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28
Confidential Emilie Meddah BL Polymer Additives Global Technical Assistance 16.05.2014 Polymer Additives for Plastics ANTISTATIC AGENTS FOR POLAR PLASTICS

Transcript of Polymer Additives for Plastics - myChem · Emilie Meddah, BL Polymer Additives, Global Technical...

Page 1: Polymer Additives for Plastics - myChem · Emilie Meddah, BL Polymer Additives, Global Technical Assistance, 16.05.2014 Antistatic Agents for Polar Plastics 2 ® Trademark registered

Confidential

Emilie Meddah

BL Polymer Additives

Global Technical Assistance

16.05.2014

Polymer Additives for Plastics

ANTISTATIC AGENTS FOR POLAR PLASTICS

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Antistatic Agents for Polar Plastics

2

® Trademark registered by Clariant in numerous countries

®* Trademark licensed to Clariant in numerous countries

Confidential, Antistatics for Polar Plastics

Hostastat®* FA 14

Hostastat®* FA 24

Hostastat®* FE 20

Hostastat®* HS 1

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Hostastat HS 1 Fine Grain / Pills / Zn Pills Appearance

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Hostastat FE 20, Hostastat FA 14 and FA 24 Appearance

4

Hostastat FE 20 Hostastat FA14 Hostastat FA 24

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Recommendation & Suitability

Standard Plastics PS PS-HI PVCABS/

SAN

PET/

PBTPA PC POM TPU

Hostastat FA 14 / FA 24

Hostastat FE 20 2)

Hostastat HS 1 1)

5

= Main application

= Applicable

1) for opaque PVC applications

2) for transparent PVC applications

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Hostastat HS 1 in Polar Plastics General Recommendation Table

6

Polymer Dosage [phr]

Achievable Effects (reduction of surface resistivity / static decay time)

Remark

PA 6.6

PA 6

2-3 from 1013 Ω / > 180 sec.

to 109 Ω / ~ 10 sec.

the hygroscopic behaviour of PA leads to a low surface resistivity itself

PC 2 from 1014 Ω / > 180 sec.

To 109 Ω/ ~ 2 sec.

strong colour influence

not for transparent application

PET 2-3 from 1015 Ω

to 1013 Ω

not transparent

colour influence

PBT 2-3 from 1013 Ω / > 180 sec.

to 1010 Ω / ~ 4 sec.

only small colour influence

(∆YI approx. 3)

POM 2 from 1014 Ω / ~ 120 sec.

to 1012 Ω / < 1 sec.

only small colour influence

TPU 1 from 1015 Ω

to 1011 Ω

only small colour influence

PS/ABS 2-3 from 1015/1014 Ω / > 180 sec.

to 109/1010 Ω / < 5 sec.

not for transparent application

only small colour influence

Confidential, Antistatics for Polar Plastics

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Weight Increase of Hostastat HS 123 °C at 50 % rel. Humidity

7

0

0,2

0,4

0,6

0,8

1

1,2

1,4

0 2 4 6 8 10

Time of exponation [days]

We

igh

t in

cre

as

e [

%]

Test: 2 g fine grain distributed on 9.6 cm²

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Volatilities

8

0

2

4

6

8

10

12

14

16

80 100 120 140 160 180 200 220 240 260 280 300 10' 20' 30'

Temperature [°C] / isotherm at 300 °C [min]

Vo

lati

lity

[%

]

Hostastat HS 1 Hostastat FE 20

Thermogravimetry: 1 l air/min, sample size 500 mg, surface 3 cm², heating rate 2 K/min.

Confidential, Antistatics for Polar Plastics

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Antistats in PVCScope of the Tests

Surface resistance

– Rigid PVC different stabilizations (Sn, Pb , Ca/Zn & Ba/Cd)

– Semi- Rigid PVC different stabilizations (Sn, Pb , Ca/Zn & Ba/Cd)

– Flexible PVC different stabilizations (Sn, Pb , Ca/Zn & Ba/Cd)

– Influence on transparency different products (+ surface resistance)

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Hostastat HS 1 & FE 20 in Rigid PVC Various Base Stabilizations

10

Sur

face

res

ista

nce

[ Ω]

Sn-stabilised Pb-stabilised Ca/Zn-stabilised Ba/Cd-stabilised

no antistat 1 phr Hostastat HS 1 2 phr Hostastat HS 1 1 phr Hostastat FE 20 2 phr Hostastat FE 20

109

1014

1013

1012

1011

1010

1015

Test: 1 mm pressed sheet, determination after 3 days storage at 23°C/ 50 % rel. humidity

100.0 parts Hostalit S 41701.5 parts Octyl tin stabiliser0.5 parts Licowax E

100.0 parts Hostalit S 41703.0 parts 3-basic lead Sulfate0.5 parts Licowax PED 521

