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PNEUMATEX

Specifications | Calculations

P

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Phone +41 (0)61 906 26 26

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[email protected]

www.pneumatex.com

Pressure maintenance

heating technology

Quality assurance

water systems

Pressure stabilisation

drinking water

Reliable pressurisation is the basic requirement for a gentle and trouble-free operation

of heating, solar and cooling water systems. Completly sealed, modern systems with

Statico, Compresso, Transfero and Pleno are the traditional hallmarks of the Pneumatex

pioneers.

The quality of the heat transfer medium is decisive for the reliability and durability of a

system. Zeparo separators ensure bubble-free and sludge-free water. Vento degassing

devices also remove dissolved gases almost completely and are therefore particularly

effective as problem solvers.

A stable water supply and economical, gentle handling of precious drinking water re -

sources is the core benefit of our Aquapresso expansion vessels. All aspects of specific

hygienic requirements are met.

Pneumatex – Dynamic water management| swiss made | 02

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Table of contents

Calculations

Statico selection

Compresso selection

Transfero selection

Aquapresso selection

Safety technology

Supply | Product range | Table of contents

Pressure maintenance – Planning and calculating with SelectP!

Statico Expansion vessels with fixed air cushion

Statico SD | SE | SU | SG

Compresso Pressure maintenance systems with compressors

TecBox C 10.1 F | C 10.1 | CPV 10.1 | CPV 10.1 C | C 20.1 | C 10.2 | C 20.2 | CX

Primary vessel CU | Secondary vessel CU...E

Primary vessel CG | Secondary vessel CG...E

Transfero Pressure maintenance systems with pumps

TecBox T .1 | TP .1 | TV .1 | TPV .1 | T .2 | TP .2 | TV .2 | TPV .2 | TPV .2 P

Primary vessel TU, TG | Secondary vessel TU...E, TG...E

TecBox TI | Primary vessel TGI | Secondary vessel TGI...E | Primary vessel TGI...H

Pleno Water make-up systems

Pleno | Throughput V | P | PI | PI 9.1 | PI 6.1 | PI 6.2

Vento Degassing systems

Vento V .1 | V .1 E | V .1 C | V .1 EC | VP .1 E | VP .1 EC | VP .2 E | VP .2 EC | VP .1 PEC

Zeparo Separator

Universal Air vent Zeparo ZUT | ZUP

Separator | Pressure loss DP

Universal Separator Zeparo ZUV | ZUD | ZUM | ZUK

Redox Zeparo ZUR | Function

Universal Low loss header Zeparo ZUC | Function

Industrial Separator Zeparo ZIO | ZIK

Extended Separator Zeparo ZEK

Adapter Zeparo ZPA | Redox anode Zeparo ZPR | Magnet Attachment Zeparo ZIMA

Thermal insulation Zeparo ZHI

Aquapresso Expansion vessels for drinking water

Aquapresso | Pressure loss DP | AD | ADF | AU | AUF | AG | AGF

Accessories

Intermediate vessels DD | DU | DG

Blow off vessels ET | Low water protection WMS

Safety valves DSV...H | DSV...DGH

Pre set pressure measuring gauge DME | Hydrometer H | Thermometer/Manometer TH | Push button valve DH

Lock shield valves DLV

ComCube DCD | DCA | Liz IAB | Paz PMIN | Master-Slave DMS

Commissioning Compresso | Transfero | Pleno | Vento

Glossary

Being close to the customers generates trust

Benefits of partnership

The evolution of a visionary ide

04 | 05

06 | 07

08 | 09

10 | 11

12 | 13

14

16 | 17

18 | 19

20 – 23

24 | 30

31

32 | 33

34 – 43

44 | 45

46 – 48

50 – 53

54 – 59

60 | 61

62

63 – 67

68 | 69

70 | 71

72 – 75

76 – 77

78

79

80 – 84

85 | 86

87

88 – 90

91

92 | 93

94 – 96

97

99 – 103

104 | 105

106 – 109

110 | 111

new: TPV .2 P

new: VP .1 PEC

new: ZUR

new: DLV

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CalculationHeating systems TAZ ≤ 110 °C following EN 12828,

solar systems ENV 12977-1

Our on line calculation program

SelectP! is based on an advan-

ced calculation method and data

base. Therefore results may deviate

slightly in marginal areas.

1) In solar systems to ENV12977-1:

Collector volume VK that can evaporate

when not in operation; otherwise VK = 0

2) The formula for the minimum pres-

sure P0 applies to the installation of

the pressure maintenance on the

suction side of the circulation pump.

In case of a pressure-side installation

P0 is to be increased by the pump

pressure Δ p.

3) Add 5 litre when a Vento is installed

in the system.

4) The safety valves must work within

these limits.

5) Necessary for:

heating systems tR > 70 °C,

cooling water systems tmin < 5 °C,

not for Transfero TV and TPV.

General equations

VA Water capacity of the system VA = VA central heating + VA district heating pipe system design

VA = vA * Q + VA district heating pipe vA Specifi c water capacity, table 2

Q Installed heat capacity

Ve Expansion volume Ve = e * VA e Expansion coeffi cient for tmax, table 1

VV Water reserve VV ≥ 0,005 * VA ≥ 3 Liter

P0 Miniumum pressure 2) P0 = HST/10 + pD + 0,3 bar ≥ pZ pD (TAZ), table 1

pa Initial pressure pa ≥ P0 + 0,3 bar

Statico

Df Pressure factor Df = (pe + 1)/(pe – P0)

VN Nominal volume VN ≥ (Ve + VV + 1,1 * VK1) + 53) ) * Df With Statico + Vento: VN ≥ 80 Liter

pe Final pressure pe ≤ PSV – ASV ASV = 0,5 bar for PSV ≤ 5 bar 4)

ASV = 0,1 PSV for PSV > 5 bar 4)

Compresso

VN Nominal volume VN ≥ (Ve + VV + 1,1 * VK1) + 53) ) * 1,1

pe Final pressure pe = pa + 0,2 check: pe ≤ PSV – ASV

TecBox Q = f(HST) page 8

Transfero

VN Nominal volume VN ≥ (Ve + VV + 1,1 * VK1) + 53) ) * 1,1

pe Final pressure pe = pa + 0,4 check: pe ≤ PSV – ASV

TecBox Q = f(HST) page 10

Intermediate vessels 5)

VN Nominal volume VN ≥ VA * Δe + 1,1 * VK 1) + 53) Δe for tR and tmin, table 1

t ( TAZ, tmax, tR, tmin) | °C

e | 0 % glycol = 0 °C

pD | bar

e | 40 % glycol = -24 °C

pD | bar

Δ e cooling water syst. t < 5 °C

Δ e heating systems tR > 70 °C

tmax | tR

Radiators

Flat radiators

Convectors

Air handlers

Floor heating

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Table 1: e expansion coeffi cient and pD vapour pressure

-34 -28 -24 -10 0 40 50 60 70 80 90 100 105 110

– – – – 0 0,0074 0,0118 0,0168 0,0224 0,0287 0,0356 0,0432 0,0472 0,0514

– – – – – – – – – – – – 0,2 0,4

– – 0 → 0,0059 0,0239 0,0300 0,0364 0,0431 0,0502 0,0576 0,0653 0,0693 0,0734

– – – – – – – – – – – – – 0,2

0,0110 0,0086 0,0066 0,0014 – – – – – – – – – –

– – – – – – – – – 0,0063 0,0132 0,0208 0,0248 0,0290

Table 2: vA approx. water capacity* of central heatings referred to the installed heat capacity Q

°C 90 | 70 80 | 60 70 | 55 70 | 50 60 | 40 50 | 40 40 | 30

vA litres/kW 14,0 16,5 20,1 20,6 27,9 36,6 –

vA litres/kW 9,0 10,1 12,1 11,9 15,1 20,1 –

vA litres/kW 6,5 7,0 8,4 7,9 9,6 13,4 –

vA litres/kW 5,8 6,1 7,2 6,6 7,6 10,8 –

vA litres/kW 9,2 10,3 11,8 11,9 14,7 18,0 26,8

* water capcity = heat generator + distribution net + heat emitters

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PSVP0

HST/10 + pD

pa pe

≥ 0

,3 b

ar

≥ 0,3

bar

optimum pressure range

≥ 0

,5 b

ar

Ppneumatex.com

online calculating and planning with

Statico

P0 is set as pre set pressure

on the gas side.

Compresso

P0 and the switching points

are calculated by the

BrainCube. page 4

Transfero

P0 and the switching points

are calculated by the

BrainCube. page 4

Precision pressure maintenance

P0 Minimum pressure

Air controlled Compresso or water controlled

Transfero minimize the pressure variations

between pa and pe.

Compresso ± 0,1 bar

Transfero ± 0,2 bar

Statico

pa is the cold fill pressure which

determines the water reserve

= pa ≥ P0 + 0,3 bar;

water make-up «on»

= pa – 0,2 bar

Compresso

at least water reserve in the

vessel;

pa fallen short of during

cooling, then compressor

«on»

Transfero

at least water reserve in the

vessel;

pa fallen short of during

cooling, then pump «on»

Statico

pe is reached after heating

up to tmax.

Compresso

pe exceeded by heating up,

then air-side solenoid valve

«open»

Transfero

pe exceeded by heating up,

then water-side solenoid

valve «open»

pa Initial pressure pe Final pressure

Length up to approx. 30 m

Heating TAZ ≤ 110°C | Solar

Cooling tmax ≤ 50°C

Length up to approx 10 m




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DNe 20 25 32 40 50 65 80 100

Q | kW 1.000 1.700 3.000 3.900 6.000 11.000 15.000 23.000

Q | kW 1.600 2.700 4.800 6.300 9.600 18.100 24.600 36.800

Table 4: DNe standard values for expansion pipes with Transfero T_ *

T_ 4.1 T_ 6.1 T_ 8.1 T_ 10.1 T_ 4.2 T_ 6.2 T_ 8.2 T_ 10.2 TPV...P

DNe 32 32 32 32 50 | 40 50 | 40 50 | 40 50 | 40 50

HST | m all all all all < 20 | ≥ 20 < 25 | ≥ 25 < 35 | ≥ 35 < 50 | ≥ 50 all

DNe 32 40 | 32 40 | 32 40 | 32 50 | 40 50 | 40 50 | 40 50 | 40 65

HST | m all < 25 | ≥ 25 < 30 | ≥ 30 < 45 | ≥ 45 < 25 | ≥ 25 < 35 |≥ 35 < 48 | ≥ 48 < 65 | ≥ 65 all

* 2 expansion pipes DNe for Transfero TV, TPV due to degassing,

1 expansion pipe DNe for Transfero T, TP

Table 5: DNe standard values for expansion pipes with Transfero TI

TI ..0.2 TI ..1.2 TI ..2.2 TI ..3.2

DNe 50 65 80 100

DNe 65 80 100 125

TAZ ≤ 100 °C

06

ZUT

HST

HB

ZUM

Statico SD

in a heating system

up to approx. 100 kW

Pleno Pl

Water make-up as pressure

maintenance monitoring

device according to

EN 1282

Zeparo ZUVL

for the central separation

of micro bubbles

Zeparo ZUM

for the central separation of

sludge, with magnetic action

Zeparo ZUT

for automatic venting during

filling and during draining

Further accessories

Specifications

Δp

DSV...H

ZUVL

Statico SD

H, TH

DH

DLV

Pleno PI

tR

tmax

DNe

PSV

Q

Water make-up

connection

pNS

Selection

Heating systems TAZ ≤ 110 C, without addition of antifreeze

statico

Example

Q = 200 kW

PSV = 3 bar

HST = 7 m

Radiators 90 | 70 °C

selected: Statico SU 300.3

P0 = 1 bar

Reduce the factory-set

pre set pressure from

1,5 bar to 1 bar!

