Power Industry Brochure - Industrial Controls

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Why Industrial Controls?We’re the ultimate control supplier.At Industrial Controls, we deliver more than just products. We deliver potential. With the resources of a national player and the service of a local partner, Industrial Controls can offer innovative products and solutions for all power applications. Whether you are looking for improved control, integrated solutions or cost savings, Industrial Controls is qualified to offer the best solution to meet your unique needs. Our customers view us as the people they trust to integrate controls with their equipment and ensure the successful achievement of their project goals.

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the ultimate

partnerpower

“The purchasing team at the Peach Bottom Atomic Power Station has been working with Industrial Controls for at least the last 10 years. The support has been superlative. Industrial Controls has always gone beyond the norm to support the needs of the plant. The range of products supported by Industrial Controls is also appreciated since it allows for a reduction in the number of single transactions. Industrial Controls comes highly recommended and the team there is an excellent example of one that has the ability to successfully work with their customers.”

-Exelon

“The folks at Industrial Controls have gone out of their way to provide on-time deliveries, prompt response, and friendly customer service on a daily basis. PSEG could not pull off our numerous outages without their help and support!”

-PSEG

Our customers say it best.

Solar

Geothermal

Hydro

Wind

Renewables

Power Plants We Serve

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Coal

Natural Gas

Petroleum

Nuclear

Conventional

Not all products available in all areas. 5

Distributed Control Systems, PLC, SCADA Software, Alarm Annunciator Systems, Wireless Communications, Data Recorders

Honeywell, GE, Phoenix

Flame Safety, Gas Analyzer Honeywell, Fireye, GE

Pressure Transmitters, Temperature Elements, Temperature Transmitters, Pressure Switches, Temperature Switches,

Flowmeters, Level Detection, Wireless Instruments

Honeywell, Ashcroft, Pyromation, Burns Engineering, Barksdale,

ASCO, GE, Sage, Badger, Flowline, Phoenix, CVS

Graphical Displays, Digital Displays, Data RecordingHoneywell, GE, Red Lion,

Precision Digital

Valves and Control Valves CVS, AES

P R O D U C T S M A n U fA C T U R E R S

PROCESS CONTROL

Not all products available in all areas.

SOLUTIOnS• PLC based alarm annunciation and

user interface• Wireless process signal transmission• Cost-effective control valves

• Paperless data recording• Event recorders• Sequence of operations monitoring

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CALIBRATION & MAINTENANCE

SOLUTIOnS

Gauges Ashcroft, ICON, Dwyer

Pressure Switches Ashcroft, Barksdale, ASCO

Moisture and Gas Detection GE, Vaisala, Honeywell

Portable Flowmeters GE, Badger

PLCs GE, Honeywell

Network Switches Red Lion, Phoenix

Valves and ActuatorsHoneywell, ASCO, CVS,

Warren, Triac, Econ & many more

Handheld Calibrators and Communicators Honeywell, Druck, Ashcroft, Fluke



SOLUTIOnS• Intelligent alarming and SCADA

systems• Smart transmitters with predictive

maintenance capability• Moisture detection• Portable flowmeters for routine

check-outs

• Portable gas detection for maintenance personnel safety

• Critical process indicators for personnel safety

• SCADA mobility• Valve repair

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Alarm Annunciator Systems, Data Recorders, Digital Displays Honeywell, GE, Precision Digital

Pressure Transmitters, Temerature Elements, Temperature Transmitters, Pressure Switches, Temperature Switches

Honeywell, Ashcroft, Pyromation, Burns, Barksdale, ASCO, GE, Druck

Flame Safety, Gas Detection, Gas Analyzers Honeywell, Fireye, GE

Control Valves, Gate, Globe, Check ValvesYarway, Hancock, Smith, PK, CVS,

& many more

pH, Conductivity, Dissolved Oxygen Honeywell

Fuel/Air Ratio Control Honeywell Herculine Drives

P RO D U C T S M A n U fA C T U R E R S

BOILER


SOLUTIOnS• Flame safety and ignition controls• Gas detection for plant and

personnel safety• Fuel-to-air ratio parallel positioning

for energy conservation• pH, Conductivity, Dissolved Oxygen

measurements for equipment protection

• Fuel flow metering for energy

conservation and reporting• Steam flow metering for reporting

and billing• Pressure metering and control• High temperature control valves• Feedwater control valves• Gate, globe, and check valves• Distributed controls• Drum level

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SUBSTATION/SWITCHYARD

Moisture Detection GE, Vaisala

Temperature Sensors Pyromation, Burns

Data Collectors GE, Red Lion, Honeywell

Wireless Communication and Sensors Honeywell, Phoenix


BOILER

Not all products available in all areas. Not all products available in all areas.