100.0 parts Hostalit S 41702.0 parts Ca/Zn-stabiliser0.5 parts Licowax PED 521

100.0 parts Hostalit S 41702.0 parts Ba/Cd-stabilizer0.5 parts Licowax PED 521

> 1015 > 1015 > 1015 > 1015

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Hostastat HS 1 & FE 20 in Semi-Rigid PVC - Various Base Stabilizations -

11

Test: 1 mm pressed sheet, determination after 3 days storage at 23°C/ 50 % rel. humidity

100.0 parts Hostalit S 417025.0 parts DOP1.5 parts Octyl tin stabiliser0.5 parts Licowax E

100.0 parts Hostalit S 417025.0 parts DOP3.0 parts 3-basic lead sulfate0.5 parts Licowax E

100.0 parts Hostalit S 417025.0 parts DOP2.0 parts Ca/Zn-stabiliser0.5 parts Licowax E

100.0 parts Hostalit S 417025.0 parts DOP2.0 parts Ba/Cd-stabiliser0.5 parts Licowax E

Sur

face

res

ista

nce

[ Ω]

Sn-stabilised Pb-stabilised Ca/Zn-stabilised Ba/Cd-stabilised

Without

1 phr Hostastat HS 1 2 phr Hostastat HS 1

1 phr Hostastat FE 20 2 phr Hostastat FE 20

109

1014

1013

1012

1011

1010

1015

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Hostastat HS 1 & FE 20 in Flexible PVC Various Base Stabilizations

12

Test: 1 mm pressed sheet, determination after 3 days storage at 23°C/ 50 % rel. humidity

100.0 parts Hostalit S 417066.0 parts DOP1.5 parts Octyl tin stabilizer0.5 parts Licowax PED 521

100.0 parts Hostalit S 417066.0 parts DOP3.0 parts 3-basic lead sulphate0.5 parts Licowax PED 521

100.0 parts Hostalit S 417066.0 parts DOP2.0 parts Ca/Zn-stabilizer0.5 parts Licowax PED 521

100.0 parts Hostalit S 417066.0 parts DOP2.0 parts Ba/Cd-stabilizer0.5 parts Liocwax PED 521

Sur

face

res

ista

nce

[ Ω]

Sn-stabilised Pb-stabilised Ca/Zn-stabilised Ba/Cd-stabilised

Without

1 phr Hostastat HS 1 2 phr Hostastat HS 1

1 phr Hostastat FE 20 2 phr Hostastat FE 20

109

1014

1013

1012

1011

1010

1015

Confidential, Antistatics for Polar Plastics

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0

10

20

30

40

50

60

70

80

90

100

Transparency [%] Surface resistivity [Ohm]

1017

1016

1015

1014

1013

1012

1011

1010

109

108

107

Impact of Antistats on Transparency of PVC

13

Test: 1 mm pressed sheet, determination after 3 days storage at 23°C/ 50 % rel. humidity

Hostastat FE 20 - 1.5 1.2 1 - phrHostastat HS 1 - - 0.3 0.5 1.5 phr

Test formulation:Hostalit S 3060 100,0 partsProcessing aid 1,0 phrHostastab SnS 10 1,5 phrGlycerolmonooleate 0,3 phrWax E 0,3 phrTest product 1,5 phr

Confidential, Antistatics for Polar Plastics

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Antistats in StyrenicsScope of the Tests

– GP – PS dosage level & storage days

– influence on transparency in a GP - PS

– influence on colour in a GP - PS

– HI – PS dosage level & storage days

– ABS dosage level & products surface resistance & static decay

– SAN dosage level & products surface resistance

14 Confidential, Antistatics for Polar Plastics

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Hostastat HS 1 in PS-GP (General Purpose)

15

Test: 1 mm injection moulded plates, standardized storage (24h @ 23°C/ 50% rel. humidity)

Sur

face

res

ista

nce

[ Ω]

no antistatic agent + 1 phr + 2 phr + 3 phr

Level of Hostastat HS 1

1 day

7 days

14 days

109

1014

1013

1012

1011

1010

1015

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Impact of Antistats on Transparency of PS-GP

16

Test: 2 mm injection moulded plates, 7 days 23 °C/ 50 % rel. humidity

Hostastat HS 1 - 0.5 1.0 1.5 - - - - 0.3 phrHostastat FE 20 - - - - 1.0 2.0 - - 2.0 phrHostastat FA 14 - - - - - - 0.5 1.0 - phr

0

10

20

30

40

50

60

70

80

90

100

Transparency [%] Surface resistance [Ohm]

1014

1013

1012

1011

1010

109

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Impact of Antistats on Colour of PS-GP

17

Test: 2 mm injection moulded plates, 7 days 23 °C/ 50 % rel. humidity

Host. HS 1 - 0.5 1.0 1.5 - - - - 0.3 phrHost. FE 20 - - - - 1.0 2.0 - - 2.0phrHost. FA 14 - - - - - - 0.5 1.0 - phr