Technical data: Specifications

Quick selection

Radiators Flat radiators Radiators Flat radiators Radiators Flat radiators 90 | 70 90 | 70 70 | 50 90 | 70 90 | 70 70 | 50 90 | 70 90 | 70 70 | 50

Q | kW Nominal volume VN | litres Nominal volume VN | litres Nominal volume VN | litres

10 25 18 12 18 12 12 25 18 18

15 35 18 18 25 18 18 35 25 25

20 35 25 25 35 18 18 50 35 25

25 50 35 35 35 25 25 50 35 35

30 80 35 35 50 35 25 80 50 50

40 80 50 50 80 35 35 80 80 50

50 120 80 50 80 50 50 120 80 80

60 120 80 80 80 80 50 120 80 80

70 120 80 80 120 80 80 140 120 80

80 140 120 80 120 80 80 180 120 120

90 180 120 120 120 80 80 180 120 120

100 180 120 120 140 120 80 200 140 120

130 300 140 140 180 120 120 300 180 180

150 300 180 180 200 140 120 300 200 180

200 400 300 200 300 180 180 400 300 300

250 500 300 300 400 300 200 500 400 300

300 500 400 300 400 300 300 600 400 400

400 800 500 400 600 400 300 800 500 500

500 1000 600 500 800 500 400 1000 800 600

600 1000 800 600 800 500 500 1500 800 800

700 1500 800 800 1000 600 600 1500 1000 800

800 1500 1000 800 1500 800 600 2000 1000 1000

900 1500 1000 1000 1500 800 800 2000 1500 1000

1000 2000 1500 1000 1500 1000 800 2000 1500 1500

1500 3000 2000 1500 2000 1500 1500 3000 2000 2000

PSV 2,5 bar

P0 1,0 bar

HST ≤ 7 m

PSV 3,0 bar

P0 1,0 bar

HST ≤ 7 m

PSV 3,0 bar

P0 1,5 bar

HST ≤ 12 m

System example –

may require changes to meet local legislation

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ZUT

DSV...DGH

ET

ZIO...S

Statico SU

DLV

Statico SU

in a heating system

up to approx. 700 kW

Vento VP...E

for the central venting

and degassing, with water

make-up as pressure main-

tenance monitoring device

according to EN 12828

Zeparo ZIO...S

optional for micro bubbles

or sludge particles,

in this case configured

as sludge separator

Zeparo ZUT



Further accessories

Specifications

HST

tR

tmax

PSV

Δp

Q

Water make-up

connection

Lock shield valve DLV

Expansion pipe

Pleno

* Specifications – Pleno

Vento

* Specifications – Vento

Zeparo

Note for TAZ above 100 °C

pre set pressure setting P0

Filling pressure, Initial pressure

Above 100 °C the static height HST decreases in the quick selection table.

TAZ = 105 °C HST – 2 m, TAZ = 110 °C HST – 4 m

P0 = (HST/10 + pD) + 0,3 bar | recommended: P0 ≥ 1 bar

pD: table 1 page 4

pa ≥ P0 + 0,3 | with cold, but vented system

Equipment


Ppneumatex.com

Air vent

Separator

H, TH

DH

System example –

may require changes to meet local legislation Vento VP...E

Secured shut-off with draining for expansion vessels according to EN 12828, up to VN 800 litres

DLV 20 and 1000 – 5000 litres by customer DN 40.

Recommended: DN not larger than expansion pipe DNe.

According to table 3 on page 5.

Water make-up as pressure maintenance monitoring device according to EN 12828. Conditions:

• PI without pump: required fresh water pressure: pNS ≥ P0 + 1,5 | pNS ≤ 10 bar,

• PI 6 | PI 9 with pump: pa Statico ( page 4) within the working pressure range DPP* of the Pleno.

Degassing and central venting. Conditions:

pe, pa Statico ( page 4) within the working pressure range DPP* of the Vento,

VA* Vento ≥ VA Water capacity of the system

ZUT, ZUTX or ZUP at each high point for venting during the filling and during the draining process.

For sludge and magnetite in each system in the main return to the heat generator. For micro bubbles

in the system flow, if possible, before the circulation pump. The condition is that no central degassing

(e.g. Vento, Transfero) is installed. The static height HB according to the table above the micro bubble

separator must not be exceeded.

tmax | °C 90 80 70 60 50 40 30 20 10

HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7

08

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ZUT

HST

HB

ZIO...S

Pleno P

Water make-up

connection

pNS min P0 + 1,7 bar,

max. 10 bar

Compresso

TecBox C 10.1 F

Compresso

Primary vessel CU

Compresso C 10.1 F

TecBox with 1 compressor

on the primary vessel,

precision pressure

maintenance ± 0,1 bar

with Pleno P water

make-up

for heating systems

up to approx. 3.000 kW

Intermediate vessel DU

for return temperatures

above 70 °C

Zeparo ZIO...S

configured as micro bubble

separator in the flow, as

sludge separator in the return

Zeparo ZUT



Further accessories

Specifications

DSV...DGH

ET

ZIO...S

DLV

DLV

ZUT

DLV


tRDNe

tmax

PSV

Q

Δp

Selection

Heating systems TAZ ≤ 110 °C, without addition of antifreeze

compresso

Example

Q = 900 kW

Radiators 90 | 70 °C

TAZ = 100 °C

HST = 35 m

PSV = 5 bar

selected: TecBox C 10.1-6 F

Primary vessel CU 600.6

Setting of BrainCube:

HST = 35 m

TAZ = 100 °C

Check PSV ( page 9):

for TAZ = 100 °C

PSV: 35 / 10 + 1,3 = 4,8 < 5 o.k.


* 50 % output per compressor,

full redundancy in the

framed area

** The value decreases with

TAZ = 105 °C by 2 m

TAZ = 110 °C by 4 m

TecBox Primary vessel

1 compressor 2 compressors* Radiators Flat radiators

C 10.1 F CPV 10.1 C 20.1 C 10.2 C 20.2 90 | 70 70 | 50 90 | 70 70 | 50

C 10.1

Q | kW Static height HST | m ** Nominal volume VN | litres

≤ 300 46,1 33,6 81,4 46,1 81,4 200 200 200 200

400 46,1 33,6 81,4 46,1 81,4 300 300 200 200

500 46,1 33,6 81,4 46,1 81,4 300 300 200 200

600 46,1 33,6 81,4 46,1 81,4 400 400 300 300

700 46,1 33,6 81,4 46,1 81,4 500 500 300 300

800 42,7 33,6 81,4 46,1 81,4 500 500 400 300

900 37,7 33,6 81,4 46,1 81,4 600 600 400 400

1000 33,6 33,6 81,4 46,1 81,4 600 600 400 400

1100 30,2 30,2 81,4 46,1 81,4 800 800 500 400

1200 27,4 27,4 79,2 46,1 81,4 800 800 500 500

1300 24,9 24,9 73,2 46,1 81,4 800 800 500 500

1400 22,7 22,7 67,9 46,1 81,4 1000 1000 600 500

1500 20,8 20,8 63,3 46,1 81,4 1000 1000 600 600

2000 13,8 13,8 46,7 34,0 81,4 1500 1500 800 800

2500 9,1 9,1 36,2 26,4 73,9 1500 1500 1000 1000

3000 5,4 28,7 21,0 61,4 2000 2000 1500 1500

3500 23,1 17,1 52,1 3000 3000 1500 1500

4000 18,6 14,0 45,0 3000 3000 2000 1500

4500 14,8 11,4 39,3 3000 3000 2000 2000

5000 11,6 9,2 34,7 3000 3000 2000 2000

5500 8,8 7,3 30,7 4000 4000 3000 2000

6000 6,2 5,6 27,3 4000 4000 3000 3000

6500 3,9 4,0 24,4 4000 4000 3000 3000

7000 21,8 5000 5000 3000 3000

Quick selection

TAZ ≤ 100 °C

System example –


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Compresso C 10.2

TecBox with 2 compres-

sors in front of or next

to the primary vessel,

precision pressure


with Vento VP...E

degassing and water

make-up

for heating systems


Zeparo ZIO...F


of sludge

Zeparo ZUT



Further accessories

Specifications

ZUT

HST

ZIO...F

Vento VP...E

Compresso

Secondary vessel CG...E

Compresso

Primary vessel CG

DSV...DGH

ET

DLV

DLV

Compresso

TecBox C 10.2

tR

tmax

PSV

Q

Δp

Compresso

Secondary vessels

TecBox equipment

Setting values

Check PSV for PSV ≤ 5

bar

for PSV > 5 bar

Expansion pipes


Pleno

integrated into the CPV

* Specifications – Pleno

Vento

integrated into the CPV

* Specifications – Vento

Zeparo

Equipment

DNe

Air vent

Separator

= TecBox + Primary vessel + Secondary vessel (optional)

The nominal volume can be allocated to multiple vessels of the same size.

C CPV

Precision pressure maintenance ± 0,1 bar • •

+ fillsafe water make-up •

+ vacusplit degassing •

for TAZ, HST and PSV in the «Parameter» menu of the BrainCube

TAZ = 100 °C TAZ = 105 °C TAZ = 110 °C

PSV ≥ 0,1 HST + 1,3 PSV ≥ 0,1 HST + 1,5 PSV ≥ 0,1 HST + 1,7

PSV ≥ (0,1 HST + 0,8) 1,11 PSV ≥ (0,1 HST + 1,0) 1,11 PSV ≥ (0,1 HST + 1,2) 1,11

The BrainCube determines the switching points and the minimum pressure P0.

System example –


C 10.1 F:

on the primary vessel up to 800 litres,

C 10 | C 20 | CPV 10:

floor standing.

According to table 3 on page 5. With multiple vessels with prorata output per vessel.

Included in scope of delivery.

Water make-up as pressure maintenance monitoring device according to EN 12828. Conditions:

• Pleno P without pump, without control (control through BrainCube Compresso):

required fresh water pressure: pNS ≥ P0 (BrainCube) + 1,7 bar | pNS ≤ 10 bar,

• Pleno PI 6 | PI 9 with pump, with control: pa, pe Compresso ( page 4) within the working

pressure range DPP* of the Pleno.

Degassing and central venting. Conditions:

pa, pe Compresso ( page 4) within the working pressure range DPP* of the Vento | CPV,

VA* Vento ≥ VA Water capacity of the system




(e.g. Vento, Compresso CPV) is installed. The static height HB according to the table above the micro

bubble separator must not be exceeded.

tmax | °C 90 80 70 60 50 40 30 20 10

HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7


Ppneumatex.com

Water make-up

connection

10

Be

rec

hn

un

ge

n

ZUT

HST

ZIO...FWater make-up connection

DPNS min. 2 bar, max. 10 bar

≥ 500 mm

Transfero

TecBox TPV .1

frontback

Transfero

Primary vessel TU

Transfero TPV .1

TecBox with 1 pump,

precision pressure


with degassing and

water make-up

for heating systems


Zeparo ZIO...F


of sludge

Zeparo ZUT



Further accessories

Specifications

DSV...DGH

ET

Statico SD

DLV

tRDNe

tmax

PSV

Q

Selection

Heating systems TAZ ≤ 110 °C, without addition of antifreeze

transfero

* 50% output per pump,

full redundancy in the

framed area

** The value decreases with

TAZ = 105 °C by 2 m

TAZ = 110 °C by 4 m

Quick selection

Example

Q = 1300 kW

Flat radiators 90 | 70 °C

TAZ = 105 °C

HST = 30 m

PSV = 5,0 bar

selected: TecBox TPV 6.1

Primary vessel TU 500

Setting of BrainCube:

HST = 30 m

TAZ = 105 °C

Check PSV ( page 11):

for TAZ = 105 °C

PSV: 30 / 10 + 1,7 = 4,7 < 5 o.k.

