2019 Power sector future outlook

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Message Box ( Arial, Font size 18 Bold)

nat

Presentation Title ( Arial, Font size 28 )Date, Venue, etc..( Arial, Font size 18 )

Power Secto r Futu re Out loo k

&

Tata Powers Perspective

K. K. Panda

Chief CTDS, Corporate Engineering


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2

Presentation Outline

Highlight of Indian Power SectorInstalled Capacity till 11th Plan

Growth of Installed Capacity

Capacity Addition Target in 12th Plan

Capacity Addition Challenges

Fuel & Land Issues, Statutory Clearances and Financing

Manufacturers for Main Plan Equipments

Manufacturing Capacity of BOP Vendors

Engineering Expertise & System Integration

Construction Agencies & Critical Material

Skilled Manpower for Construction / O&M



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3

Highlights of Indian Power Sector

0

20000

40000

60000

80000

100000

120000

140000

160000

180000200000

InstalledCapacity in

1947

InstalledCapacity in

2012

1362

1,99,887

0

100

200

300

400

500

600

700

800900

Per CapitaConsumption in

1950

Per CapitaConsumption in

2011

15

814

Multi-fold increase in per capita consumption & installed capacity

..... Continued Growth

Per Capita consumption in unit / year and Installed capacity in MW


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In 2011-12, energy deficit of 9.25% and peak deficit of 10.63%.

130

200

283

116

0

50

100

150

200

250

300

2011-2012(Actual)

2016-2017(Projected)


Peak Demand in GW

Peak Met in GW

937

1,355

1,905

858

0

500

1,000

1,500

2,000

2,500

2011-2012(Actual)



Energy Demand in BU

Energy Met in BU


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5


7th Plan -Achieved

8th Plan -Achieved

9th Plan -Achieved

10th Plan -Achieved

11th Plan -Achieved

12th Plan(Planned)

21,407 MW16,422 MW 19,119 MW

21,180 MW

54,964 MW

88,537 MW

Plan wise Capacity Addition

Total 88, 537 MW Capacity addition is targeted in 12th Plan (2012-

2017) through conventional sources


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Installed Capacity till 11th Plan

Coal / Lignite

112022 MW56%

Hydro38990 MW

20%

Nuclear4780MW2%

RES24504 MW

12%

Diesel1200 MW

1%

Gas18381 MW

9%

Coal

Hydro

Nuclear

RES

Diesel

Gas

Total Installed Capacity as on end of 11th Plan =1,99,877 MW


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Growth of Installed Capacity

1362 1713 2813 50639583 1370318282

2843430283 42710

6411269915

86337

105456

132329

182680

199877

0

50000

100000

150000

200000

250000

1947

1950

1956

1961

1966

1969

1974

1979

1980

1985

1990

1992

1997

2002

2007

2011

2012

Installed Capacity in MW



Capacity Addition Target in 12th Plan

0

10000

20000

30000

40000

50000

60000

70000

COAL GAS HYDRO NUCLEAR

69800 MW

2539.6 MW

10897 MW

5300MW

CENTRAL,26,182 MW

STATE,

15,530 MW

PRIVATE,46,825 MW



Capacity Addition - Challenges

Major Challenges are:

Fuel & Land Issues, Statutory Clearances & Financial Closures

Manufacturers for Main Plant Equipments





Resolution of above issues is critical for meeting the 12th Plan Target.



Fuel & Land Issues, Statutory Clearances and

Financing

Project delays are possible due to:

Non availability of Fuels.

Linkage not available, FSA not signed.

Delay in land acquisition.

Delay in getting the statutory clearances

Delay in Financing

Proactive resolution is above issues for meeting targeted capacity is must.




BHEL

L&T-MHI

Toshiba-JSW

Alstom Bharat Forge

Ansaldo Gammon

BGR Hitachi

Thermax Babcock

Chinese Suppliers like Shanghai Electric, Dongfang,

Harbin

Korean Suppliers

Russian Suppliers

European & US Suppliers like Alstom, Siemens, GE

Many Indian companies through JV routes are developing manufacturing

capacity in India for Main Plant Equipments




Sl. No. Manufacturer Boiler

Technology Capacity

1 BHEL* Alstom 20,000

2 L&T-MHI* MHI 4,000

3 Thermax Babcock Babcock 3,000

4 BGR Energy Hitachi Hitachi 4,000

5 Gammon Ansaldo Ansaldo 1,000

6 Doosan Doosan 3,000

TOTAL 35,000

Boiler Manufacturing Capacity within India (MW/Year)

European, Japanese and US vendors have well established proven

technology and are known for quality products. But due to high cost of

manufacturing they may not be competitive in Indian market.

