Polymer Modifier Solutions Guide

12
Polymer Modifier Solutions Guide Delivering Innovation Worldwide A New Business A New Energy A New Direction

Transcript of Polymer Modifier Solutions Guide

Page 1: Polymer Modifier Solutions Guide

Polymer Modifier Solutions Guide

Delivering Innovation Worldwide

A New Business A New Energy A New Direction

Page 2: Polymer Modifier Solutions Guide

Chemtura is a global specialty chemicals company with leadingpositions in diversified markets. We build the chemistry that makesother products more durable, safer, cleaner and more efficient, inthe building and construction, electrical and electronics, consumer,agricultural, industrial and transportation industries.

With more than 4,400 employees around the world, Chemturaprovides products and services in more than 100 countries andmaintains worldwide manufacturing and research facilities aswell as global sales offices.

Global Solutions

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Our Vision- To be the world’s most innovative supplier of solutions to the polymer industry- To be our customers’ first choice as a committed supplier- To offer the best cost-performance solutions through real innovation- To invest in line with our customers’ growth strategies- To offer the best service locally through integrated plants and supply chains

We are a leading supplier of coupling agents, compatibilizers andimpact modifiers which improve the physical characteristics of manythermoplastic polymers including rigidity, strength and durability tomeet the most demanding customer and consumer requirements.

Our products are used to enhance most major thermoplasticmaterials: Acrylonitrile Butadiene Styrene (ABS), Styrene BlockCopolymers (SBC, SEBS, SIS), Styrene Acrylonitrile (SAN),Thermoplastic Urethane (TPU), Polycarbonate (PC), Polyesters (PBT,PET), Polymethyl Methacrylate (PMMA), Polyamides (PA),Polypropylene (PP), Polyethylene (PE) and Polyphenylene Ether(PPE) and we are committed to offering the broadest and bestrange of products in the industry.

Our ProductsAs one of the world’s top providers ofpolymer modifiers, our Polybond® productsimprove mechanical properties of glass andmineral filled polyolefins,polypropylene/clay nanocomposites,wood/plastic composites and improvedispersion in polyolefin masterbatches andflame retardant compounds. Theseproducts are also used to improvepolyolefin/metal adhesion, polyolefin/inkadhesion and in coextrusion tie layers.Royaltuf® impact modifiers are widely usedto toughen polyamides and provide afavorable balance of properties, includingexcellent room temperature and lowtemperature impact.

03Polymer Modifiers Solution Guide

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With over 100 technologists in the Antioxidants and UV Stabilizer Solutionsbusiness alone, we have more than 4,000 active patents and will continue tostrongly invest in innovation to maintain our position at the forefront of newproduct development and offer the possibility to:

- Improve the cost / performance of our customers’ products

- Offer better performing replacements for competitive products

- Expand into new applications or new markets

Expertise that adds valueOur broad product range, combined with our technical expertise, allows us tooffer multiple solutions to best meet the needs of the customer application. Most of our product solutions are kept in stock and can be shipped within 24hours in order to support the most demanding development projects. With ourgrowing technology team, we stand ready to fully support your developmentprojects, over the phone or in person.

Delivering True Innovation

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We appreciate that our success also relies on being an easy company to workwith. This is why we have established multiple production sites, sales andtechnical offices and laboratories around the world, to bring us close to ourcustomers in all the regions, offering better service and shorter lead times. As our customers invest heavily in the new, emerging markets, we have beenfocusing especially on our structure in those regions to guarantee service levels.

Our new technical application centre in China is thelatest example to add to our existing locations in theMiddle East, South Korea, USA, Brazil, Europe andTaiwan. We have also consolidated our CustomerCare and shipping points and ensured we field ahighly trained sales and distribution team.

Service Worldwide

Manufacturing Centers

Emerging Regions

Technical Centers

Regional Headquarters

Sales & Customer Care Offices

Technical supportOur global network of technical experts are not only specialists in polymerapplications, they are also specialized in using 6 Sigma and Lean Technology tohelp customers solve production or processing problems, and will traincustomers to use these tools for the future.

Committed to future growthChemtura is committed to growing its Antioxidantand UV Stabilizer Solutions business. We continuethe expansion of our manufacturing plants, mostrecently investing in expansions in the Middle East,South Korea and France with future expansionsplanned for our polymer modifiers.

Our continued investment in innovation isparamount with an exciting channel of new andinnovative technology currently underdevelopment. We have consolidated our NorthAmerican R&D facilities at our Morgantown, WVmanufacturing site to create our PolymerModifier R&D Center of Excellence, whichincludes state of the art development andanalytical testing equipment.