Check HST:

for TAZ = 105 °C

HST: 38,2 – 2 = 36,2 > 30


TecBox Primary vessel

1 pump 2 pumps* Radiators Flat radiators

T_ 4.1 T_ 6.1 T_ 8.1 T_ 10.1 T_ 4.2 T_ 6.2 T_ 8.2 T_ 10.2 90 | 70 70 | 50 90 | 70 70 | 50

Q | kW Static height HST | m ** Nominal volume VN | litres

≤ 300 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 200 200 200 200

400 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 300 300 200 200

500 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 300 300 200 200

600 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 400 400 300 300

700 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 500 500 300 300

800 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 500 500 400 300

900 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 600 600 400 400

1000 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 600 600 400 400

1100 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 800 800 500 400

1200 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 800 800 500 500

1300 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 800 800 500 500

1400 28,4 38,2 55,9 74,7 28,4 38,2 55,9 75,5 1000 1000 600 500

1500 28,4 38,2 55,7 73,8 28,4 38,2 55,9 75,5 1000 1000 600 600

2000 28,4 38,2 51,2 68,6 28,4 38,2 55,9 75,5 1500 1500 800 800

2500 24,9 35,9 46,0 62,5 28,4 38,2 55,9 75,5 1500 1500 1000 1000

3000 20,6 31,4 40,0 55,6 28,4 38,2 55,6 73,6 2000 2000 1500 1500

3500 15,7 26,2 33,3 47,8 28,4 38,2 53,5 71,2 3000 3000 1500 1500

4000 10,2 20,2 25,8 39,1 28,4 38,2 51,2 68,5 3000 3000 2000 1500

4500 13,6 17,6 29,5 26,8 37,9 48,6 65,6 3000 3000 2000 2000

5000 19,0 24,9 35,9 45,9 62,5 3000 3000 2000 2000

5500 22,9 33,8 43,0 59,2 4000 4000 3000 2000

6000 20,6 31,4 39,9 55,8 4000 4000 3000 3000

6500 18,3 28,9 36,6 52,1 4000 4000 3000 3000

7000 15,7 26,2 33,1 48,2 5000 5000 3000 3000

8000 10,2 20,2 25,6 39,8 5000 5000 4000 3000

9000 13,6 17,3 30,7 4000 4000

10000 20,7 4000 4000

TAZ ≤ 100 °C

System example –


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DSV...DGH

ET

ZUT

ZIO...S

Statico SD

DLV

Transfero TV .2

TecBox with 2 pumps,

precision pressure


with degassing and

Pleno P for

the water make-up

for heating systems up to

approx. 10.000 kW

Zeparo ZIO...S


of sludge

Zeparo ZUT



Further accessories

Specifications

HST

tR

tmax

PSV

Q

Transfero TecBox TV .2

Transfero Primary vessel TU

Transfero Secondary

vessel TU...E

≥ 500 mm

Transfero

Secondary vessels

TecBox equipment

Setting values

Check PSV for PSV ≤ 5 bar

for PSV > 5 bar

= TecBox + Primary vessel + Secondary vessel (optional)

The nominal volume can be allocated to multiple vessels of the same size.

T TP TV TPV TI

Precision pressure maintenance ± 0,2 bar ● ● ● ● ●

+ fillsafe water make-up ● ●

+ oxystop degassing ● ●

for TAZ, HST and PSV in the «Parameter» main menu of the BrainCube.

TAZ = 100 °C TAZ = 105 °C TAZ = 110 °C

PSV ≥ 0,1 HST + 1,5 PSV ≥ 0,1 HST + 1,7 PSV ≥ 0,1 HST + 1,9

PSV ≥ (0,1 HST + 1,0) 1,11 PSV ≥ (0,1 HST + 1,2) 1,11 PSV ≥ (0,1 HST + 1,4) 1,11

The BrainCube determines the switching points and the minimum pressure P0.

Accumulator vessels

Expansion pipes


Pleno P

Zeparo

Mindestens ein Statico SD 35, bei TI Berechnung erforderlich. Einstellung auf P0 der BrainCube.

Transfero T_: table 4 | Transfero TI: table 5 page 5

Included in scope of delivery.

Water make-up as pressure maintenance monitoring device according to EN 12828 in combination

with Transfero T or TV. The control is made through the BrainCube of the Transfero TecBox.




(e.g. Vento, Transfero) is installed. The static height HB according to the table above the micro bubble

separator must not be exceeded.

tmax | °C 90 80 70 60 50 40 30 20 10

HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7

Equipment

DNe

Air vent

Separator

frontback

System example –


Water make-up

connection

Pleno P

(PSV + 0,5)(P0 + 1,3)(P0 + 1)(PSV – P0 – 0,8)

pR

0,8

Aquapresso in potable hot water systems

Aquapresso save valuable drinking water in potable hot water systems. The expansion water is not

lost anymore through the safety valve but is absorbed by the Aquapresso. The correct setting of the

pre set pressure is of importance for a faultless and reliable operation.

Pre set pressure

Initial pressure

Safety valve

Nominal volume

P0 ≤ pa – 0,3 bar

VN ≥ VSp * e

The pre set pressure of the Aquapresso is set at

least 0.3 bar below the initial pressure pa.

The initial pressure corresponds to the flow pres-

sure pFl. It should be kept at a constant level by

means of the installation of a pressure reducer in

the cold water line.

The non-operative pressure pR in the drinking water

network must not exceed 80 % of the response

pressure safety valve.

VSp is the nominal volume of the drinking water heater.

e (60 °C, table 1, page 4)

PSV ≥

pa = pFl

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VSp

PSV

pR

pa

Aquapresso ADF

hydrowatch

VSp

PSV

pR

pa

Aquapresso ADF

hydrowatch

Aquapresso ADF

with flowfresh full flow-

through in a drinking

water heating system

Aquapresso ADF

can be flow through from

the top or from the bottom,

with hydrowatch installation

always from the bottom

Calculation, Selection

aquapresso

Example

VSp = 200 litres

pa = 3,3 bar

PSV = 10,0 bar

selected: Aquapresso ADF 8.10

with full flow-through

reduce the factory-set pre set

pressure P0 from 4 bar to 3 bar


Heating-up from 10 °C to 60 °C P0 4,0 bar | pa 4,3 bar P0 3,0 bar | pa 3,3 bar

PSV | bar 6 7 8 10 6 7 8 10

VSP | liter Nominal volume VN | litres Nominal volume VN | litres

50 8 8 8 8 8 8 8 8

80 8 8 8 8 8 8 8 8

100 12 8 8 8 8 8 8 8

150 18 12 8 8 8 8 8 8

180 18 12 12 8 8 8 8 8

200 25 12 12 8 12 8 8 8

250 25 18 12 12 12 12 8 8

300 35 18 18 12 18 12 12 8

400 50 25 25 18 18 18 12 12

500 50 35 25 25 25 18 18 18

600 80 50 35 25 35 25 18 18

700 80 50 35 35 35 25 25 18

800 80 50 50 35 35 35 25 25

900 140 80 50 35 50 35 35 25

1000 140 80 50 50 50 35 35 25

System example –


V = Vmax ≤ VD

Bypass open,

remove handwheel

V = Vmax > VD

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Aquapresso AUFAquapresso AUF

Vmax > VD

P0 = 0,9 * working pressure of the

peak load pump, at least 0,5 bar

below the working pressure

Aquapresso in a

pressure-boosting

system

Aquapresso AUF

at the low side;

flow-through from the

top to the bottom

Aquapresso AU

at the high pressure side;

no flow-through

Approvals

Aquapresso are designed for drinking

water systems. As there are no uniform

European standards, please observe

the drinking water approvals for the

individual countries with respect

to the selection. These are decisive

for the deployment of flowfresh fully

flow-through or no flow-through

Aquapresso.

Aquapresso A...F with bypass

If the max. volumeflow Vmax is larger

than the nominal flow VD for flow-

through Aquapresso A...F, then the

Aquapresso is to be installed with a

bypass. The bypass is to be dimen-

sioned for the difference water quantity

with a flowspeed of 2 m/s.

System examples

Assembly | Operation

Aquapresso in pressure-boosting systems stabilize the drinking water network and reduce the

switching frequency. They can be installed at the low pressure and high pressure sides of a pressure-

boosting system. The mains pressure side ist always to be coordinated with the water supply

company.

page 80

Aquapresso in pressure-boosting systems

Aquapresso pressure losses

Aquapresso on the low side

Calculation according to 1988 T5

Vmax | m3/h VN | litres VD Nominal flow

≤ 7 ≥ 300 according to

< 7 ≤ 15 ≥ 500 Datasheet

> 15 ≥ 800

Aquapresso for shock absorption

This topic is very complex and complicated.

We recommend to have the calculation done

by a specialized engineering office.

Aquapresso on the high pressure side

VN calculation according to DIN 1988 T5

for the restriction of the switching frequency

VN = 0,33 * Vmax *

s switching frequency |1/h pump capacity | kW

20 ≤ 4,0

15 ≤ 7,5

10 > 7,5

VN calculation by storage volume V between

working pressure and turn-off pressure

VN = V *

n Number of pumps | pE Working pressure |

pA Turn-off pressure | Vmax Max. volumeflow pump

(pE + 1)(pA + 1)(P0 + 1)(pA – pE)

System example –



Ppneumatex.com

pA + 1(pA – pE) * s * n

Bypass open,

remove

handwheel

V = VD

Vmax – VD

pE | pA pE | pA

Vmax

Vmax

pE | pA

V = Vmax ≤ VD

P0 at least 0,5 bar below the

minimum supply pressure

Aquapresso AU

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Devices for sealed heating systems

according to EN 12828 with TAZ ≤ 110 °C

Zoom

page

91

87

91

88 – 90

20 – 48

50 – 53

87

87

Safety technology

Generelle Forderungen

TI Thermometer, display range ≥ 20% above TAZ

TAZ Temperature limiter according to EN 60730-2-9

TC Temperature controller

LAZ Low-water protection 2) for central roof units

PI Manometer, display range ≥ 50 % above PSV

SV Safety valve, EN 4126 for vapour emission

Pressure maintenance, e.g. Statico, Compresso, Transfero

Pressure maintenance monitoring device 4), e.g. Pleno

Additional requirements for Q > 300 kW/heat generator

LAZ Low-water protection 2)

ET Blow down tank 5)

PAZ Pressure limiter

Additional requirements with slow-action heating

Emergency cooling through thermal discharge protection

or safety heat consumer, e.g. with solid fuel boilers

heated

directlywith oil, gas,

electricity,

solid fuels

●

●

●

●

●

●

●

●

●

●

●

●

heated

indirectlyheat exchanger

with vapour or

liquids

●

● 1)

●

–

●

● 3 )

●

●

–

● 6)

–

–

1) Temperature controller sufficient according to standard, but not recommended.2) Minimum pressure or flow limiters can be used as an alternative. For central roof units above 300 kW

not additionally, 1 low-water protection is sufficient.3) Dimensioning for water discharge with 1 litre/kWh possible if the primary temperature does not exceed

the evaporation temperature with the safety valve opening pressure PSV.4) Automatic water make-up device (e.g. Pleno) or minimum pressure limiter.5) Substitution with additional TAZ and PAZ possible. EN 12828 does not contain constructive specifications.

