Positive Displacement Pumps for Sanitary and Industrial ... · Positive Displacement Pumps for...

Positive Displacement Pumps for Sanitary and Industrial Applications

A Sundyne Corporation Product

INNOVATION

Sundyne Corporation, a world leader in innovativepump design, has designed and manufactured theSine Pump for today’s most demanding positivedisplacement pump applications. Whether theconcern is for maintaining the integrity of theproduct being pumped or simply being able tohandle highly viscous products, Sundyne’sengineers have overcome the limitations ofconventional rotary lobe pumps to create one ofthe most efficient and reliable positivedisplacement pumps available.

APPLICATIONS

Dairy — Cheese processors rely on SinePump’s gentle product handling toreduce fines in fragile cheese curdapplications. Dairies use Sine Pump toreduce the shear on milk and creamtransfer services. With Sine Pump’ssuperior particulate handling ability, Icecream processors depend on Sine Pumpto feed premium ingredients into theirprocess streams.

Prepared Foods — Sine Pump’ssuperior particulate handling enablesprocessors of soups, stews, whole fruitpreserves, deli salads, salsa, and dicedvegetables to produce a higher qualityproduct for today’s discerning buyer.

Meat & Poultry — The low shearoperation of the Sine Pump reduces“smear” in ground meat applications,and provides greater product integrity inwhole muscle slurries. Sine Pump’ssuperior suction capability and lowpulsation design provide a smooth,consistent flow of product.

Bakery — Sine Pump’s superior suctionand viscous product handling capabilityenable bakeries to handle batters, doughs, liquid sweeteners, fruit fillings, creams, and frostings with ease.

Confectionary — Simplifiy the difficulties associatedwith pumping chocolate, caramel, fondants, creamfillings, heavy syrups, and liquid sugar with Sine Pump’slow shear and high suction capability. Sine Pump’sability to operate under high vacuum and optionalheating jackets virtually eliminate shaft seal problems.

Beverage — Juice concentrate processors achievehigher flow rates and less cavitation with Sine Pump’ssuperior suction capability and hydraulic design. Yeastslurries, beer, and wine applications benefit from SinePump’s gentle handling design.

Cosmetics — Eliminate viscosity changes, productseparation, and air entrainment often associated withpumping creams, lotions, toothpaste, shampoo,conditioners, hair gels, and shaving gels. Sine Pump’slow shear and superior suction handling capabilityallows highly viscous ointments and petrolatumproducts to be pumped with ease.

Pharmaceuticals — Improve production volume andproduct yield when pumping viscous syrups, ointments,pastes, delicate crystalline slurries and shear sensitivecultures with Sine Pump’s low shear, gentle handlingdesign and strong suction capability.

Industrial — Sine Pump’s low shear design andsuperior viscous product handling capability provideindustrial processors with the ideal solution for theirresin, adhesive, polymer, paper coating, and latexapplications.

FEATURES AND BENEFITS

Today’s Sine Pump is the result of over 20 years of product innovation and development. Ourefforts have yielded not only some of the mostreliable pumping technology available, but alsosome of the most efficient. Processors will benefitfrom faster processing and less waste whileproducing a higher quality product. Here are a fewof the ways Sine Pump’s advanced design canbenefit your process.

Low Shear — The gentle, undulating contour ofthe unique Sine Pump rotor transports yourproduct through the pump without productcompression, maintaining your product’sviscosity profile, texture, coloration and value.

Superior Suction — Capable of pulling vacuum lifts to 30 feet of water (28” Hg), Sine Pump’s superior suction capabilityenables processors to pump highly viscousproducts and virtually eliminate the noisefrom cavitation.

Low Pulsation — Sine Pump’s single rotordesign maintains a constant volumetricdisplacement throughout the pumping cycle,providing a smooth and consistent flowprofile without the pulsation spikes typicallyassociated with conventional rotary pumps.

Gentle Handling — Sine Pump has set thestandard for handling large and fragileparticulates without damage. Benefiting from large pumping chambers and the gentlewave action of the sinusoidal rotor, the SinePump is unrivaled in its ability to preserve and maintain product integrity.

