POWER FACTOR SOLUTION

saving your money by saving your energy

G-12, PRESTIGE PLAZA, NEAR S.B.I, MUL ROAD,

CHANDRAPUR-442 401 (M.S.)

Email-solutionpf@rediffmail.com, solutionpf@gmail.com

Ph.No. 07172-270950, +91 9657389889, 9850373110

Follow us -www.facebook.com/solutionpf

About us

Field of Operations,

About Power Factor Improvement and Harmonics

Contents

About Power Factor Improvement and Harmonics

Product Range

Our Parent Collaborators

From the Photo Gallery

Case Studies

Clientele

POWER FACTOR SOLUTION (PFS) which itself defines MORE POWER BYSAVING ENERGY.PFS gives you saving your money by saving your energy. Since pastfive years we are in service to our valued clients with our quality and result orientedproducts of reactive power compensation along with harmonic suppression, substationautomation, Illumination Study and Designing, Complete Electrical Panels.

About us

automation, Illumination Study and Designing, Complete Electrical Panels.

We along with our parent collaborator companies have developed and implemented aquality management system that never compromise quality for price. Our services with ourquality products assure our clients get the job done on time and on budget, while stillproviding quality of service and exactly what they want.

We are for your service in collaboration with Claritas Power System Solution Pvt Ltd(CPSSPL), Kokban Automation & Greenovative Energy Solutions.

Work place do not matter for us, we serve our clients across India and Abroad.

Our VISION is “To evolve as a trusted supplier for energy efficientsolutions by harnessing state of the art technology, innovation andcompetitive professionals with clear focus on delivering highest quality

Our Vision

competitive professionals with clear focus on delivering highest qualityservice”

We believe, “Business is Relationship & we strengthen onmanagement of Relationship.” With this looking forward foropportunity to meet you for further discussion & long term fruitfulassociation.

� Cement,Tyre,Automobile� Steel,Textiles� Power Plants,� Oil, Paper,� Telecom,� Infrastructure,

Field of Operation

� Infrastructure,� Hospitality,� Engineering,� Stone Crushers,� Rice Mill� Sugar� Ginning and Pressing� Chemical and� All types of industries who bothers for huge electricitylosses.

Improving your power Factor can reduce operating costs by eliminating or deferring the need for new equipment, help existing equipment last longer and make future expansion less costly. Also lower rating sized equipment can be used, saving unnecessary capital expense. All this is in addition to a quick return on installing capacitor systems to improve power factor.From the Electricity utility point of view, raising the average operating power factor of entire grid network from 0.90 to 0.99 means,

-Reduced costs from inefficiencies in the network.-Increased generation and distribution potential-Lower demand on the grid

This means the utility can save hundreds of tons of fuel (and produce fewer emission), have more transformers available and reduce the likelihood of building new power plants and their support systems. For this reason many electricity utility companies pass a power factor incentive to consumer so transformers available and reduce the likelihood of building new power plants and their support systems. For this reason many electricity utility companies pass a power factor incentive to consumer so that they can save the additional cost required to support efficient system

In connection with reactive power compensation, power quality should also be considered. Harmonic filtering reduces the risk of technical faults and disturbances. Voltage distortions resulting from harmonic currents are caused by inverters, DC drives, fluorescent lighting, converters, UPS, arc furnaces, etc. In practice harmonic filtering brings a number of bonuses:Disturbances in telecommunications and data transmission are minimized.Electronics, control systems, converters, motors and generators operate without interruption.No risk of overloading cables, nuisance tripping of relays or fusesPoor quality may remain unnoticed for a long time. Quality deficiency may easily bring extra costs in the form of high electricity bills and an oversized power system.

� Power (LT & HT) Capacitors, � LT & HT APFC Panels with Harmonic Filters

(Contactor and Thysristor Based), � Harmonics Solution� Harmonic Analysis Study� Fire Detection Systems

Our Product Range

� Fire Detection Systems� Access Controls, Security & Surveillance, � Lighting Controls, � Substation Automation� MCC, PCC, PLC, Distribution Panels, � Low Voltage Switchgears, � Illumination, � Annual Maintenance Contracts

Claritas Power System Solution Pvt Ltd.(CPSSPL) is incorporated in the year 1998 and is certified by ISO 9001:2008 and who have signed a joint venture with FRAKO, Germany for distribution and sales are one of the well known manufacturer, supplier, exporter and service provider of a huge gamut of Power Systems. Our comprehensive range of these systems consists of Electronic Active Filters, Thyristor Switched Capacitor Banks, Automatic Harmonic Filter Panel, Tuned Harmonic Filters, Detuned Filters, Power Factor Control Relays, Capacitor Switching Contactors, LT Capacitors, HT Reactors, and Power Quality Analysis etc.CPSSPL customize these products as per the specifications of the clients. Our range is made in advanced manufacturing unit under the guidance of experts.. CPSSPL captured market for products in various areas like Zambia, UAE,Dubai, Iran, South Africa, Sri Lanka, South Arabia, Rome, Nigeria and Turkey. CPSSPL achieved strong Foothold in the market for our products. Industrial experience and ability to cater the needs of the clients made CPSSPL successful in the market.