We recommend to proceed according to the known state of the art of the countries,

e.g. SWKI 93-1 in Switzerland or DIN 4751-2 in Germany.6) Only if the vapour pressure pD at flow temperature tpr is bigger than safety valve opening pressure PSV.

Pressure maintenance

monitoring deviceDegassing with built-in water make-up,

e.g. Vento VP...E

Pressure maintenancee.g. Statico SU

DLVQ

pD (tpr) > PSV

Water make-up

connection

DH

Example:

Safety equipment

according to

EN 12828

directly heated system

Q > 300 kW

System example –


Product details

as per 03.2009

International editionSpecifications

Zoom

PNEUMATEX

pneumatex.com

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Phone +41 (0)61 906 26 26

Fax +41 (0)61 906 26 27

[email protected]

www.pneumatex.com

Supply | Product range

Supply

Product range

• Commissioning is stated separately.

• The General Conditions of Sale and Supply that are up-to-date available at

www.pneumatex.com apply to Pneumatex AG.

As for the rest, the national conditions of sale and delivery shall apply.

Please contact your sales office to obtain a copy of these conditions.

• Please observe the country-specific editions of the «Zoom».

The product range may deviate from the present international edition.

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Calculations

Statico selection

Compresso selection

Transfero selection

Aquapresso selection

Safety technology

Supply | Product range | Table of contents

Pressure maintenance – Planning and calculating with SelectP!

Statico Expansion vessels with fixed air cushion

Statico SD | SE | SU | SG

Compresso Pressure maintenance systems with compressors

TecBox C 10.1 F | C 10.1 | CPV 10.1 | CPV 10.1 C | C 20.1 | C 10.2 | C 20.2 | CX

Primary vessel CU | Secondary vessel CU...E

Primary vessel CG | Secondary vessel CG...E

Transfero Pressure maintenance systems with pumps

TecBox T .1 | TP .1 | TV .1 | TPV .1 | T .2 | TP .2 | TV .2 | TPV .2 | TPV .2 P

Primary vessel TU, TG | Secondary vessel TU...E, TG...E

TecBox TI | Primary vessel TGI | Secondary vessel TGI...E | Primary vessel TGI...H

Pleno Water make-up systems

Pleno | Throughput V | P | PI | PI 9.1 | PI 6.1 | PI 6.2

Vento Degassing systems

Vento V .1 | V .1 E | V .1 C | V .1 EC | VP .1 E | VP .1 EC | VP .2 E | VP .2 EC | VP .1 PEC

Zeparo Separator

Universal Air vent Zeparo ZUT | ZUP

Separator | Pressure loss DP

Universal Separator Zeparo ZUV | ZUD | ZUM | ZUK

Redox Zeparo ZUR | Function

Universal Low loss header Zeparo ZUC | Function

Industrial Separator Zeparo ZIO | ZIK

Extended Separator Zeparo ZEK

Adaptor Zeparo ZPA | Redox anode Zeparo ZPR | Magnet Attachment Zeparo ZIMA

Thermal insulation Zeparo ZHI

Aquapresso Expansion vessels for drinking water

Aquapresso | Pressure loss DP | AD | ADF | AU | AUF | AG | AGF

Accessories

Intermediate vessels DD | DU | DG

Blow off vessels ET | Low water protection WMS

Safety valves DSV...H | DSV...DGH

Pre set pressure measuring gauge DME | Hydrometer H | Thermometer/Manometer TH | Push button valve DH

Lock shield valves DLV

ComCube DCD | DCA | Liz IAB | Paz PMIN | Master-Slave DMS

Commissioning Compresso | Transfero | Pleno | Vento

Glossary

Being close to the customers generates trust

Benefits of partnership

The evolution of a visionary idea

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Table of contents

04 | 05

06 | 07

08 | 09

10 | 11

12 | 13

14

16 | 17

18 | 19

20 – 23

24 | 30

31

32 | 33

34 – 43

44 | 45

46 – 48

50 – 53

54 – 59

60 | 61

62

63 – 67

68 | 69

70 | 71

72 – 75

76 – 77

78

79

80 – 84

85 | 86

87

88 – 90

91

92 | 93

94 – 96

97

99 – 103

104 | 105

106 – 109

110 | 111

new: DLV

new: TPV .2 P

new: VP 1. PEC

new: ZUR

text1

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* special installations upon request

Statico

Compresso C_

Transfero T_

Transfero TPV...P

Transfero TI

Pressure maintenanceReliable pressurisation is essential for the problem free operation of heating, solar and cooling

systems. Technical Guide: Pressure

Operating range of Pneumatex standard systems*

Statico

Statico is a pressurised expansion vessel with fixed air cushion. Its brilliantly simple design,

robust construction and operation without auxiliary power make it one of the most used pressure

maintenance devices in the lower performance range. Technical Guide: Pressure

Compresso

Compresso is a precision pressurisation system with compressors. It is especially suitable

in situations where compactness and precision are required. The system capacity range lies

between pressurisation with Statico and Transfero. Technical Guide: Pressure

Compresso CPV with integral vacuum degassing and water make-up pages 26 | 27

Transfero

Transfero is a precision pressure maintenance device with pumps. Its use is particularly

recommended where high performance, compact design and precision are required. In the

medium performance range with tight budgets, they can also be used as combination devices

with integrated degassing and water make-up. Technical Guide: Pressure

www.pneumatex.com | SelectP! — Select your preferred system

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Statico

Compresso

Transfero


Input data, Calculate

Select preferred system, Save and Edit project

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Expansion vessel with fixed air cushion

heating, solar and chilled water systems

staticoS

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pressure expansion vessel | discus shaped

steel, welded | color beryllium•

wall bracket for the easy assembly•

installation with bottom, side or top connection | from 80 litres with bottom or side connection•

airproof butyl bag according to EN 13831 and Pneumatex internal standard•

addition of antifreeze agent up to 50%•

CE design-tested according to PED/DEP 97/23/EC•

5-year warranty for the vessel•

TS: 120 °C TSmin: -10 °C TB: 70 °C TBmin: 5 °C

PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

P0bar

Dmm

Hmm

Gkg

S VPEpiece

Article no.

3 bar SD 8.3 8 3 3 1 314 166 3.5 R ½ 108/18 710 1000

SD 12.3 12 3 3 1 352 199 3.7 R ½ 60/12 710 1001

SD 18.3 18 3 3 1 393 222 4.1 R ¾ 50/10 710 1002

SD 25.3 25 3 3 1 436 249 5 R ¾ 39/6 710 1003

SD 35.3 35 3 3 1 485 280 6.4 R ¾ 32/8 710 1004

SD 50.3 50 3 3 1.5 536 316 8 R ¾ 25/4 710 1005

SD 80.3 80 3 3 1.5 636 346 12.7 R ¾ 12/4 710 1006

10 bar SD 8.10 8 10 10 4 314 166 4.0 R ½ 108/18 710 3000

SD 12.10 12 10 10 4 352 199 5.1 R ½ 60/12 710 3001

SD 18.10 18 10 10 4 393 222 6.5 R ¾ 50/10 710 3002

SD 25.10 25 10 10 4 436 249 8 R ¾ 39/6 710 3003

SD 35.10 35 10 10 4 485 280 9.7 R ¾ 32/8 710 3004

SD 50.10 50 10 10 4 536 316 12 R ¾ 25/4 710 3005

SD 80.10 80 10 10 4 636 346 16 R ¾ 12/4 710 3006

Statico SD

S

D

H

*

• Lock shield valve DLV page 92 | 93Accessories

* VPE 108/18 = 108 pieces per pallet, at least 18 pieces per pallet row

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statico

pressure expansion vessel | cylindrical model


foot ring for upright assembly and easy transport•






PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

P0bar

Dmm

Hmm

Gkg

S VPEpiece

Article no.

3 bar SE 120.3 120 3 3 1.5 505 693 21 R ¾ 13/2 710 1007

SE 180.3 180 3 3 1.5 604 711 26 R ¾ 6/2 710 1009

Statico SE

H

S

D



*

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statico

pressure expansion vessel | slim, cylindrical model





endoscopic inspection opening for internal inspections above 1000 bar x litre•




PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

P0bar

Dmm

Hmm

Gkg

S Article no.

3 bar SU 140.3 140 3 3 1.5 420 1233 26 R ¾ 710 1008

SU 200.3 200 3 3 1.5 500 1293 30 R ¾ 710 1010

SU 300.3 300 3 3 1.5 560 1408 37 R ¾ 710 1011

SU 400.3 400 3 3 1.5 620 1458 54 R ¾ 710 1012

SU 500.3 500 3 3 1.5 680 1544 63 R ¾ 710 1013

SU 600.3 600 3 3 1.5 740 1550 70 R ¾ 710 1014

SU 800.3 800 3 3 1.5 740 2044 91 R ¾ 710 1015

6 bar SU 140.6 140 6 6 3.5 420 1233 30 R ¾ 710 2008

SU 200.6 200 6 6 3.5 500 1293 35 R ¾ 710 2009

SU 300.6 300 6 6 3.5 560 1408 43 R ¾ 710 2010

SU 400.6 400 6 6 3.5 620 1458 62 R ¾ 710 2011

SU 500.6 500 6 6 3.5 680 1544 73 R ¾ 710 2012

SU 600.6 600 6 5 3.5 740 1550 81 R ¾ 710 2013

SU 800.6 800 6 3.75 3.5 740 2044 105 R ¾ 710 2014

10 bar SU 140.10 140 10 10 4 420 1233 34 R ¾ 710 3007

SU 200.10 200 10 10 4 500 1293 42 R ¾ 710 3008

SU 300.10 300 10 10 4 560 1408 66 R ¾ 710 3009

SU 400.10 400 10 7.5 4 620 1458 75 R ¾ 710 3010

SU 500.10 500 10 6 4 680 1544 103 R ¾ 710 3011

SU 600.10 600 10 5 4 740 2044 113 R ¾ 710 3012

Statico SU

S

H

D


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statico



feet for upright assembly•

airproof butyl bag according to EN 13831 and Pneumatex internal standard | exchangeable•


two flange openings for internal inspections•


5-year warranty for the airproof butyl bag•


PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

P0bar

Dmm

Hmm

Gkg

S Article no.

