Questions?

David NolandManager II, Facilities Management HVAC/R

Power Lifting Equipment (PLE) PM

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Objectives

Technician Train the Trainer• Understand the ANSI standard ANSI/B56.1-2020

• Understand the program metrics

• Know when to escalate and handoff issues

• Understand how PMs will be dispatched

• GMM training via Zoom

• GMM will get work order to coordinate technician

training

• GMM to execute onsite training with technicians

• GMM will complete training work order (WO)

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Dispatch

ServiceChannel WO✓ Work orders dispatched ¼ each month over 120 days

✓ 30 days to complete

✓ Incomplete WOs need to route to 3rd party via the manager

✓ Unsafe equipment must be placed in designated area of the store and LOTO until it meets ANSI

standards

✓ Work with the store manager/ store management to determine area for PM’s

✓ Manager – Order Tools for PM’s

✓ Parts air filter and oil filters

✓ Oil, hydraulic, grease and chain lube

✓ Wheels, tires, safety stickers and labels

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Lockout/ Tagout (LOTO)

Disable a machine while its being serviced!✓ Repair circuits

✓ Cleaning and oiling machinery

✓ Clearing jammed mechanisms

✓ Rebuilding equipment

✓ Performing machine setup

✓ When to partner with store

Resources• Safety Presentation• EHS Manual

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Power Lifting Equipment

Common Steps for PMs

1. Cert Roster2. Arrive on site/check in3. Inspect4. Clean5. Maintenance/Lubrication 6. Check functionality7. Document test results and any abnormalities8. Create work order in ServiceChannel for any repairs

• When carrying out PMs routinely check for wear, corrosion, damage, component operation and safety

• Always replace a component if in doubt on a separate Repair WO

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Tech Hub

Technicians access the tech hub for the following:

• Tech Hub | Manuals/ Trade Information | Power Lifting Equipment (select equipment)• Service manual• PM checklist• Quick reference guides• Insource PRM – PLE PM deck

• Reach out to Ethan Roberson if additional documents/ manuals are needed

Tech Hub

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Inspect

• VISUAL INSPECTION• During the PM, check that the warning and

instruction decals on the truck are complete and legible. ï Clean any dirty decals.

• Warning labels• Battery connection• Abnormal wear• Cracks in frame• Inspect for leaks

• Inspect drive unit • Inspect hydraulics • Inspect power cables & control wiring• Inspect control handle • Inspect mast assembly

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Inspect

• Battery connection• For buildup/ corrosion

• Warning labels• Ensure they are readable/ clean• The condition of the battery has a

considerable impact on the performance of the truck

• Optimal maintenance is key to maintaining the performance and useful life of the battery.

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Inspect

• Abnormal wear on forks • Check angle

o The fork angle deviation must be within a margin of 3 degrees. That means that the angle between the blade and the shank must be between 87 and 93 degrees.

o To use the caliper to check this, open it and place it between the plate and shank so that all four protrusions are touching. The angle can be read using the marking on the caliper.

o Any fork angle that falls outside of the degree range must be tagged out until the forks are replaced.

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Inspect

Check fork hooks o The numbers on the end of the caliper indicate the forklift classes o Use the appropriate protrusion to check if the fork hooks are in

compliance

o Simply place the protrusion into the hook notch. If the hook hits the back of the caliper, it is out of compliance. If it does not, then the forks are fine for continued use. This fork is in compliance.

Check fork blade wearo Begin by setting the caliper by the thickness of the shank. Place the

caliper onto the blade at the point of the fork that receives the most wear, which is usually at its heel, as shown.

o If the blade passes the inside teeth of the caliper, then the fork is out compliance and must be tagged out until forks are replaced.

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Inspect

• Cracks in frame• Inspect for leaks

• Inspect drive unit• Load wheels and castors• Inspect hydraulics • Inspect power cables & control wiring• Inspect battery and charger • Inspect control handle • Inspect mast assembly components and

frame

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Clean

• Safety• Gloves• Safety glasses• Non-flammable cleaner• Apron – for battery acid/ oils /

liquids • Clean equipment• Clean internally/ externally• Open covers on unit• Clean & lubricate (lithium grease for

wear, where called out)• Remove & blow debris out of unit

• Work with store to designate an area

• Use cardboard to limit mess

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Lubricate/Maintenance

• Service manuals will call out what to maintain• Air filters• Oil• Lubricate (zerk guns)

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Check Functionality

• Service manuals call out what to check• I.E. Safety reverse switch test/ break test• Specifics will be called out in the service manuals• Operation MUST be safe

• Brake operation• Brake distance test* MUST be done!• If the test does not pass, the fault must be rectified

before using the truck again.• I.E. Brake air gap adjustment. This is the operating air

gap that is measured between the magnetic body and the armature disk when the brake is applied (brake de-energized)

• PLE Certification is required to operate equipment.

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Finishing PM

• Repairs must be entered into ServiceChannel (SC)• Equipment can be returned to service

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• PMs are not designed to address reactive repairs

• Create appropriate repair reactive work orders to address issues that do not fall within the PM checklists

• Checklists are provided to you in the Tech Hub

• Due to amount of dirt and debris, partner with store manager to designate an area to conduct PM

• Work with your supervisor to get certified on PLE

• When in doubt, always contact your manager when questioning the condition of unit or repair needs

Best Practices

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ServiceChannel and parts needs:

• Insource Team – InsourceSupport@walmart.com

• Email – Ethan.Roberson@Walmart.com

When to reach out:

• Safety concerns identified

• Unable to locate resources for equipment

• Concerns/ improvements needed

Resources to Train:

• Insource PMR – PLE PM Deck Tech Hub | Manuals/ Trade Information | Power Lifting Equipment

• PLE Facilitator Guide Tech Hub | Manuals/ Trade Information | Power Lifting Equipment

• PLE Resources - OEM/ Service Manuals, Preventative Maintenance and Quick Reference Guides (QRG)

• Forklift - Tech Hub | Manuals/ Trade Information | Power Lifting Equipment | Forklift

• Pallet Jack/ Walkie Stacker - Tech Hub | Manuals/ Trade Information | Power Lifting Equipment | Pallet Jack/ Walkie Stacker

• Scissor Lift - Tech Hub | Manuals/ Trade Information | Power Lifting Equipment | Scissor Lift

• EHS Manual – Tech Hub | My Role | EHS Manual

Escalations and Handoffs

Questions?Questions ?Power Lifting Equipment (PLE) PM