Regulatory compliance and corporate responsibilityChemtura is committed to the concept of Sustainable Development – to minimizethe imprint that our operations and businesses leave on our collective health andsafety and on the environment.

Investment in regulatory compliance and advocacy, including REACH*, is apriority. We commit resources to support this, maintaining a strong regulatoryteam and actively participating in industry advocacy groups. In short, we careabout the future…for all of us.

*Registration Evaluation Authorization of Chemicals

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Polymer ModifiersSelection Guide

Acrylic Acid GraftedPolypropylenePolybond® 1001N

Polybond® 1002

Polybond® 1103

High Density PolyethylenePolybond® 1009

Maleic Anhydride GraftedPolypropylenePolybond® 3000

Polybond® 3002

Polybond® 3150

Polybond® 3200

High Density PolyethylenePolybond® 3009

Polybond® 3029

Polybond® 3039

Polybond® 3049

Linear Low Density PolyethylenePolybond® 3149

EPDMRoyaltuf® 485

Royaltuf® 498

SAN GraftedEPDMRoyaltuf® ESG 115B R-2

Royaltuf® 372P20

ABS

Gla

ss/M

iner

alFi

lled

PE

Gla

ss/M

iner

alFi

lled

PP

Ole

fin/P

A B

lend

s

PC PBT

Poly

amid

es

SAN

Woo

d/N

atur

alFi

ber F

illed

PE

Woo

d/N

atur

alFi

ber F

illed

PP

Ink

Adhe

sion

Met

al a

dhes

ion

Mas

terb

atch

Dis

pers

ion

Aid

Non

-Hal

ogen

FR

Enha

ncem

ent

• •• •• •• •

• • • • • • •• • • • • • •• • • • • • •• • • • • • •

• • • • • • •• • • • • • •• • • • • • •• • • • • • •• • • • • • •

••

• • • •• • • •

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Polybond® Typical Properties

Polybond® 1001N PP AA High - 40 Pellet

Polybond® 1002 PP AA High - 20 Pellet

Polybond® 1009 HDPE AA High 5 - Pellet

Polybond® 1103 PP AA High - 400 Pellet

Polybond® 3000 PP MA High 400 1020 Pellet

Polybond® 3002 PP MA Low - 10 Pellet

Polybond® 3009 HDPE MA Low 5 - Pellet

Polybond® 3029 HDPE MA Medium 4 - Micro-Pellet

Polybond® 3039 HDPE MA High 4 - Pellet

Polybond® 3049 HDPE MA High 2 - Pellet

Polybond® 3150 PP MA Medium 53 - Pellet

Polybond® 3200 PP MA High 115 - Pellet

Polybond® 3149 LLDPE MA High 12-30 - Pellet

Base

Res

in

Func

tiona

lity

Func

tiona

l Lev

elFT

IR

MFR

@ 1

90°C

,2.

16kg

g/1

0 m

in

MFR

@ 2

30°C

,2.

16kg

g/1

0 m

in

Phys

ical

For

m

Royaltuf® Typical Properties

Royaltuf® 485 Semi-Crystaline EPDM MA Medium 30 - Pellet

Royaltuf® 498 Amorphous EPDM MA High 30 - Pellet

Royaltuf® ESG 115B R-2 Semi-Crystaline EPDM SAN Medium - - Crumb

Royaltuf® 372P20 Semi-Crystaline EPDM SAN Medium - 20 Pellet

Base

Res

in

Func

tiona

lity

Func

tiona

l Lev

elFT

IR

Moo

ney

Visc

osity

ML(

1+4)

@ 1

25 o

C

MFR

@ 2

65°C

,21

.6kg

g/1

0 m

in

Phys

ical

For

m

ESG 115B R-2 and 372P20differ only in morphology.Continuous phase of ESG115B R-2 is EPDM whilethat of 372P20 is SAN.

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Polymer ModifiersFeatures & BenefitsPolybond® 1001NFEATURESPolypropylene grafted with acrylic acidMedium melt flowHigh level of functionalityBENEFITSIdeal for improving adhesion to metal

Polybond® 1002FEATURESPolypropylene grafted with acrylic acidLow melt flowHigh level of functionalityBENEFITSIdeal for improving adhesion to metal

Polybond® 1103FEATURESPolypropylene grafted with acrylic acidHigh melt flowHigh level of functionalityBENEFITSLower viscosity for formulations where high melt flow isdesirableIdeal for improving adhesion to metal

Polybond® 1009FEATURESHDPE grafted with acrylic acidModerate melt flowHigh level of functionalityBENEFITSIdeal for improving adhesion to metal

Polybond® 3000FEATURESPP grafted with maleic anhydrideHighest level of functionality availableHighest melt flow availableBENEFITSIdeally suited for long glass fiber applicationsHigh efficiency in glass filled PPWell suited for tie-layer compounds