6 bar SG 1000.6 1000 6 3 3.5 850 2189 290 R 1 ½ 710 2015

SG 1500.6 1500 6 2 3.5 1016 2342 400 R 1 ½ 710 2016

SG 2000.6 2000 6 - 3.5 1016 2839 680 R 1 ½ 710 2021

SG 3000.6 3000 6 - 3.5 1300 2949 840 R 1 ½ 710 2018

SG 4000.6 4000 6 - 3.5 1300 3595 950 R 1 ½ 710 2019

SG 5000.6 5000 6 - 3.5 1300 4240 1050 R 1 ½ 710 2020

10 bar SG 1000.10 1000 10 3 4 850 2192 340 R 1 ½ 710 3013

SG 1500.10 1500 10 2 4 1016 2377 460 R 1 ½ 710 3014

SG 2000.10 2000 10 - 4 1016 2874 760 R 1 ½ 710 3019

SG 3000.10 3000 10 - 4 1300 2973 920 R 1 ½ 710 3016

SG 4000.10 4000 10 - 4 1300 3618 1060 R 1 ½ 710 3017

SG 5000.10 5000 10 - 4 1300 4263 1180 R 1 ½ 710 3018

Statico SG


* applications > 10 bar and special vessels upon request

** tolerance 0 /-100

***

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Pressure maintenance systems with compressors


compressoS

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Compresso C 10.1 F control unit TecBox | precision pressure maintenance ± 0.1 bar

for systems according to EN 12828, solar systems according to EN 12976, ENV 12977 with •

on-site excess temperature protection in case of power blackout

silentrun operation | particularly silent | pressure-optimised start mode•

1 compressor | valve manifold with 1 spill valve and safety valve•

fillsafe water make-up monitoring | with possibility to control water make-up through a Pleno P•

BrainCube control | self-optimising with memory function•

space-saving assembly on the CU or CG primary vessel up to 800 litres, PS 6 bar•

high quality metal cover with handles•

including assembly kit for the air-side connection of the TecBox with the primary vessel•


CE-tested according to the requirements of the European Directives PED/DEP 97/23/EC, •

2004/108/EC, 2006/95/EC

TS: 70 °C TSmin: 5 °C TU: 40 °C PSmin: 0 bar

IP: 22 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

C 10.1-3 F 3 410 300 460 15 0.6 59 810 1010

C 10.1-3,75 F 3.75 410 300 460 15 0.6 59 810 1011

C 10.1-4,2 F 4.2 410 300 460 15 0.6 59 810 1012

C 10.1-5 F 5 410 300 460 15 0.6 59 810 1013

C 10.1-6 F 6 410 300 460 15 0.6 59 810 1014

● Communication module page 94

● Master-Slave page 96

Accessories for

control modules

H

B

Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

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Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel))

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compresso

Compresso C 10.1 control unit TecBox | precision pressure maintenance ± 0.1 bar







variable installation in front of or next to the primary vessel•





2004/108/EC, 2006/95/EC


IP: 22 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

C 10.1-3 3 390 1000 315 20 0.6 59 810 1020

C 10.1-3,75 3.75 390 1000 315 20 0.6 59 810 1021

C 10.1-4,2 4.2 390 1000 315 20 0.6 59 810 1022

C 10.1-5 5 390 1000 315 20 0.6 59 810 1023

C 10.1-6 6 390 1000 315 20 0.6 59 810 1024



Accessories for

control modules

B

H

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compresso

Compresso CPV 10.1

H

SE SNS

SA

B

front

back

control unit TecBox | precision pressure maintenance ± 0.1 bar |

water make-up | degassing





fillsafe water make-up | with contact water meter and a break tank type AB according to EN •

1717, SVGW-tested

vacusplit spray-type degassing of the system and make-up water in a vacuum vessel•


variable installation next to the primary vessel•


isolating valves to the system•




2004/108/EC, 2006/95/EC

TS: 70 °C TSmin: 5 °C TU: 40 °C TW: 30 °C

PSmin: 0 bar SE: Rp 1 SA: Rp 1 SNS: Rp ½

IP: 22 PA: 1.7 kW U: 230 V/50 Hz SPL: 59 dB(A)

Type PSbar

Bmm

Hmm

Tmm

Gkg

DPpbar

VNSl/h

Article no.

CPV 10.1-3 3 500 1000 490 47 1.5-2.5 300 810 1100

CPV 10.1-3,75 3.75 500 1000 490 47 1.5-3.25 300 810 1101

CPV 10.1-4,2 4.2 500 1000 490 47 1.5-3.7 300 810 1102

CPV 10.1-5 5 500 1000 490 47 1.5-4.5 300 810 1103

Cooling version

Type PSbar

Bmm

Hmm

Tmm

Gkg

DPpbar

VNSl/h

Article no.

CPV 10.1-3 C 3 500 1000 490 48 1.5-2.5 300 810 1110

CPV 10.1-3,75 C 3.75 500 1000 490 48 1.5-3.25 300 810 1111

CPV 10.1-4,2 C 4.2 500 1000 490 48 1.5-3.7 300 810 1112

CPV 10.1-5 C 5 500 1000 490 48 1.5-4.5 300 810 1113

● Communication module page 94Accessories for

control modules

● insulated and vapor sealed

Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

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The Principle

Compresso Pressure maintenance + Pleno Water make-up + Vento Degassing = Compresso CPV.

The TecBox ➀ with BrainCube combines all these functions.

Heating up:

• Water flows into the expansion vessel ➁.

• If the system pressure rises above the set level PIS+ then the spill valve opens.

Cooling down:

• Water flows from the expansion vessel ➁ back into the system.

• If the pressure drops below the minimum level PIS– the compressor starts.

If the level in the vessel drops below the minimum LIS– the water make-up function is activated.

The water make-up is continuously monitored for volume, time and frequency and is automatically

stopped if FIQ+ is exceeded.

The system water can be degassed either continuously or in pre set intervals Keco.

The compressor controlled pressurisation station Compresso CPV with integral vacuum degassing

and water make-up combines the most accurate pressurisation with the most effective degassing

to provide maximum functionality.

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LIS

Q

PISKeco

FIQ

C

P V➀

PIS Pressure maintenance C

LIS Water make-up P

Keco Degassing V

compresso CPV

➁

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compresso









with sound absorbing hood•




2004/108/EC, 2006/95/EC


IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

C 20.1-6 6 520 750 360 35 1.5 64 810 1034

C 20.1-10 10 520 750 360 35 1.5 64 810 1035B

H



Accessories for

control modules

Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

29

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compressoPressure maintenance systems with compressors


Sp

ec

ific

ati

on

s





2 compressors | valve manifold with 2 spill valves and safety valve | switching is time and load •

dependant








2004/108/EC, 2006/95/EC


IP: 22 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

C 10.2-3 3 390 1000 315 33 1.2 59 810 1060

C 10.2-3,75 3.75 390 1000 315 33 1.2 59 810 1061

C 10.2-4,2 4.2 390 1000 315 33 1.2 59 810 1062

C 10.2-5 5 390 1000 315 33 1.2 59 810 1063

C 10.2-6 6 390 1000 315 33 1.2 59 810 1064





2 compressors | valve manifold with 2 spill valves and safety valve | switching is time and load •

dependant




consists of primary and extension module each with sound absorbing hood•




2004/108/EC, 2006/95/EC


IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

H1mm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

C 20.2-6 6 520 750 500 360 69 3.0 64 810 1074

C 20.2-10 10 520 750 500 360 69 3.0 64 810 1075

● Communication module page 94 ● Master-Slave page 96Accessories for

control modules

B

H

B

H

B

H1

Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

30

pneumatex.com

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compressoS

pe

cif

ica

tio

ns

Compresso CX control unit TecBox | precision pressure maintenance ± 0.1 bar



for oil-free external air | 1 air inlet and 1 air exit valve•



with integrated wall mounting bracket•




2004/108/EC, 2006/95/EC


IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

Article no.

CX-6 6 450 250 260 15 0.1 810 1204

CX-10 10 450 250 260 15 0.1 810 1206

CX-16 16 450 250 260 15 0.1 810 1208

H

B



Accessories for

control modules

Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

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Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

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compressoPressure maintenance systems with compressors


Compresso CU Primary vessel | measuring foot for content measurement


foot ring for upright assembly•

including flex tube for the water-side connection and lock shield valve with ball valve for fast •

draining


bag can be vented at the top, condensate drain at the bottom•


endoscopic inspection opening for internal inspections•




PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

CU 200.6 200 6 6 500 1405 36 Rp 1 G ¾ 712 1000

CU 300.6 300 6 6 560 1410 45 Rp 1 G ¾ 712 1001

CU 400.6 400 6 6 620 1579 65 Rp 1 G ¾ 712 1002

CU 500.6 500 6 6 680 1669 76 Rp 1 G ¾ 712 1003

CU 600.6 600 6 5 740 1675 83 Rp 1 G ¾ 712 1004

CU 800.6 800 6 3.75 740 2169 108 Rp 1 G ¾ 712 1005

Compresso CU ... E Secondary vessel




draining, assembly kit for the air-side connection of the vessels








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

CU 200.6 E 200 6 6 500 1405 36 Rp 1 G ¾ 712 2000

CU 300.6 E 300 6 6 560 1410 45 Rp 1 G ¾ 712 2001

CU 400.6 E 400 6 6 620 1579 65 Rp 1 G ¾ 712 2002

CU 500.6 E 500 6 6 680 1669 76 Rp 1 G ¾ 712 2003

CU 600.6 E 600 6 5 740 1675 83 Rp 1 G ¾ 712 2004

CU 800.6 E 800 6 3.75 740 2169 108 Rp 1 G ¾ 712 2005Accessories

pneumatex.com

P

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32



compresso

Primary vessel | measuring foot for content measurement




draining



corrosion-protected internal coating for minimum bag wear•






PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

6 bar CG 300.6 300 6 6 500 1916 140 Rp 1 G ¾ 712 1006

CG 500.6 500 6 6 650 1956 190 Rp 1 G ¾ 712 1007

CG 700.6 700 6 4.2 750 1986 210 Rp 1 G ¾ 712 1008

CG 1000.6 1000 6 3 850 2190 290 Rp 1 ½ G ¾ 712 1009

CG 1500.6 1500 6 2 1016 2332 400 Rp 1 ½ G ¾ 712 1010

CG 2000.6 2000 6 - 1016 2839 680 Rp 1 ½ G ¾ 712 1015

CG 3000.6 3000 6 - 1300 2944 840 Rp 1 ½ G ¾ 712 1012

CG 4000.6 4000 6 - 1300 3588 950 Rp 1 ½ G ¾ 712 1013

CG 5000.6 5000 6 - 1300 4234 1050 Rp 1 ½ G ¾ 712 1014

10 bar CG 300.10 300 10 10 500 1944 160 Rp 1 G ¾ 712 3000

CG 500.10 500 10 6 650 1987 220 Rp 1 G ¾ 712 3001

CG 700.10 700 10 4.2 750 2018 250 Rp 1 G ¾ 712 3002

CG 1000.10 1000 10 3 850 2192 340 Rp 1 ½ G ¾ 712 3003

CG 1500.10 1500 10 2 1016 2378 460 Rp 1 ½ G ¾ 712 3004

CG 2000.10 2000 10 - 1016 2872 760 Rp 1 ½ G ¾ 712 3009

CG 3000.10 3000 10 - 1300 2972 920 Rp 1 ½ G ¾ 712 3006

CG 4000.10 4000 10 - 1300 3617 1060 Rp 1 ½ G ¾ 712 3007

CG 5000.10 5000 10 - 1300 4262 1180 Rp 1 ½ G ¾ 712 3008

Compresso CG

Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

300 –700 litres

1000 – 5000 litres



***

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Compresso = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