SOLUTIOnS• PLC-based alarm annunciation and

operator alerts• Dielectric oil pressure and level

monitoring system• Operator interface/SCADA• Surge suppression• Moisture in oil measurement for

equipment safety

• Data recorders• Wireless signal transmission• RTU• Protocol conversion• Dielectric Oil Pressure Transmitters

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Hydrogen Purity Analyzers Honeywell

RTDs for Zone Temperature Measurements Burns, Pyromation

Surge Protectors for RTDs Phoenix, Action Instruments

Moisture and Gas Detection Honeywell, GE, Vaisala

Flowmeters GE

Data Recorders Honeywell


GENERATORS

SOLUTIOnS


SOLUTIOnS• Data recording• Gas safety systems• Fuel flow metering• Moisture in gas analyzers for safety• Temperature measurements• Surge protection

CALIBRATION & MAINTENANCE

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pH and Conductivity Honeywell

Level Transmitters, Level Switches Honeywell, Flowline

Flowmeters Badger, Honeywell, GE

RTUs Red Lion, GE

Data Recorders Honeywell

Valves Warren, Triac, CVS, Econ, C&C

COOLING TOWER

SOLUTIOnS



SOLUTIOnS

• Level controls for monitoring and safety• Variable frequency drives for conserving

energy• Data recorders• Automated valves (electric and pneumatic)

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Energy Submetering Honeywell, Veris

Graphical Displays GE, Red Lion

RTUs GE, Red Lion


SWITCHGEAR


SOLUTIOnS

• Electrical submetering and reporting• Localized graphical displays• Remote Terminal Units (RTUs)

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Proudly Respresentingthe Industry’s Leading Manufacturers

Providing Critical ResourcesFor Key Power Players

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Purchasing

We proudly represent the industry’s leading manufacturers so that you can stay on the cutting edge of technology in your plant. Vendor consolidation can improve purchasing power, efficiency, and reduce the total cost of your transaction.

Maintenance

We recognize that downtime can be costly and maintenance work is never done. That’s why we provide the products and solutions that are critical to keep your plant running smoothly and efficiently, ultimately saving you time and money.

Engineers

Engineers trust us to integrate controls with their equipment and ensure the successful achievement of project goals. Our sales engineers provide cost-effective solutions for a variety of power applications utilizing an extensive portfolio of technologies.

Case Study:Wireless Monitoring of Electrical Substations - Dielectric Oil Pressures and Levels

► Company ProfileThis company is one of the largest energy companies in the United States, with approximately $13 billion in annual revenues and over $36 billion in assets.

► ChallengeMajor metropolitan electrical substations require the ability to monitor levels of their dielectric fluid pumping stations, and pressures of their high-voltage electrical transmission terminals (potheads). This requirement is usually accomplished by having personnel manually retrieve process values from gauges located throughout the substation. This is not only dangerous, but also time-consuming and inefficient.

► SolutionIndustrial Controls provided a wireless solution for this application which allows safe, reliable, real-time monitoring of pothead pressures, as well as tank levels of dielectric oil. The solution included a Honeywell OneWireless system, Honeywell XYR series wireless transmitters, and a local GE HMI. Industrial Controls performed start-up, testing, and programming services to ensure the safety and reliability of the system.

Additional benefits derived from this solution:• Battery-powered transmitters can easily be installed anywhere in the plant,

without running wires or conduit.• Transmitter batteries last 3-5 years, making the system easy to maintain. • Transmitters can be configured as routers to enhance wireless signal reliability

and range.• The base radio can provide data in non-proprietary formats .such as OPC or

Modbus.• All wireless communications conform to ISA100 wireless standard which is the

most secure and reliable industrial wireless technology available today.• The HMI is fully customizable to the customer’s specification and is easily expandable.

► Bottom LineThe total investment of this project was $150,000, while the alternate wired solution would have required a $300,000 investment. Data is now displayed in the control room for operators which eliminates the manual labor required to check mechanical gauges. This yielded a savings of $73,000 per year to net a 2-year ROI, as well as the priceless savings obtained from decreased downtime and increased safety.

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Case Study:Automated Alarm Annunciator for Substation Control Room

► Company ProfileThis large regional power distribution company operates below ground high voltage electrical power transmission lines. They are responsible for safe distribution of power to their clients.

► ChallengeThe traditional means of alerting control room operators is through annunciator panels. The alarms come in through a series of electro-mechanical relays. These relays are usually operated off 125VDC station power and are costly to wire and replace when failures occur. The operator does not know if a relay or lamp has failed so alarm conditions in the facility may go unannounced. Since these alarm relays are hard-wired, any changes to the alarm groupings requires a shut down and re-wiring of the relay panel.

► SolutionIndustrial Controls provided a GE PAC Systems RX3i automation system to replace the electro-mechanical relays in the system. The RX3i controller accepts 125VDC inputs, directly eliminating the need for interposing relays. To monitor the alarms, Industrial Controls provided two licenses of GE Proficy Machine Edition View SCADA software. These HMIs are installed on industrial PCs and are located at the control panel as well as on the operators desk.

► Bottom LineThe PAC-based automation system needs far less panel space, is fully programmable to allow changes in alarm strategy at any time, and provides self diagnostics so that operators are aware of any hardware failures that result in unannounced alarms. The HMI program allows multiple locations of alarm annunciation providing redundancy and more eyes on problems. Unplanned outages have been avoided.

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877.650.6059www.industrialcontrolsonline.com

Power Industry Brochure - Industrial Controls

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