Simple, Economical Maintenance — Sine Pump has been designed to be fullymaintainable in the field. With Sine Pump’sunique “software” design, pump overhaulscan be preformed inline within minutes,bringing the Sine Pump back to “as new”specifications. Gone are the costly repairsassociated with sending your pump back tothe factory for rebuild.

PRINCIPLES OF OPERATION

• Sine Pump’s exclusive sinusoidal rotor creates four separateand symmetrical pumping chambers.

• These pumping chambers pass through the replaceableliners providing the positive displacement of product fromthe suction side to the discharge side of the Sine Pump. Asone chamber discharges product, another chamber is filling withproduct at the exact same rate.

• The scrapergate shuttles back and forth along the sinusoidal rotor-preventing product from short cycling from the discharge back to thelower pressure suction side of the pump.

• Sine Pump’s large pumping chambers maintain a constant volumetricdisplacement throughout the entire pumping cycle. This eliminates product compression and minimizesdamage to large particulates. Constant volumetric displacement contributes to Sine Pump’s lowpulsation and ability to provide meterable, reproducible flow characteristics.

SIMPLICITY OF DESIGN

Sine Pump’s exclusive single shaft and single sinusoidal rotorare the centerpieces of Sine Pump’s innovative, simple design.With a single shaft and rotor, there is no need for the complextiming gears and multiple seals associated with conventionalrotary lobe pumps. One rotor, one shaft, and one seal equateto simple and economic maintenance.

page 1

S I N E P U M P — Q U A L I T Y I N . Q U A L I T Y O U T.

w w w . s u n d y n e . c o m • 3 0 3 4 2 5 0 8 0 0 • p u m p s @ s u n d y n e . c o m

MR SERIESMedium Duty Sanitary Pumps for the Food and Beverage Applications

Model Displacement perRevolution

Gallons - Liters

MaxSpeed

Particulate Size toInches - MM

CapacityGPM - M3/HR

Pressure toPSI - Bar

TempRange°F - °C

WeightLB - KG

InletOutlet

MR120

MR125

MR130

MR135

MR150

MR160

.03 GAL (.106 liters)




.47 GAL (1.78 liters)


18 GPM (4.1 M3/HR)

36 GPM (8.2 M3/HR)

74 GPM (16.8 M3/HR)

138 GPM (31.3 M3/HR)

282 GPM (63.9 M3/HR)

402 GPM (91.2 M3/HR)

2”

2.5”

3”

3”

4”

6”

68 LB (31 KG)

125 LB (57 KG)

240 LB (109 KG)

270 LB (123 KG)

460 LB (209 KG)

750 LB (340 KG)

-40F (-40C)

TO300F

(149C)

.25 IN (6.5 MM)

.50 IN (12.5 MM)

.75 IN (19 MM)

1.25 IN (31 MM)

2 IN (50 MM)

2.5 IN (63 MM)

DESIGN ADVANTAGES

• Powerful suction for viscous products

• Low pulsation for smooth, consistent flows

• Low shear for fragile and shear-sensitive products

• Single shaft for simple, economical maintenance

• Replaceable wear parts formaintenance in the field

• 3A certified

TYPICAL APPLICATIONS

• Cheese, Curd & Whey, Cottage Cheese, Butter, Yogurt

• Fruit Concentrates, Syrups, Beer, Wort, Yeast

• Batter, Frosting, Fillings, Slurries

• Soups, Stews, Deli Salads

• Chocolate, Caramel, Fillings, Syrups

600 RPM

100 PSI (6.9 BAR)

150 PSI (10.3 BAR)

MR SERIES SPECIFICATIONS


OPTIONS

• JacketingSine Pump’s unique single shaft designlends itself to a more effective heating andcooling jacket system. Sine Pump’shousing jacket is buried deep within thepump body, providing fast response whenmaintaining stringent temperature profiles orin molten product applications. Foradditional temperature control in moltenapplications, Sine Pump also offers a frontcover jacket to keep the product totallysurrounded in heat transfer fluid.