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compresso

Secondary vessel



including assembly kit for the air-side connection of the vessels and lock shield valve for the •

water-side connection with ball valve for fast draining



corrosion-protected internal coating for minimum bag wear•






PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

6 bar CG 300.6 E 300 6 6 500 1944 140 Rp 1 G ¾ 712 2006

CG 500.6 E 500 6 6 650 1987 190 Rp 1 G ¾ 712 2007

CG 700.6 E 700 6 4.2 750 2018 210 Rp 1 G ¾ 712 2008

CG 1000.6 E 1000 6 3 850 2192 290 Rp 1 ½ G ¾ 712 2009

CG 1500.6 E 1500 6 2 1016 2378 400 Rp 1 ½ G ¾ 712 2010

CG 2000.6 E 2000 6 - 1016 2872 680 Rp 1 ½ G ¾ 712 2015

CG 3000.6 E 3000 6 - 1300 2972 840 Rp 1 ½ G ¾ 712 2012

CG 4000.6 E 4000 6 - 1300 3617 950 Rp 1 ½ G ¾ 712 2013

CG 5000.6 E 5000 6 - 1300 4262 1050 Rp 1 ½ G ¾ 712 2014

10 bar CG 300.10 E 300 10 10 500 1944 160 Rp 1 G ¾ 712 4000

CG 500.10 E 500 10 6 650 1987 220 Rp 1 G ¾ 712 4001

CG 700.10 E 700 10 4.2 750 2018 250 Rp 1 G ¾ 712 4002

CG 1000.10 E 1000 10 3 850 2192 340 Rp 1 ½ G ¾ 712 4003

CG 1500.10 E 1500 10 2 1016 2378 460 Rp 1 ½ G ¾ 712 4004

CG 2000.10 E 2000 10 - 1016 2872 760 Rp 1 ½ G ¾ 712 4009

CG 3000.10 E 3000 10 - 1300 2972 920 Rp 1 ½ G ¾ 712 4006

CG 4000.10 E 4000 10 - 1300 3617 1060 Rp 1 ½ G ¾ 712 4007

CG 5000.10 E 5000 10 - 1300 4262 1180 Rp 1 ½ G ¾ 712 4008

Compresso CG ... E

300 –700 litres

1000 – 5000 litres



***

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Pressure maintenance systems with pumps up to 10 MW


transfero

Transfero T .1 control unit TecBox | precision pressure maintenance ± 0.2 bar



dynaflex operation | elastic, speed-controlled operation•

1 pump | 1 spill valve•





protected isolating valves to the system•

including convoluted stainless steel hoses with seals for the connection of the primary vessel•



2004/108/EC, 2006/95/EC


SE: Rp 1 SA: Rp 1 SNS: Rp ½ SG: R 1

IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

T 4.1 8 390 1000 490 29 0.6 55 811 1050

T 6.1 8 390 1000 490 33 1.1 55 811 1051

T 8.1 10 500 1000 490 40 1.5 55 811 1052

T 10.1 10 500 1000 490 42 1.5 55 811 1053

SNS

SA

SE

back

front

H

B



Accessories for

control modules

Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

35

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transfero

Transfero TP .1

SNS

SA

SE

back

front

H

B



Accessories for

control modules

Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

control unit TecBox | precision pressure maintenance ± 0.2 bar | water make-up






1717, SVGW-tested








2004/108/EC, 2006/95/EC


PSmin: 0 bar SE: Rp 1 SA: Rp 1 SNS: G ½

SG: R 1 IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

TP 4.1 8 390 1000 490 32 0.6 55 811 1060

TP 6.1 8 390 1000 490 36 1.1 55 811 1061

TP 8.1 10 500 930 400 43 1.5 55 811 1062

TP 10.1 10 500 1000 490 45 1.5 55 811 1063

36

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transfero

Transfero TV .1 control unit TecBox | precision pressure maintenance ± 0.2 bar | degassing






oxystop degassing of the system and make-up water under partial vacuum•








2004/108/EC, 2006/95/EC


SE: Rp 1 SA: Rp 1 SNS: Rp ½ SG: R 1

IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

TV 4.1 8 390 1000 490 32 0.6 55 811 1000

TV 6.1 8 390 1000 490 36 1.1 55 811 1001

TV 8.1 10 500 1000 490 43 1.5 55 811 1002

TV 10.1 10 500 1000 490 45 1.5 55 811 1003

SNS

SA

SE

back

front

H

B



Accessories for

control modules

Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

37

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Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

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ati

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s



transfero

Transfero TPV .1 control unit TecBox | precision pressure maintenance ± 0.2 bar |







1717, SVGW-tested









2004/108/EC, 2006/95/EC


PSmin: 0 bar SE: Rp 1 SA: Rp 1 SNS: G ½

SG: R 1 IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

TPV 4.1 8 390 1000 490 35 0.6 55 811 1010

TPV 6.1 8 390 1000 490 39 1.1 55 811 1011

TPV 8.1 10 500 1000 400 46 1.5 55 811 1012

TPV 10.1 10 500 1000 490 48 1.5 55 811 1013

SNS

SA

SE

back

front

H

B



Accessories for

control modules

38

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transfero

Transfero T .2 control unit TecBox | precision pressure maintenance ± 0.2 bar




2 pumps | 2 spill valves | switching is time and load dependant•









2004/108/EC, 2006/95/EC


SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: Rp ½ SG: R 1 ¼

IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

T 4.2 8 700 1000 400 49 1.1 55 811 1070

T 6.2 8 700 1000 400 57 2.2 55 811 1071

T 8.2 10 800 1000 500 77 3 55 811 1072

T 10.2 10 800 1000 500 79 3 55 811 1073



Accessories for

control modules

SA

H

B

back

front

SE

SNS

Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

39

pneumatex.com

P

Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

ec

ific

ati

on

s



transfero

Transfero TP .2 control unit TecBox | precision pressure maintenance ± 0.2 bar | water make-up






1717, SVGW-tested








2004/108/EC, 2006/95/EC


PSmin: 0 bar SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: G ½

SG: R 1 ¼ IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

TP 4.2 8 700 1000 400 52 1.1 55 811 1080

TP 6.2 8 700 1000 400 60 2.2 55 811 1081

TP 8.2 10 800 1000 500 80 3 55 811 1082

TP 10.2 10 800 1000 500 82 3 55 811 1083



Accessories for

control modules

SA

H

B

back

front

SE

SNS

40

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transfero



Accessories for

control modules

SE

SA

H

B

back

front

SNS

Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

Transfero TV .2 control unit TecBox | precision pressure maintenance ± 0.2 bar | degassing














2004/108/EC, 2006/95/EC


SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: Rp ½ SG: R 1 ¼

IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

TV 4.2 8 700 1000 400 52 1.1 55 811 1030

TV 6.2 8 700 1000 400 61 2.2 55 811 1031

TV 8.2 10 800 1000 500 80 3 55 811 1032

TV 10.2 10 800 1000 500 82 3 55 811 1033

41

pneumatex.com

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Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

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ific

ati

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s



transfero

Transfero TPV .2



Accessories for

control modules

SA

H

B

back

front

SE

SNS








1717, SVGW-tested









2004/108/EC, 2006/95/EC



SG: R 1 ¼ IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

Article no.

TPV 4.2 8 700 1000 400 54 1.1 55 811 1040

TPV 6.2 8 700 1000 400 62 2.2 55 811 1041

TPV 8.2 10 800 1000 500 82 3 55 811 1042

TPV 10.2 10 800 1000 500 84 3 55 811 1043

42

pneumatex.com

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Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

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ific

ati

on

s



Transfero TPV .2 P

available from 05.2009

SA

H

B

back

front

SE

SNS





2 pressure accumulator vessels for optimum pressure maintenance•



1717, SVGW-tested


PowerCube panel PC2 | with isolator and emergency off; 2 thermal protectors and motor •

protection switch



high quality metal cover•





2004/108/EC, 2006/95/EC



SG: R 1 ¼ IP: 54 VNS: 500 l/h

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

UV/Hz

SPLdB(A)

Article no.

TPV 19.2 P 16 900 1300 900 139 6.0 3x400/50 <70 811 1045

TPV 19.2-60 P 16 900 1300 900 145 7.6 3x400/60 <70 811 1095

new: transfero TPV...P

43

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transfero TPV...P

Power up to 14.5 bar

TPV 19.2 P

TPV 19.2-60 P

The boom in Asia and the general tendency in urban areas to build higher and higher has been

accelerating the demand for pressure maintenance stations designed for particularly high pressures.

The Transfero family is therefore being extended with the TPV...P types for pressures above 10 bar.

TPV...P – power based on proven technology

One type is available with power output of about 10 MW and max. working pressure of about

14.5 bar. It is generally fitted with the Fillsafe water make-up and Oxystop degassing systems,

and is designed especially for installation in heating systems. The PowerCube panel is designed

for a 3 x 400 V/50 Hz input and is fitted with an Emergency Off mains isolator. An optional 60 Hz

version is also available.

Advantages for Pneumatex

• The system has multiple applications (new buildings, reconstruction, heating, refrigerating, …).

• Proven technology - now also for high pressures.

• Multifunctionality ensures little assembly work and automatic, reliable operation.

fillsafe

fillsafe water make-up uses a break tank.

oxystop

The well-proven oxystop degassing system allows reliable, low-gas operation.

Installation | Assembly | Operation Assembly | Operation www.pneumatex.com

Transfero TPV 19.2 P is particularly suitable for new installations and reconstructions. Installation

is allowed only within the specified characteristic range.

Characteristic relative to a flow temperature of 90 °C

44

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Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

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transfero

Transfero TU Primary vessel | measuring foot for content measurement



including assembly kit for the water-side connection with 2 bar safety valve and ball valve for •

fast draining








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

TU 200 200 2 2 500 1405 36 R 1 ¼ G ¾ 713 1000

TU 300 300 2 2 560 1410 44 R 1 ¼ G ¾ 713 1001

TU 400 400 2 2 620 1579 62 R 1 ¼ G ¾ 713 1002

TU 500 500 2 2 680 1669 71 R 1 ¼ G ¾ 713 1003

TU 600 600 2 2 740 1675 118 R 1 ¼ G ¾ 713 1004

TU 800 800 2 2 740 2169 99 R 1 ¼ G ¾ 713 1005

Transfero TU ... E Secondary vessel



including assembly kit for the water-side connection, flexible hose and lock shield valve with ball •

valve for fast draining








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

TU 200 E 200 2 2 500 1405 33 R 1 ¼ G ¾ 713 2000

TU 300 E 300 2 2 560 1410 41 R 1 ¼ G ¾ 713 2001

TU 400 E 400 2 2 620 1579 59 R 1 ¼ G ¾ 713 2002

TU 500 E 500 2 2 680 1669 68 R 1 ¼ G ¾ 713 2003

TU 600 E 600 2 2 740 1675 75 R 1 ¼ G ¾ 713 2004

TU 800 E 800 2 2 740 2169 96 R 1 ¼ G ¾ 713 2005

D

H

S

D

H

S

45

pneumatex.com

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Transfero = TecBox

+ Primary vessel

(+ Secondary

vessel)

Sp

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ific

ati

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s



transfero

Transfero TG Primary vessel | measuring foot for content measurement



including assembly kit for the water-side connection with 2 bar safety valve and ball valve for •

fast draining








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

TG 1000 1000 2 2 850 2191 280 R 1 ¼ G ¾ 713 1006

TG 1500 1500 2 2 1016 2340 360 R 1 ¼ G ¾ 713 1007

TG 2000 2000 2 2 1016 2839 640 R 1 ¼ G ¾ 713 1012

TG 3000 3000 2 2 1300 2940 800 R 1 ¼ G ¾ 713 1009

TG 4000 4000 2 2 1300 3585 910 R 1 ¼ G ¾ 713 1010

TG 5000 5000 2 2 1300 4230 1010 R 1 ¼ G ¾ 713 1011

Transfero TG ... E Secondary vessel



including flexible hose for the water-side connection and lock shield valve with ball valve for fast •

draining








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

TG 1000 E 1000 2 2 850 2191 280 G 1 ¼ G ¾ 713 2006

TG 1500 E 1500 2 2 1016 2340 360 G 1 ¼ G ¾ 713 2007

TG 2000 E 2000 2 2 1016 2839 640 G 1 ¼ G ¾ 713 2012

TG 3000 E 3000 2 2 1300 2940 800 G 1 ¼ G ¾ 713 2009

TG 4000 E 4000 2 2 1300 3585 910 G 1 ¼ G ¾ 713 2010

TG 5000 E 5000 2 2 1300 4230 1010 G 1 ¼ G ¾ 713 2011

* special vessels upon request ** tolerance 0 /-100

* **

* **

46

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Transfero TI = TI PC1 TecBox

+ TGI Primary vessel

(+ TGI...E Secondary

vessel)

Sp

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ati

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s



transfero

Transfero TI control unit TecBox | precision pressure maintenance ± 0.2 bar

for systems to EN 12828 and optional >110 °C to EN 12952, EN 12953 with additional •

pressure limiters Paz PMIN and content indicators Liz IAB, solar systems according to EN

12976, ENV 12977 with on-site excess temperature protection in case of power blackout

2 pumps | 2 spill connections each with 2 in series connected spill valves | switching is time and •

load dependant


PowerCube panel PC1 | with isolator and emergency off; 2 thermal protectors and motor •

protection switch; star delta connection for pumps ≥ 4 kW



high quality, solid, galvanized base•

protected isolating valves for safe isolation•

inclusive of DSV...DGH safety valves for vessel protection•



2004/108/EC, 2006/95/EC


SNS: Rp ¾ SG: DN80/PN6 IP: 54 U: 3x400V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

S PAkW

SPLdB(A)

Article no.