In collaboration with Greenovative Energy Solution(GES), we provide effective solutions for significant reduction in energy costs for Industrial, Infrastructure & Commercial facilities through the Lighting solutions.GES are authorized member of Indian society of Lighting Engineers(ISLE).ISLE is a professional body in the field of illuminating engineering and having Team of BEE Certified Energy auditors with more than 25 years of experience.

We involved in supply and distributing ELECTRICAL PANELS with a reputed brand which match the optimum quality standards. The range of products includes Control Panel,MCC,PCC,Distribution Panels and Boards,PLC,Main LT Panels,etc and many more. We ensure to follow all the industry guidelines and standards while manufacturing these panels.

Kokban offers varied RTU based SCADA solutions using ABB , ERL & Beckhoff RTU to meet yourapplication needs, from simple RTUs to comprehensive substation automation systems. All are designed toenable you to monitor, control and protect your substations in the most effective manner possible with thelowest operations and maintenance cost combined with minimum downtime.

Kokban Automation has partnered with ABB to provide world class process automation solutions usingstate of the art PLC, DCS and SCADA products from ABB. The systems are tested & proven acrossindustries in varied environments and applications. We can provide solutions for Power, Cement, Metals,Chemical, Pharmaceutical and Water applications. Above all the solutions deployed by Kokban are futureproof as they are designed keeping in view the long term interest of the end user.

Kokban Automation leverages the in house automation expertise to design and build Fire DetectionSystem for clients in diverse industries, IT offices, Commercial establishments and shopping malls. Thesolutions range from conventional detectors to the most advanced detectors using dual scattering(Forward & Backward) sensing principal from Honeywell. Kokban Automation has wide range ofHoneywell products that are suitable for specific customer requirements in terms of detection principles,hazardous area requirements and safety budgets.

Keeping in line with our vision of providing energy efficient solutions to the client, we offer LightingControl using Honeywell make occupancy detectors. These detectors are extremely easy to install and theconsiderable energy savings resulting from this ensures that the return on investment is very fast. Thesolution is extremely rugged and proven across continents. Once installed, this system can functionsmoothly with minimal maintenance.

Photo Gallery-Industry we serve

Case StudiesAt Reputed steel, Furnace Ind.in Tamilnadu

Recommendations and results over observations during study

Sr.No. Nature of Problem Observations during study Recommendation Results

1

Furnace & Rolling Mill were not running simultaneously resulting in production loss.

Presence of Higher order Harmonics

Installation of Tuned Harmonic Filter bank on HT side to suppress higher order Harmonics generated due to Furnace load

After implementation of recommended schemes % of Harmonic in network is reduced as IEEE 519-1992

2

Failure of Electronic Meter, Indicators, UPS system & Drive Cards

Existing scheme of LT capacitors on LT bus are inadequately designed

Installation of Fast acting (RTPFC) Tuned filter bank to be connected on Transformer having fluctuating load

Furnace & Rolling mill running simultaneously at Full load conditions satisfactory on continuous basis resulting in enhancing production

3

High Energy charges & poor load factor

Varying Harmonic spectrum & fluctuating load exerts dangerous overload on network & affect life of connected

Installation of capacitor filter (Tuned) panel for Power Factor improvement & Harmonic Suppression

No failure of Electronic meters, Indicators, UPS, Drive cards

& affect life of connected switchgears & cables

Harmonic Suppression

4

Poor Power Factor & High KVA demand

Voltage sensitive equipments & electronic card failure caused due to resonance effect & Harmonic amplification

Centralized Power Factor sensing for entire 33 KV bus (Furnace + Rolling mill) by optimizing Reactive power & harmonic control

Low Energy charges & Improved load factor

5

Bad quality of power due to high level of Current & Voltage harmonics generated due to 25 Tonne, 12 pulse Induction Furnace

This Harmonic amplification may lead to premature failure of DC drives, motors along with Transformers

Power Factor improved to 0.997 & above upto unity & optimized Demand

6

overall Power factor is low Improved quality of Power by reduction in Harmonics & improved power Factor

7

All system supplied by Claritas are running giving desired result

At Reputed Textile ind.in Maharashtra

Sr. No

Location Voltage Current (A)

V THD A THD Power Factor

Power KWH Readings KWh Difference

% % KW Start End For 5 mins For 1 Hr. for 24 Hrs

1 Power House 1

a Main Incomer 30.42 KV 70 1.8 5.1 0.991 (lag) 3627 15.03 312.4 297.37 3568.44

Without Harmonic Filter

b Main Incomer 30.84 KV 68.4 1.1 2.9 0.997 (lag) 3585 9.93 305.28 295.35 3544.2

With Harmonic Filter

KWH Reduction for 1 Hr. 24.24 581.76

2 Power House 2(Weaving Unit)

a Main Incomer 32.28 KV 52.6 4.1 15.6 0.982 (lag) 2889.9 7.81 245.11 237.3 2847.6