* BHEL and L&T-MHI plants are operational. Others will be operational in 2014


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Sl. No. Manufacturer TG

Technology Capacity

1 BHEL* Siemens 20,000

2 L&T-MHI* MHI 4,000

4 BGR Energy Hitachi Hitachi 4,000

7 JSW Toshiba Toshiba 3,000

8 Bharat Forge Alstom Alstom 5,000

TOTAL 36,000

TG Manufacturing Capacity within India (MW/Year)

Additionally Chinese Suppliers have a combined manufacturing capacity in

excess of 100,000MW per annum. With above manufacturing capacity of domestic and international

manufacturer, supply of BTG equipments are not likely to be constraints for

meeting 12th Plan Target.

* BHEL and L&T-MHI plants are operational. Others will be operational in 2013, 2014



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Sl.

No.

BOP Packages Tentative Requirement

of BOP Packages in12th Plan

No of Vendors

1 CHP 65-70 7

2 AHP 65-70 6

3 WTP 65-70 6

4 Cooling Tower 65-70 (119 128)* 5

5 Chimney 65-70 3

6 CW Pumps 65-70 4

7 FO System 65-70 5

8 Fire Protection System 65-70 7

* No of Cooling Towers in bracket



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Sl.No.

BOP Packages Vendors

1 CHP TRF, Elecon, L&T, Tecpro, Thyssenkrupp, Energo, Mcnally

Bharat

2 AHP Indure, BSBK, DCIPS, Mahindra, Tecpro, Mcnally Bharat

3 WTP Driplex, Doshi Ion, Ion Exchange, Thermax, Triveni,Acquatech

4 Cooling Tower Phaharpur, Gammon, BGR, NBCC, L&T

5 Chimney Gammon, NBCC, Simplex

6 CW Pumps KBL, M&P, WPIL, Flowmore

7 FO System Technofab, Unitech, Thermo System, Techno Electric,

General Mechanical Works

8 Fire Protection System Technofab, Unitech, Agnice, Fire Pro, Thermo System,

Vijay Fire, Tyco



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Limited number of vendors for BOP Packages has led to delay in completion of projects

in recent past. We need to:

Sensitize the industry for widening the vendor base for BOP Packages.

Enhance manufacturing capacity .

Encourage new entrepreneur in these area.

Review the Qualifying requirements for new Vendors.

Standardise BOP System

Work in hand / Bid Capacity shall find place in tender documents.

Use of latest construction methods with mechanised equipments.

Developing BOP Vendors is critical for meeting target of 12th Plan



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Even in the available vendors, there are concerns regarding their execution capacities,

quality and HSE compliance. For available BOP vendors:

Web based data base of BOP vendors needs to be developed with all

information's viz order in hands, implementation status so that developer can take

informed decision during selection of BOP vendors.

BOP Vendors shall be rated based on their performance.

Training of skilled and semi skilled manpower for BOP needs to be strengthen.

BOP may be ordered on EPC basis.

Engineering & Integration strength of BOP Vendors needs to be enhanced.

Execution of BOP Packages with emphasis on cost, quality, safety and

reliability is still a challenge for Indian Power Industry


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Availability of Engineering Expertise.

Integration Expertise.

System Design Consultants

Detail Engineering Consultants

Concurrent working on 88,000 +MW Project

Quality & Safety Compliance

For ensuring timely completion of 12th Plan Projects, large numbers

of experienced professionals and consultancy organizations are

required.


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Availability of construction agencies.

Experience of construction agencies for execution of complex fast track projects.

Availability of advanced tools and plants.

Availability of EPC companies.

Availability of cold rolled grain oriented (CRGO) for transformers.

Worldwide shortage of CRGO steel and shortage of quality CRGO steel in India.

Availability of Boiler Quality Plates, alloy steel piping & tubing.

Availability of Castings and forgings.

Approx 1.15 Million Ton of CRGO Steel, 70,000 Tons of Forging and

Casting, 92,000 Tons Boiler Quality Plates and 6,72, 000 Tones of

Tubes and Pipes will be required in 12th Plan.


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Shortage of Skilled Manpower in the country.

Around 1 million additional skilled supervisors and workmen required for

meeting 12th plan target.

Training and development of technicians required.

Training institutes with focus on technologies applicable for power projects

needs to be developed.


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India's largest integrated power company

with a significant international presence.

Total installed generation capacity of 8,521

MW in India.

Presence in all the segments of the power

sector viz Generation (thermal, hydro,

solar and wind), Transmission,

Distribution and Trading.

It has successful public-private

partnerships in Generation,

Transmission and Distribution in India .


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Coal, 6497.5

Gas*, 1028

Hydro, 447DG,

121.5

RES**,427.27

Tata Power's Installed capacity 8521 MW

* Gas capacity includes NG based CCPP, OCPP, NG Fired Boilers and

COG/BFG Fired Boilers.