TI 100.2 PC1 16 1100 1200 1100 130 DN50/PN40 3 51 811 1200

TI 120.2 PC1 16 1100 1200 1100 142 DN50/PN40 3.8 51 811 1205

TI 150.2 PC1 16 1100 1200 1100 165 DN50/PN40 5.5 51 811 1210

TI 190.2 PC1 25 1100 1300 1100 190 DN50/PN40 5.5 51 811 1215

TI 230.2 PC1 25 1100 1400 1100 210 DN50/PN40 7.5 53 811 1220

TI 61.2 PC1 10 1100 1200 1100 135 DN80/PN16 3.0 55 811 1225

TI 91.2 PC1 10 1100 1200 1100 150 DN80/PN16 4.5 55 811 1230

TI 111.2 PC1 16 1100 1200 1100 170 DN80/PN16 5.5 53 811 1235

TI 141.2 PC1 16 1100 1200 1100 185 DN80/PN16 7.5 53 811 1240

TI 181.2 PC1 25 1100 1300 1100 195 DN80/PN40 7.5 53 811 1245

TI 241.2 PC1 25 1100 1400 1100 240 DN80/PN40 10 56 811 1250

TI 62.2 PC1 10 1100 1200 1100 180 DN80/PN16 5.5 53 811 1255

TI 82.2 PC1 10 1100 1200 1100 200 DN80/PN16 7.5 53 811 1260

TI 112.2 PC1 16 1100 1200 1100 235 DN80/PN16 10 56 811 1265

TI 152.2 PC1 16 1100 1400 1100 260 DN80/PN16 14 56 811 1270

H

B

S

SG

* constructions ≥ TI ..3.2 and special installations upon request


● Additional equipment: pressure limiter Paz PMIN and content indicator Liz IAB page 95


Accessories for

control modules

*

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vessel)

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transfero

Transfero TGI Primary vessel | measuring foot for content measurement




draining








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

TGI 1000 1000 2 2 850 2191 280 G 1 ½ G ¾ 713 3100

TGI 1500 1500 2 2 1016 2340 360 G 1 ½ G ¾ 713 3101

TGI 2000 2000 2 2 1016 2839 640 G 1 ½ G ¾ 713 3106

TGI 3000 3000 2 2 1300 2940 800 G 1 ½ G ¾ 713 3103

TGI 4000 4000 2 2 1300 3585 910 G 1 ½ G ¾ 713 3104

TGI 5000 5000 2 2 1300 4230 1010 G 1 ½ G ¾ 713 3105

Transfero TGI ... E Secondary vessel




draining








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

TGI 1000 E 1000 2 2 850 2191 280 G 1 ½ G ¾ 713 3300

TGI 1500 E 1500 2 2 1016 2340 360 G 1 ½ G ¾ 713 3301

TGI 2000 E 2000 2 2 1016 2839 640 G 1 ½ G ¾ 713 3306

TGI 3000 E 3000 2 2 1300 2940 800 G 1 ½ G ¾ 713 3303

TGI 4000 E 4000 2 2 1300 3585 910 G 1 ½ G ¾ 713 3304

TGI 5000 E 5000 2 2 1300 4230 1010 G 1 ½ G ¾ 713 3305

* **

* **

* special vessels upon request ** tolerance 0 /-100

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transfero

Transfero TGI ... H

● Secondary vessels TGI...E page 47

* special vessels upon request


● Content indicator Liz IAB page 95 Accessories

Primary vessel |

1 measuring foot for content measurement, 1 measuring foot for water level limiter

water level limiter only in combination with Liz IAB content indicator with Transfero TI to •

EN 12952 and EN 12953




draining








PSmin: 0 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S SW Article no.

TGI 1000 H 1000 2 2 850 2191 285 G 1 ½ G ¾ 713 3200

TGI 1500 H 1500 2 2 1016 2340 365 G 1 ½ G ¾ 713 3201

TGI 2000 H 2000 2 2 1016 2839 645 G 1 ½ G ¾ 713 3206

TGI 3000 H 3000 2 2 1300 2940 805 G 1 ½ G ¾ 713 3203

TGI 4000 H 4000 2 2 1300 3585 915 G 1 ½ G ¾ 713 3204

TGI 5000 H 5000 2 2 1300 4230 1015 G 1 ½ G ¾ 713 3205

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Water make-up systems


pleno

Pleno P hydraulic unit | water make-up

for systems according to EN 12828, EN 12976, ENV 12977, EN 12952, EN 12953•

external control from pressure-maintaining or degassing stations, i.e. Compresso or Transfero•

without pump•

with contact water meter and RPZ type BA according to EN 1717, DVGW, SVGW, KIWA N.V., •

KIWA U.K. and CSTB tested




SA: Rp ½ SNS: Rp ½ IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

KVSm3/h

Article no.

P 10 450 220 100 3 0.02 0.7 813 1000

Pleno PI control unit TecBox | water make-up


fillsafe water make-up | pressure-dependent | for pressure expansion vessels with fixed air •

cushion, i.e. Statico

without pump•

with contact water meter and back flow preventer type BA according to EN 1717, DVGW, •

SVGW, KIWA N.V., KIWA U.K. and CSTB tested





2004/108/EC, 2006/95/EC


SA: Rp ½ SNS: Rp ½ IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

KVSm3/h

Article no.

PI 10 450 250 280 5 0.04 0.7 813 1010

H

B

SNS SA

SNS SA

H

B


control modules

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0

0,5

1

1,5

2

2,5

0 1 2 3 4 5 6 7 8 9 10

p – p | barSNS SA

V |

m³/

h

pSNS pSA

pleno

Approx. throughput V | Pleno P and Pleno PI

The requirements for pNS

must be taken into account

for Statico and Compresso.

pages 7 | 9

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pleno

Pleno PI 9.1 control unit TecBox | water make-up | with filling function


fillsafe water make-up | pressure- or level-dependent | for pressure expansion vessels, i.e. •

Statico or pressure-maintaining stations, i.e. Compresso

1 pump•

with contact water meter and a break tank type AB according to EN 1717, SVGW-tested•



high quality metal cover•



2004/108/EC, 2006/95/EC


SA: Rp ¾ SNS: Rp ½ IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

DPpbar

VNSl/h

Article no.

PI 9.1 10 320 760 260 20 0.75 74 1-8 500 813 1040

front

back

SA

SNS

B

H


control modules

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pleno





1 pump•



floor standing•


inclusive of flexible hose for inlet•



2004/108/EC, 2006/95/EC



Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

DPpbar

VNSl/h

Article no.

PI 6.1 8 390 1000 490 26 1.1 55 1-5.5 500 813 1020





2 pumps | including a reserve pump•



floor standing•


inclusive of flexible hose for inlet•



2004/108/EC, 2006/95/EC



Type PSbar

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

DPpbar

VNSl/h

Article no.

PI 6.2 8 390 1000 490 37 1.1 55 1- 5.5 500 813 1030

front

back

SA

SNS

B

H

front

back

SA

SNS

B

H


control modules

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B

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SE SA

SNS

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Degassing systems


vento

Vento V .1 control unit TecBox | degassing


vacusplit spray-type degassing of the system and make-up water in a vacuum vessel | •

degassing programs for permanent operation and time-controlled eco interval operation

1 pump•



floor standing•





2004/108/EC, 2006/95/EC

TSmin: 0 °C TU: 40 °C PSmin: -1 bar SE: Rp 1

SA: Rp 1 SNS: Rp ½ IP: 54 U: 230 V/50 Hz

SPL: 55 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

Article no.

V 3.1 8 70 390 1000 490 29 0.6 100 1.0-3.0 812 1004

Vento V 1.E control unit TecBox | degassing


vacusplit spray-type degassing of the system and make-up water in a vacuum vessel | gas-•

content dependent eco automatic operation

1 pump•



floor standing•





2004/108/EC, 2006/95/EC



SPL: 55 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

Article no.

V 4.1 E 8 70 390 1000 490 29 0.6 200 1.0-3.0 812 1000

V 6.1 E 8 70 390 1000 490 33 1.1 200 1.5-4.5 812 1001

V 8.1 E 10 90 500 1000 490 40 1.5 200 2.0-5.7 812 1002

V 10.1 E 10 90 500 1000 490 42 1.5 200 3.5-7.5 812 1003

H

B

frontback

SE SA

SNS


control modules

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Degassing systems


vento

Vento V 1.C control unit TecBox | degassing | Cooling version

insulated and vapor sealed•


vacusplit spray-type degassing of the system and make-up water in a vacuum vessel | •

degassing programs for permanent operation and time-controlled eco interval operation

1 pump•



floor standing•





2004/108/EC, 2006/95/EC



SPL: 55 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

Article no.

V 3.1 C 8 70 390 1000 490 30 0.6 100 1.0-3.0 812 1024

Vento V .1 EC control unit TecBox | degassing | Cooling version





1 pump•



floor standing•





2004/108/EC, 2006/95/EC



SPL: 55 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

Article no.

V 4.1 EC 8 70 390 1000 490 30 0.6 200 1.0-3.0 812 1020

V 6.1 EC 8 70 390 1000 490 34 1.1 200 1.5-4.5 812 1021

V 8.1 EC 10 90 500 1000 490 41 1.5 200 2.0-5.7 812 1022

V 10.1 EC 10 90 500 1000 490 43 1.5 200 3.5-7.5 812 1023

H

B

frontback

SE SA

SNS


Accessories for

control modules

H

B

frontback

SE SA

SNS

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Degassing systems


vento

Vento VP .1 E control unit TecBox | degassing | water make-up




1 pump•


1717, SVGW-tested


floor standing•





2004/108/EC, 2006/95/EC

TSmin: 0 °C TU: 40 °C TW: 30 °C PSmin: -1 bar

SE: Rp 1 SA: Rp 1 SNS: Rp ½ IP: 54

U: 230 V/50 Hz SPL: 55 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

VNSl/h

Article no.