Polybond® 3002FEATURESPP grafted with maleic anhydrideLow melt flowBENEFITSWell suited for tie-layer compounds

Polybond® 3150FEATURESPP grafted with maleic anhydrideHigher melt flow compared to PB3002Increasing level of functionality compared to PB3002BENEFITSWell suited for tie-layer compoundsIdeal compatibilizer for PP/Nylon blends where improvedhydrolytic stability is desired

Polybond® 3200FEATURESPP grafted with maleic anhydrideHigh melt flowHigh level of functionalityBENEFITSHigh efficiency in glass filled PPHigh efficiency compatibilizer for nylon/PP blendsRecommended for clay PP-Nanocomposites and wood plasticcompositesAlso effective in agricultural fiber and starch formulationsWell suited for tie-layer compounds

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Polybond® 3009FEATURESHDPE grafted with maleic anhydrideLow melt flowMedium level of functionalityLow gel countsBENEFITSIdeal for sheet & film applications

Polybond® 3029FEATURESHDPE grafted with maleic anhydrideLow melt flowHigh level of functionalityBENEFITSIdeal for wood plastic composite or other highly filledapplications

Polybond® 3039FEATURESHDPE grafted with maleic anhydrideLow melt flowHigh level of functionalityNon-dusting micro-pellet formBENEFITSEasy, uniform distribution Ideal for wood plastic composite or other highly filledapplications

Polybond® 3049FEATURESHDPE grafted with maleic anhydrideLow melt flowHighest level of functionalityBENEFITSIdeal for wood plastic composite or other highly filledapplicationsAlso effective in agricultural fiber and starch formulations

Polybond® 3149FEATURESLLDPE grafted with maleic anhydrideModerate melt flowHigh level of functionalityBENEFITSWell suited for wood plastic composites and other highly filledcompounds

Royaltuf® 485FEATURESSemi-Crystaline EPDM grafted with maleic anhydrideMedium level of functionalityFree flowing pelletBENEFITSEffective impact modifier for a wide variety of polyamides5-7% loading for glass filled polyamides20% loading for super-tough polyamides

Royaltuf® 498FEATURESAmorphous EPDM grafted with maleic anhydrideHigh level of functionalityFree flowing pellet dusted to facilitate storage and feedingBENEFITSEffective impact modifier for a wide variety of polyamides5-7% loading for glass filled polyamides20% loading for super-tough polyamidesProvides highest level of impact properties at sub-ambienttemperatures

Royaltuf® ESG 115B R-2FEATURES50% EPDM Rubber grafted with styrene-acrylonitrile (AES)EPDM Rubber in the continuous phaseCrum formBENEFITSProvides excellent impact properties at ambient and sub-ambient temperaturesMaintains polymer properties in UV and thermal environmentsProvides exceptional weather resistant propertiesCompatible with many polar polymers

Royaltuf® 372P20FEATURES50% EPDM Rubber grafted with styrene-acrylonitrile (AES)SAN in the continuous phasePellet formBENEFITSProvides excellent impact properties at ambient and sub-ambient temperaturesMaintains polymer properties in UV and thermal environmentsProvides exceptional weather resistant propertiesCompatible with many polar polymers

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Mod

ifier

Type

CAS

Regi

stry

No.

FDA

Reg

ulat

ion

(21

CFR)

*

PP/AA

PP/AA

HDPE/AA

PP/AA

PP/MA

PP/MA

HDPE/MA

HDPE/MA

HDPE/MA

HDPE/MA

HDPE/MA

PP/MA

PP/MA

EPDM/MA

EPDM/MA

EPDM/SAN

EPDM/SAN

Polybond® 1001N

Polybond® 1002

Polybond® 1009

Polybond® 1103

Polybond® 3000

Polybond® 3002

Polybond® 3009

Polybond® 3029

Polybond® 3039

Polybond® 3049

Polybond® 3149

Polybond® 3150

Polybond® 3200

Royaltuf® 485

Royaltuf® 498

Royaltuf® ESG 115B R-2

Royaltuf® 372P20

25214-24-8

25214-24-8

9010-77-9

9003-07-0

9003-07-0

9002-88-4

9003-07-0

9003-07-0

25038-36-2

25038-36-2

32069-92-4

175.105, 176.180

175.105, 176.180

175.105, 176.180

175.105, 176.180,177.1210,

175.380, 175.390,177.1390

175.105, 176.180,177.1210,

175.300, 175.380,175.390, 177.1390

175.105, 176.180,177.1210,177.1520

175.105, 176.180,177.1210,

175.300, 175.380,175.390,177.1390

175.105, 176.180,177.1210,

175.380, 175.390,177.1390

a

a

a

a

bc

a

bc

a

d

a

b

c

a

bc

Complies

Complies

Complies

Complies

Complies

Complies

Complies

Complies

Lim

itatio

ns

Dire

ctiv

e20

02/7

2/EC

(Eur

ope)