** RES includes wind and solar.


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It is one of the largest renewable energy

players in India.

Developed country's first 4000 MW Ultra

Mega Power Project at Mundra Gujarat

based on super-critical technology.

Tata Powers Strategic Intent:

26,000 MW Generation Capacity By

2020

4,000 MW of Retail Distribution

Business

50 MTPA of Energy Resources


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Thank You


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L&T - MHI

L&T-MHI Boilers Private Limited is a Joint Venture Company between Larsen

& Toubro Limited (L&T), India and Mitsubishi Heavy Industries Limited (MHI).

L&T-MHI Turbine Private Limited is a Joint Venture Company between Larsen

& Toubro Limited (L&T), India and Mitsubishi Heavy Industries Limited (MHI).

Manufacturing facility located at Hazira, Near Surat, Gujarat.

The current installed capacity is 4000 MW per year.

Major Projects under execution are:

2 x 660 MW JP Power Ventures

2 x 700 MW Nabha Power

2 x 660 MW MAHAGENCO Koradi Boiler Package

2 X 800 MW APGENCO Krishnapattam

MHI Technology for Pulveriser and Hyden Technology for Fans


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Thermax - Babcock

A joint venture between Thermax Limited, Pune, India and Babcock & Wilcox

Power Generation Group, Inc., USA.

This license covers transfer of technical know-how pertaining to design and

engineering, manufacturing and installation of Subcritical Boilers of capacity

1000 TPH (300 MW) and above and the full range of Supercritical Boilers.

Currently, TBWES is in the process of setting up a manufacturing facility

with an annual capacity of 3000 MW and provisions for an expansion up to

5000 MW. It is located about 50 kms from Pune in Maharashtra on the

Mumbai-Bangalore national highway (NH4).

This state-of-the-art facility will have the capacity to manufacture

Supercritical and Subcritical boilers and is scheduled to be commercially

operational by August 2013.


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BGR Energy - Hitachi

Joint venture between Hitachi Power Europe Gmbh, Germany, and

BGR Energy Systems Limited, India, with equity participation of 70%

by BGR Energy Systems Limited and 30% by Hitachi Power Europe

Gmbh. T

The Company offers: Design, Manufacturing, Inspection,

Installation, Commissioning, Selling and/or Servicing of Supercritical Boiler Steam Turbines & Generators of 660 MW / 700MW / 800

MW / 1000 MW.

The Company is currently setting up a Manufacturing Unit in Tamil

Nadu.

6 x 660 MW NTPC Bulk Tender- Boiler Package (Meja, Solapur)

4 x 800 MW NTPC Bulk Tender Turbine Package (Lara)


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Gammon - Ansaldo Caldie

Established in 2005, AnsaldoCaldaie Boilers India Pvt. Ltd., currently

26% owned by Ansaldo Caldaie, operates directly and autonomously

on Indias Power market providing engineering, procurement and

manufacturing for Ansaldo Caldaie projects both in India and

worldwide.

ACB Headquarters are located in Chennai, while the Manufacturing

Facilities are in Trichy, Tamil Nadu, in the South of India.


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Doosan

Manufacturing Facility Near Chennai

Manufacturing facility operational.

Order executed / under execution in India

5 x 800 MW Mundra UMPP Boiler Package

2 x 660 MW GMR Raipur

3 x 660 MW NTPC Sipat

5 x 800 MW NTPC Bulk Tender Boiler Package (Kudgi, Mauda)


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Toshiba JSW

JV between Toshiba and JSW

Factory located at Chennai, Tamilnadu

Manufacturing of 500 1000 MW steam turbine.


5 x 800 MW NTPC Bulk Tender Turbine Package (Kudgi, Mauda)


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Bharat Forge Alstom

Manufacturing facility at Sanand

JV between Alstom and Bharat Forge

Manufacturing of sub critical and super critical steam turbine.


3 x 660 MW NTPC Bulk Tender Turbine Package

T t P P j t d l i / ti


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Tata Power Projects under planning / execution

stage

114 MW Dagachhu Hydro Project in partnership with the Royal

Government of Bhutan (RGoB) Under Execution

240 MW Sorik Marapi Geothermal Project - Tata Power with consortium

partners Origin Energy and PT Supraco. In Indonesia Under Execution.

236 MW Dugar Hydro Project Himachal Pradesh Under Planning /

Development

3 x 67.5 MW Kalinganagar, Orissa Under Execution

3 x 150 MW Kalinganagar, Orissa Under Planning / Development

1980 MW Tiruldih Power Project, Jharkhand Under Planning /

Development

1600 MW Coastal Maharashtra Project Dehrand Under Planning /Development

Distribution Franchise for Jamshedpur Circle Under Implementation

Power sector future outlook

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