Without Harmonic Filter

b Main Incomer 32.31 KV 51.5 2.1 3.3 0.998 (lag) 2791.1 26.96 257.81 230.85 2770.2

With Harmonic Filter

KWH Reduction for 1 Hr. 77.4 1857.6

3 Power House 3 (PC II )

3A Transformer 1 408.4 V 2201.7 6.6 12 0.969 (lag) 1506.6 8.63 133.8 125.17 1502.04

Without Harmonic Filter

Transformer 1 414 V 2088.4 3.8 5.5 0.995 (lag) 1489.9 16.29 140.2 123.91 1486.92

With Harmonic Filter

KWH Reduction for 1 Hr. 15.12 362.88

3B Transformer 2 403.7 V 2265.5 8.0 12.1 0.906 (lag) 1458.8 2.01 124.2 122.19 1466.28

Without Harmonic Filter

Transformer 2 410.6 V 2104 3.8 3.7 0.993 (lag) 1436.11 0.785 119.3 118.515 1422.18

With Harmonic Filter

KWH Reduction for 1 Hr. 44.1 1058.4

Abbreviations:

V: Volts

A: Ampere

KW: Kilo Watts

KWH: Kilo Watt Hour

V THD: Voltage Total Harmonic Distortion

A THD: Current Total Harmonic Distortion

1. In Power House 1 (at main Incomer) A. Voltage harmonic distortion is reduced to 1.1 % from 1.8 % & current harmonic distortion is reduced to 2.9 % from 5.1 % B. These percent of harmonics are within specified limit defined by Utility board C. Current reduction is about 2 Ampere D. Voltage is improved. E.As current is reduced, harmonics are within specified limit & installation of new Harmonic filter banks , net KWh unit reduction is about 560 to 600 KWh per day. F. About 0.79 % saving in Kwh. (Only 3 three Harmonics filters installed. & load is more )

2. In Power House 2 (at main Incomer) A. Voltage harmonic distortion is reduced to 2.1 % from 4.1 % & current harmonic distortion is reduced to 3.3 % from 15.6 % B. These percent of harmonics are within specified limit defined by Utility board C. Current reduction is about 2 Ampere D. Voltage is improved. E. As current is reduced, harmonics are within specified limit & installation of new Harmonic filter banks , net KWh unit reduction is about 1800 to 2000 KWh per day. F. About 2.8 % to 2.9 % saving in Kwh.

3. In Power House 3 At Transformer 1 Incomer: A. Voltage harmonic distortion is reduced to 3.8 % from 6.6 % & current harmonic distortion is reduced to 5.5 % from 12 % B. Power Factor is improved to 0.995 (lag) from 0.969 (lag) C. Current reduction is about 113 Ampere. D. Voltage is improved and found stable. E.As current is reduced, harmonics are within specified limit & installation of new Harmonic filter banks , net KWh unit reduction is about 360 to 400 KWh per day. E.As current is reduced, harmonics are within specified limit & installation of new Harmonic filter banks , net KWh unit reduction is about 360 to 400 KWh per day. F. About 1.5 % to 2 % saving in Kwh.

At Transformer 2 Incomer: A. Voltage harmonic distortion is reduced to 3.8 % from 8 % & current harmonic distortion is reduced to 3.7 % from 12.1 % B. Power Factor is improved to 0.993 (lag) from 0.906 (lag) C. Current reduction is about 150 Ampere. D. Voltage is improved and found stable.E. As current is reduced, harmonics are within specified limit & installation of new Harmonic filter banks , net KWh unit reduction is about 1050 to 1100 KWh per day. F. About 3.5 % to 4 % saving in Kwh.

At Transformer 3 Incomer: A. On this transformer, only one RTPFC filter panel is installed which is running satisfactory in auto as well as manual mode. B. The load on this transformer is not stabilized as many new machines are under commissioning on PDBs. C. Still Power factor is improved to 0.995 (lag). D. New filters to be installed after load stabilization to maintain the power factor & harmonic suppression to achieve substantial reduction in KWh.

Note: Observed readings are for 10 mins only, during which it is assumed that load is fairly constant. Thus power savings indicated above will have to be observed over a long Period.

So it is observed that all the Harmonic Filter Bank supplied by M/s.Claritas Power System Solution Pvt Ltd,Pune are working properly and delivering satisfactory results.

At Govt. Power Plant,

Before Installation Electricity Bill

At Govt. Power Plant,

After Installation Electricity Bill

At Govt. Power Plant,

Performance Certificate issued

At Cement Industry,

Performance Certificate

Our Clientele