PORTABLE ABATTOIR

Readymade portable abattoir, designed to slaughter 1000 chickens per shift.

Approved by the South African Department of Health.

The container structure is durable, robust making the container Abattoir the perfect solution for the smaller business, farmer and in small r remote rural areas.

PAGE 1Contact ICBH GROUP:-

info@icbh.co.za

VISUALS & CONTENT

The abattoir is constructed startingwith a container in good condition. Tomaintain the integrity of security, wemake both hatches lockable frominside the container. In the bottom leftcorner is the hatch for loading live birdcrates into the killing area

This is the selling hatch underconstruction. The serving counterswings inside the abattoir and the roofswings down to lock the hatch fromthe inside. With this system, thesecurity of the container is good.

This picture illustrates the internalstructure where the water andelectrical fittings are all inside theceiling space, and made so robustlythat we are confident the systems inthe roof will never needmaintenance. In The left foregroundis the main circuit board to which allelectrical systems are connected,including the refrigeration controls.

Drainage is established from clean to dirty side without compromising the strength of the container by cutting the ribs under the floors

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There are 4 wash hand basins, two in the processing areas, and one in each entrance lobby.

In this picture can be seen all thekilling area equipment. Right front isthe scald tank, behind it is a knifesterilizer, wash hand basin, in theforeground the killing cones, andfinally the stunner.

View from the killing area towards theevisceration section. The pluckingmachine is back right with the redrubber plucker fingers.

This is a view from the clean end ofthe plant. This is where the birds areeviscerated, cooled and then cut upand packing takes place. Front left isthe incomplete serving hatch, apacking table with a whole birdpacking funnel, behind that a portioncutter(blue motor) then theevisceration trough, you can see thesmall white meat bins for holding thered offal, a sterilizer on the wallseparating this room from the dirtyroom. On the right back is the gibletwash and pack station, and in theforeground the storage refrigerator. PAGE 3

VISUALS & CONTENT

Close up of the evisceration room,trough on the left, giblet wash andpack on the right.

This picture shows the under counter fridge. This fridge will hold a little over 800 packed chickens.

Each lobby has a combination boot and apron wash. All processing and hygiene equipment is made from stainless steel

This is the air chill unit sans its curtains. The birds go onto 12 bird gambrels and as the kill progresses, the birds are pushed 12 at a time through the unit, the first birds coming out in just over an hour. PAGE 4

VISUALS & CONTENT

This is the eviscerating trough with dressing rail above and small meat trays for giblets. The goose-neck pipes are hand rinsing water supply and also serve to wash the offal down to the end of the trough

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VISUALS & CONTENT

COMPLETE WITH 1 x 24ft shipping container full converted into a portable abattoir

approved by the South African Department of Health.

Training in business management, poultry slaughter & food safety

Container rubberized floors, built in services

"clean" and "dirty" separation of entrance lobbies

Entrance lobby: boot and apron wash unit, knee operated wash hand basin

Outer curtains, inner curtains see-through pvc

Brackets for brooms and squeegees

Stunner

Bleeding cones

COMPLETE WITH

Scald tank

Plucker

Heads, feet and mala wash station

Heads, feet and mala pack station

Knife and glove sterilizer

Slaughter knives

Meat trays

Blood bucket

Mala bucket

Hot water geyser for water to wash hand basins

Dressing rail complete with shackles and trolleys

Evisceration trough with water points

Set of hand tools, 6 knives, 2 evisceration spoons, 2 neck skin cutters

Meat trays

Wash point for giblets

Packing table for giblets

Packing table for Whole birds and portions

Portion Saw

Packing funnel

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Air conditioner

Refrigeration compressor and condenser

Air chill unit

Chilling rail with 8 of 12 bird gambrels

Under counter fridge

Electrical equipment in stainless enclosure

Knee operated wash hand basins

Combination boot and apron wash

Inner and outer pvc curtains

Heat sealing wrapping machine

Live bird digital platform and printer scale

Digital printer scales ( Heads and Feet, viscera and sales point)

Tape bag sealers

Viscera removal spatulas/spoons

Pair of stainless steel mesh gloves.

Abattoir food grade clothing, aprons, boots, mop hats

Color coded cleaning equipment

5000l water tank and stand

Industrial backup generator & generator housing

Live bird crates

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COMPLETE WITH

This portable ablution block houses male and female toilets, hot and cold water showers and hand wash basins, staff lockers and as a laundry area for washing and tumble drying of staff uniforms.

PORTABLE ABLUTION

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VISUALS & CONTENT

Front loader washing machine

Front loader tumble dryer

Change room lockers

Drying towels

Canteen Tables sets

Serializing & washing detergents & health care products

Bathroom cleaning utilities

Contact ICBH GROUP:- info@icbh.co.za