• Seal SystemsUnlike conventional rotary lobe pumps usingtwo shafts and two seals, Sine Pump’ssingle shaft design reduces seal concerns in half. Sine Pump’s standard triple lipsealsystem is the seal system of choice for mostfood and beverage applications. Single o-ring and single mechanical seal systems areavailable as required.

• NozzlesSine Pump comes standard with either Tri-Clamp or Bevel Seat connections. I-Line, European DIN, SMS, ANSI flanges are available upon request.

• Nozzle OrientationSine Pump’s nozzles are oriented 90degrees to each other and may be easilylocated at 45 degree increments to fit yourexact piping requirements. The Sine Pumpmay be operated in a clockwise or counter-clockwise direction.

Front Cover Front Cover &Pump Housing

Tri-Clamp®

Single O-Ring Lipseal Mechanical Seal

page 3

Bevel Seat


RF SERIESRectangular Flange Pumps for Meat and Poultry Applications


• Ground Seasoned Meats

• Sectioned Whole Muscle Mixtures

• Fine Meat Emulsions

• Fish & Poultry Chunks

• Feeding CHUB and LINK Machines

DESIGN ADVANTAGES

• Large rectangular Inlet for pumping highly viscous materials

• Powerful suction minimizing the need for a auger feeder

• Low pulsation for smooth consistent flows

• Low shear for fragile and shear sensitiveproducts

• Single shaft for simple, economicalmaintenance

• Replaceable wear parts for maintenance in the field

• 3A certified


LB - KG

ParticulateSize to

Inches - MM

Maximum CapacityLBS/HR - M3/HR


TempRange°F - °C

WeightLB - KG

InletOutlet

MR135RF

MR150RF

MR160RF

2.3 LB (1.0 KG)

4.7 LB (2.0 KG)

6.7 LB (3.0 KG) 100 PSI (6.9 BAR)

14,000 LBS/HR (6,350 KGS/HR)

28,000 LBS/HR (12,700 KGS/HR)

40,000 LBS/HR (18,144 KGS/HR)

(2.5” x 9.25”) x 3”(34MM x 235MM) x 3”

(3.5” x 11”) x 4”(90MM x 280MM) x 4”

(4.63” x 9.44”) x 6”(118 MM x 240MM) x6”

270 LB (123 KG)

460 LB (209 KG)

730 LB (330 KG)

-40F (-40C)

TO300F

(149C)

1.25 IN (31 MM)

2 IN (50 MM)

2.5 IN (63 MM)

150 PSI (10.3 BAR)

RF SERIES SPECIFICATIONS


page 5

THE SINE PUMP TUFFSTUFFER

The Sine Pump TuffStuffer is designed to

handle heavy, sticky, highly-viscous products

such as ground meats, fine emulsions and

other sectioned whole muscle mixtures.

Sine Pump’s patented single rotor design

provides low shear and low pulsation,

resulting in less smear than with traditional

rotary or piston pumps while maintaining

smooth and consistent flow for improved

finished products. Large process hopper

with integral auger feeder eliminates bridging

and cavitation problems associated with

viscous emulsions and ground meats.

Applications include hot dog emulsions,

sausages, minced beef, meat fillings,

comminuted turkey and chili. Offered in three

sizes, the Sine Pump TuffStuffer operates

to 40,000 pounds per hour and is

3A/USDA accepted.

Sine Pump’s low shear and lowpulsation result in less smearand less product damage

DESIGN ADVANTAGES

• Heavy duty construction for higher pressure applications



• Low shear for fragile and shear sensitive products




• Silicone, Silicone Adhesives

• Monomers, Polymers

• Latex

• Gelatin

• Resins

OPTIONS

• Front cover and housing jackets to maintain constantproduct temperature

• Custom seal systems

SPS SERIESHeavy Duty Pumps for Sanitary and Industrial Applications

page 6



Gallons - Liters

MaxSpeed


CapacityGPM - M3/HR

Pressure toPSI - BAR

TempRange°F - °C

WeightLB - KG

InletOutlet

SPS1

SPS2

SPS3

SPS4

SPS6






800 RPM

600 RPM 217 PSI (15 BAR)

150 PSI (10.3 BAR) 12 GPM (2.72 M3/HR)

18 GPM (4.1 M3/HR)

74 GPM (16.8 M3/HR)

168 GPM (38.1 M3/HR)

402 GPM (91.2 M3/HR)

1”