54

56

58

60

62

64

66

68

L-value Surface resistance [Ohm]

1014

1013

1012

1011

1010

109

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Hostastat HS 1 in PS-HI (High Impact)

18

Test: 1 mm injection moulded plates, standardized storage (24h @ 23°C/ 50% rel. humidity)

Sur

face

res

ista

nce

[ Ω]

no antistatic agent + 1 phr + 2 phr + 3 phr

1 day

7 days

14 days

109

1014

1013

1012

1011

1010

1015

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Hostastat HS 1 in ABS

19

Test: 1 mm injection moulded plates, standardized storage (24h @ 23°C/ 50% rel. humidity)

> 180 / 1015 > 180

0

10

20

30

40

50

60

no antistatic agent + 2 phr + 3 phr

Half life time [sec] Surface resistance [Ohm]

1016

1013

1012

1011

1010

109

1014

1015

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Ethoxylated Amine vs. Alkylsulfonatein ABS

20

Test: 1 mm injection moulded plates, standardized storage (24h @ 23°C/ 50% rel. humidity)

> 180 / 1015 > 180

3 % 3 %

0

20

40

60

80

100

120

140

160

180

200

no antistatic agent Hostastat HS 1 Hostastat FA 14

Half life time [sec] Surface resistance [ohm]

1016

1013

1012

1011

1010

109

1014

1015

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Hostastat HS 1 in SAN

21

Test: 1 mm injection moulded plates, standardized storage (24h @ 23°C/ 50% rel. humidity)

Sur

face

res

ista

nce

[ Ω]

no antistatic agent 2,5 phr Hostastat HS 1 2,0 phr Hostastat FA 14

After 1 day

After 8 days

After 7 weeks

109

1014

1013

1012

1011

1010

1015

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Antistats in PAScope of the Tests

– PA 6.6 dosage level surface resistance & static decay

– PA 6.6 dosage level influence on colour

– PBT dosage level surface resistance & half time

– PBT dosage level colour

– TPU surface resistance (Polyester and Polyether based on TPU)

22 Confidential, Antistatics for Polar Plastics

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Hostastat HS 1 in PA 6.6

23

Test: 2 mm injection moulded plates, 2 days 23 °C/ 50 % rel. humidity

> 180

0

10

20

30

40

50

60

70

80

90

100

no antistatic agent + 1 phr + 2 phr + 3 phr

Half life time [sec] Surface resitivity [Ohm]

1014

1013

1012

1011

1010

109

1015

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Influence of Hostastat HS 1 on Colour of PA 6.6

24

Test: 2 mm injection moulded plates, 2 days 23 °C/ 50 % rel. humidity

0

2

4

6

8

10

12

14

16

no antistatic agent + 1 phr + 2 phr + 3 phr

0

10

20

30

40

50

60

70

80

Yellowness-Index L-value

Confidential, Antistatics for Polar Plastics

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Hostastat HS 1 & FE 20 in PBT

25

Test: 2 mm injection moulded plates, 2 days 23 °C/ 50 % rel. humidity

> 180 140

0

10

20

30

40

50

60

70

80

90

100

no antistaticagent

+ 1 phrHostastat

HS 1

+ 2 phrHostastat

HS 1

+ 3 phrHostastat

HS 1

+ 2 phrHostastat

FE 20

+ 3 phrHostastat

FE 20

Half life time [sec] Surface resitivity [Ohm]

1014

1013

1012

1011

1010

109

1015

Confidential, Antistatics for Polar Plastics

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Impact of Antistats on Colour of PBT

26

Test: 2 mm injection moulded plates, 2 days 23 °C/ 50 % rel. humidity

0

1

2

3

4

5

6

7

8

9

10

noantistatic

agent

+ 1 phrHostastat

HS 1

+ 2 phrHostastat

HS 1

+ 3 phrHostastat

HS 1

+ 2 phrHostastat

FE 20

+ 3 phrHostastat

FE 20

Yel

low

ness

Inde

x

Confidential, Antistatics for Polar Plastics

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Hostastat HS 1 in TPU

27

Test: 1 mm injection moulded plates, standardized storage (24h @ 23°C/ 50% rel. humidity)

Polyether based TPU Polyester based TPU

Sur

face

res

ista

nce

[ Ω]

Without 1%109

1014

1013

1012

1011

1010

1015

Sur

face

res

ista

nce

[ Ω]

Without 1%109

1014

1013

1012

1011

1010

1015

Confidential, Antistatics for Polar Plastics

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Remarks

For Further Infomation, Such as:

Testing Methods, Food Approvals,

Antistats for Engineering Resins,

Basic Principles of Electrostatic

Charging and Competition

Please refer to the Presentation

Antistats - Introduction

28 Confidential, Antistatics for Polar Plastics