*

Regulatory Summary

It is recommended to verifythe current status bycontacting the ProductSafety and RegulatoryAffairs Department ofChemtura Corporation at866.430.2775. Please referto MSDS for productinventory status

Limitationsa Amount required to

achieve the desired effectb Not to exceed amount

required to achieve thedesired effect

c May not contact foodd To contain no more than

2% by weight ofcopolymer units derivedfrom maleic anhydrides

* Chemtura Corporation has no control over final product composition, processing conditions, or the final applications. It is, therefore, the responsibility of the manufacturer of the end use article to check compliance with any relevant regulation.

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Why Chemtura?Because we offer:

- True innovation and partnership in development- The largest range of Polymer Modifier solutions in the industry- Global reach and supply capabilities- Unbeatable technical expertise and application knowledge- Continued strategic investments in emerging markets- Significant investments in regulatory compliance

Because we are committed:

- To be the world’s most innovative supplier of solutions to the polymer industry

- To be our customers’ first choice as a committed supplier- To offer the best cost-performance solutions through

real innovation- To invest in line with our customers’ growth strategies - To offer the best service locally through integrated plants and

supply chains

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Call us now

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The information contained herein is correct to the best of our knowledge. Your attention is directed to the pertinent MaterialSafety Data Sheets for the products mentioned herein.

All sales are subject to Chemtura’s standard terms and conditions of sale, copies of which are available upon request andwhich are part of Chemtura’s invoices and/or order acknowledgements. Except as expressly provided in Chemtura’s standardterms and conditions of sale, no warranty, express or implied, including warranty of merchantability or fitness for a particularpurpose, is made with respect to the product described herein. Nothing contained herein shall constitute permission orrecommendation to practice any invention covered by a patent without license from the owner of the patent.

© Copyright 2010

The tradenames in this brochure are registered trademarks of Chemtura Corporation and/or its subsidiaries.

Antioxidant and UV Stabilizer Solutions Contact Information

Chemtura CorporationWorld Headquarters1818 Market Street, Suite 3700Philadelphia, PA 19103

International Sales Offices

AmericasCustomer Care, U.S.tel. 1-765-497-6100/800-428-7947fax. 1-765-463-2188

Technical Servicetel. 1-304-284-2256fax. 1-304-284-2296email. [email protected]

Braziltel. 55-11-3896-1500fax. 55-11-3896-1502

Mexicotel. 52-55-5010-6601fax. 52-55-5872-7370

Europe, Middle East & AfricaUnited KingdomChemtura Sales UK LtdTenax Road, Trafford Park,Manchester, M17 1WT, UK

Customer Care Europetel. 44-161-875-3800fax. 44-161-875-3290

Technical Service Europetel. 39-335-624-2046fax. 39-0773-615-334email. [email protected]

Russiatel. 7495-580-7775fax. 7495-933-5960

Visit us on the web atwww.chemtura.com

Asia/PacificChemtura Shanghai Co. Ltd.Shanghai Representative OfficeRoom 1703-1705, China Fortune TowerNo. 1568 Century Avenue, Pudong DistrictShanghai, 200122P. R. Chinatel. 86-21-3866-6688fax. 86-21-6876-0700

Customer Care, Asia Pacifictel. 86-21-3866-6511fax. 86-21-6876-0772

Technical Service, Asia Pacifictel. 86-21-38-66-65-39fax. 86-21-68-76-07-73email. [email protected]

Japantel. 81-3-5510-7000fax. 81-3-5510-7004

Koreatel. 82-2-541-1300fax. 82-2-541-3950

Singaporetel. 65-6770-5110fax. 65-6774-2443

Taiwantel. 886-2-2713-1790fax. 886-2-2712-5668

Responsible Care®Chemtura is dedicated to Responsible Care®, the chemical industry's initiative to protect the environment; ensure the safety andsecurity of our operations; and safeguard the health and safety of our employees and neighboring communities. Our goal is to makecontinuous progress toward the vision of no accidents, injuries or harm to the environment. As active and responsible membersof the communities in which we operate, Chemtura is committed to open communication with our employees and neighbors.We monitor the safe production, transportation and use of our products. Our employees are comprehensively trained to do theirjobs safely and with minimum impact on the environment. We care about the future — for all of us. If you have any questions, orwould like to comment on our Responsible Care program, please send an email to [email protected].