2”

3”

4”

6” 860 LB (390 KG)

33 LB (15 KG)-40F (-40C)

TO212F

(100C)

.19 IN (4.7 MM)

.25 IN (6.5 MM)

.75 IN (19 MM)

2 IN (50 MM)

2.5 IN (63 MM)

SPS SERIES SPECIFICATIONS


page 7

DESIGN ADVANTAGES

• Designed for use with CIP cleaning systems



• Low shear for fragile and shear sensitive products



• EHEDG certified


• Lotions, Creams

• Conditioners, Shampoos

• Toothpaste

• Gels, Ointments, Syrups

• Crystalline Emulsions, Extracts

SPS-CIP SERIESfor Cosmetic and Bio-Pharmaceutical Applications


Gallons - Liters

MaxSpeed


CapacityGPM - M3/HR


TempRange°F - °C

WeightLB - KG

InletOutlet

SPS2-CIP

SPS3-CIP

SPS4-CIP




600 RPM 217 PSI (15 BAR)

18 GPM (4.1 M3/HR)

74 GPM (16.8 M3/HR)

168 GPM (38.1 M3/HR)

2”

3”

4”

33 LB (15 KG)

-40F (-40C)

TO212F

(100C)

.25 IN (6.5 MM)

.75 IN (19 MM)

2 IN (50 MM)

SPS-CIP SERIES SPECIFICATIONS

SINE PUMP

MR SERIES PERFORMANCE CURVES

page 8


Speed [RPM]

Cap

acit

y [G

PM

] 0 PSI

150 PSI

25

12.5

00 100 300200 400 500 600

MR120

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

]

0 PSI

150 PSI

50

25

00 100 300200 400 500 600

MR125

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

] 0 PSI

150 PSI

100

50

00 100 300200 400 500 600

MR130

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

]

3000 PSI

150 PSI200

100

00 100 300200 400 500 600

MR150

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

]

0 PSI

150 PSI

150

100

50

00 100 300200 400 500 600

MR135

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

]

300

400 0 PSI

100 PSI

200

100

00 100 300200 400 500 600

MR160

SINE PUMP

page 9


SPS SERIES PERFORMANCE CURVES

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

]

15

7.5

00 100 300200 400 500 600 700 800

0 PSI

150 PSI SINE PUMP

SPS2

Speed [RPM]

Cap

acit

y [G

PM

] 0 PSI

200 PSI

25

12.5

00 100 300200 400 500 600

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

]

0 PSI

200 PSI

100

50

00 100 300200 400 500 600

Speed [RPM]

Cap

acit

y [G

PM

]

0 PSI

200 PSI

200

150

100

50

00 100 300200 400 500 600

SPS3

SPS6

SPS4

SINE PUMP

Speed [RPM]

Cap

acit

y [G

PM

] 300

400 0 PSI

200 PSI

200

100

00 100 300200 400 500 600

NOTE: All performance data is approximate andbased on water. Please contact Sine Pump or yourlocal Sine Pump representative/distributor forcertified performance data.

SPS1 SPS2

Manufacturers representatives, distributors servicecenters and direct offices are located throughout the

world. For a complete list, visit our website.

www.sundyne.com

01.06.15E © Sundyne Corporation 2005 All Rights Reserved

• ANSIMAG • ANYSPEED • CASTER • HMD/KONTRO • MASO/SINE • SCMP • COMPRESSORS • SUNDYNE • SUNFLO •

Sundyne Corporation • Arvada, CO 80007 USA • +1-303-425-0800 • FAX: +1-303-425-0896 • www.sundyne.com Sundyne Europe • Longvic Cedex, France • +33-380-383300 • FAX: +33-380-383371

QUALITY IN. QUALITY OUT.

Outside of North America, Sine Pump can be found by contacting:Postfach 100, 74358 Illsfeld • Tel 07062/9560-0 • Fax 07062/64593 • eMail [email protected]

®

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