VP 4.1 E 8 70 390 1000 490 32 0.6 200 1.0-3.0 200 812 1010

VP 6.1 E 8 70 390 1000 490 36 1.1 200 1.5-4.5 200 812 1011

VP 8.1 E 10 90 500 1000 490 43 1.5 200 2.0-5.7 200 812 1012

VP 10.1 E 10 90 500 1000 490 45 1.5 200 3.5-7.5 200 812 1013


control modules

H

B

frontback

SE SA

SNS

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Degassing systems


vento

Vento VP .1 EC control unit TecBox | degassing | water make-up | Cooling version





1 pump•


1717, SVGW-tested


floor standing•





2004/108/EC, 2006/95/EC



U: 230 V/50 Hz SPL: 55 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

VNSl/h

Article no.

VP 4.1 EC 8 70 390 1000 490 33 0.6 200 1.0-3.0 200 812 1030

VP 6.1 EC 8 70 390 1000 490 37 1.1 200 1.5-4.5 200 812 1031

VP 8.1 EC 10 90 500 1000 490 44 1.5 200 2.0-5.7 200 812 1032

VP 10.1 EC 10 90 500 1000 490 46 1.5 200 3.5-7.5 200 812 1033


control modules

H

B

frontback

SE SA

SNS

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Degassing systems



control modules

Vento VP .1 PEC control unit TecBox | degassing | water make-up | Cooling version





1 pump•


1717, SVGW-tested

PowerCube panel PC2 | with isolator and emergency off; thermal protector and motor •

protection switch


floor standing•





2004/108/EC, 2006/95/EC



U: 3 x 400 V/50 Hz

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

SPLdB(A)

VAm3

DPpbar

VNSl/h

Article no.

VP 13.1 PEC 20 90 700 1300 540 70 2.0 51 200 4.0-10.0 200 812 1034

VP 19.1 PEC 20 90 700 1300 540 74 3.0 53 200 5.0-16.0 200 812 1035

vento VP...PECnew:

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Degassing systems


vento

Vento VP .2 E control unit TecBox | degassing | water make-up




2 pumps | including a reserve pump for water make up•


1717, SVGW-tested


floor standing•





2004/108/EC, 2006/95/EC



U: 230 V/50 Hz SPL: 74 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

VNSl/h

Article no.

VP 6.2 E 8 70 500 1000 490 44 1.8 200 1.5-4.5 200 812 1041

VP 10.2 E 10 90 500 1000 490 53 2.2 200 3.5-7.5 200 812 1043

Vento VP .2 EC control unit TecBox | degassing | water make-up | Cooling version





2 pumps | including a reserve pump for water make up•


1717, SVGW-tested


floor standing•





2004/108/EC, 2006/95/EC



U: 230 V/50 Hz SPL: 74 dB(A)

Type PSbar

TS°C

Bmm

Hmm

Tmm

Gkg

PAkW

VAm3

DPpbar

VNSl/h

Article no.

VP 6.2 EC 8 70 500 1000 490 45 1.8 200 1.5-4.5 200 812 1051

VP 10.2 EC 10 90 500 1000 490 54 2.2 200 3.5-7.5 200 812 1053


Accessories for

control modules

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Separator


zeparo

Zeparo ZUT Automatic air vent | version Top

Universal type | brass•

female thread | vertical installation•

leakfree-safety package | safe, dry discharge of separated gases•


TS: 110 °C TSmin: -10 °C PS: 10 bar PSmin: 0 bar

Type Hmm

h1mm

Gkg

S DPpbar

VPEpiece

Article no.

ZUT 15 124 149 0.6 Rp ½ 10 10 789 0515

ZUT 20 124 149 0.7 Rp ¾ 10 10 789 0520

ZUT 25 124 149 0.7 Rp 1 10 10 789 0525

Zeparo ZUTX Automatic air vent | version Top | eXtra-lockable


male thread | vertical installation•




Type Hmm

h1mm

Gkg

S DPpbar

VPEpiece

Article no.

ZUTX 25 159 184 1.3 R 1 10 6 789 1325

Zeparo ZUTS Automatic air vent | version Top | solar


female thread | vertical installation•




Type Hmm

h1mm

Gkg

S DPpbar

VPEpiece

Article no.

ZUTS 15 124 149 0.6 Rp ½ 10 10 789 1615

S

Hh1

S

Hh1

S

Hh1

● Adaptor Zeparo ZPA page 78Accessories

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Separator


zeparo

Zeparo ZUP Automatic air vent | version Purge






Type Hmm

h1mm

Gkg

S DPpbar

VPEpiece

Article no.

ZUP 10 90 110 0.4 R 3/8 6 20 789 1510

Zeparo ZUPW Automatic air vent | version Purge

Universal type | brass | color white•





Type Hmm

h1mm

Gkg

S DPpbar

VPEpiece

Article no.

ZUPW 10 90 110 0.4 R 3/8 6 20 789 1410

H

S

h1

H

S

h1


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zeparoSeparator


Zeparo ZUV Separator | version Vent for micro bubbles


female thread or compression fitting (22 mm) | horizontal installation•

helistill-separator | tangential dynamic when separating•

leakfree-air vent•



Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUV 20 204 73 176 88 1.1 G ¾ 1.25 10 789 1120

ZUV 22 204 73 176 88 1.0 22 mm 1.25 10 789 1122

ZUV 25 207 64 188 88 1.2 G 1 2 10 789 1125

ZUV 32 239 81 203 88 1.4 G 1 ¼ 3.7 6 789 1132

ZUV 40 273 83 235 88 1.5 G 1 ½ 5 6 789 1140

Zeparo ZUVS Separator | version Vent for micro bubbles | solar







Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUVS 20 204 73 176 88 1.1 G ¾ 1.25 10 789 1720

ZUVS 22 204 73 176 88 1.0 22 mm 1.25 10 789 1722

ZUVS 25 207 64 188 88 1.2 G 1 2 10 789 1725

ZUVS 32 239 81 203 88 1.4 G 1 ¼ 3.7 6 789 1732

ZUVS 40 273 83 235 88 1.5 G 1 ½ 5 6 789 1740

S

L

H

h1

h2

S

L

H

h1

h2

Pressure loss DP page 62


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Separator


zeparo

Zeparo ZUVL Separator | version Vent for micro bubbles


female thread or compression fitting (22 mm) | vertical installation•





Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUVL 20 222 247 112 71 1.8 Rp ¾ 1.25 6 789 1220

ZUVL 22 222 247 112 71 1.8 22 mm 1.25 6 789 1222

ZUVL 25 222 247 112 75 1.8 Rp 1 2 6 789 1225

Zeparo ZUVLS Separator | version Vent for micro bubbles | solar







Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUVLS 20 222 247 112 71 1.8 Rp ¾ 1.25 6 789 1820

ZUVLS 22 222 247 112 71 1.8 22 mm 1.25 6 789 1822

ZUVLS 25 222 247 112 75 1.8 Rp 1 2 6 789 1825

L

S

Hh1

h2

L

S

Hh1

h2



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Separator


zeparo

Zeparo ZUD Separator | version Dirt for sludge particles




excentric tangential de-sludging valve | optimised, tangential flushing•



Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUD 20 141 128 78 88 0.9 G ¾ 1.25 10 789 2120

ZUD 22 141 128 78 88 0.8 22 mm 1.25 10 789 2122

ZUD 25 144 140 69 88 1.0 G 1 2 10 789 2125

ZUD 32 176 155 86 88 1.2 G 1 ¼ 3.7 6 789 2132

ZUD 40 210 187 88 88 1.4 G 1 ½ 5 6 789 2140

Zeparo ZUDL Separator | version Dirt for sludge particles







Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUDL 20 157 197 165 71 1.6 Rp ¾ 1.25 6 789 2220

ZUDL 22 157 197 165 71 1.6 22 mm 1.25 6 789 2222

ZUDL 25 159 199 165 75 1.6 Rp 1 2 6 789 2225

H S

L

h1

h2

S

H

L

h2

h1


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Separator


zeparo

Zeparo ZUM Separator | version Dirt for sludge particles | with magnetic action





dry magnetic rod in pocket to increase the magnetite capture•



Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUM 20 155 202 78 88 1.2 G ¾ 1.25 10 789 3120

ZUM 22 155 202 78 88 1.1 22 mm 1.25 10 789 3122

ZUM 25 158 214 70 88 1.3 G 1 2 10 789 3125

ZUM 32 190 229 86 88 1.5 G 1 ¼ 3.7 1 789 3132

ZUM 40 224 261 86 88 1.6 G 1 ½ 5 1 789 3140

Zeparo ZUML Separator | version Dirt for sludge particles | with magnetic action








Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUML 20 171 271 165 71 1.8 Rp ¾ 1.25 6 789 3220

ZUML 22 171 271 165 71 1.8 22 mm 1.25 6 789 3222

ZUML 25 173 273 165 75 1.8 Rp 1 2 6 789 3225


SH

L

h1

h2

S

L

H

h1

h2

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Separator


zeparo

Zeparo ZUK Separator | version Kombi for micro bubbles and sludge particles








Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUK 20 267 156 176 88 1.5 G ¾ 1.25 1 789 4120

ZUK 22 267 156 176 88 1.4 22 mm 1.25 1 789 4122

ZUK 25 270 148 186 88 1.6 G 1 2 1 789 4125

ZUK 32 302 164 203 88 1.8 G 1 ¼ 3.7 1 789 4132

ZUK 40 336 166 235 88 1.9 G 1 ½ 5 1 789 4140

Zeparo ZUKM Separator | version Kombi for micro bubbles and sludge particles | with magnetic ac-

tion









Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUKM 20 281 230 176 88 1.6 G ¾ 1.25 1 789 4220

ZUKM 22 281 230 176 88 1.5 22 mm 1.25 1 789 4222

ZUKM 25 284 221 186 88 1.7 G 1 2 1 789 4225

ZUKM 32 316 238 203 88 1.9 G 1 ¼ 3.7 1 789 4232

ZUKM 40 350 240 235 88 2.0 G 1 ½ 5 1 789 4240

S

L

H

h2

h1

S

L

H

h2

h1



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Separator


Zeparo ZUR


Separator | version Redox for comprehensive water treatment

for the protection of installations against corrosion, erosion and functional problems•


female thread | horizontal installation•

Redox anode ZPR for oxygen reduction | exchangeable | pH ≈ 9•

helistill-separator | for separation of micro bubbles and sludge particles | tangential dynamic •

when separating

eccentric de-sludging valve | optimised, tangential flushing•

magnetic rod in Redox anode to increase the magnetite capture and checking the wear on the •

Redox anode

leakfree air vent•

water without inhibitors•


Type Hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUR 25 294 350 186 88 1.8 G 1 2 1 789 6125

Accessories

Advantages of Pneumatex

• Protection from erosion by separating micro bubbles and dirt particles.

• Protects system components from sludge.

• Protection from corrosion by oxygen reduction.

• More reliable, energy-saving operation due to clean, bubble-free system water.

• Simple to install in pipes due to compact, space-saving design.

new:


● Redox anode ZPR page 78

● Adaptor Zeparo ZPA page 78

redox zeparo

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➊

Redox not only embodies all the well-known principles of the Zeparo separators, but

can also reduce the oxygen content in the system water. Redox is therefore suitable for

comprehensive water treatment in small heating, solar and chilled water systems

1. Efficient venting

With the leakfree automatic air vent, the separated micro bubbles and gases produced

by corrosion are evacuated dry.

2. Separation of micro bubbles

The helistill separator separates micro bubbles. The system water becomes free of

bubbles, and the installation is thus protected from erosion.

3. Oxygen reduction

The special Redox anode ZPR reduces oxygen content. The wearing away of the anode

material can be easily checked using the magnetic rod.

When used up, the Redox anode ZPR is replaced by the installer.

4. Separation of sludge

The helistill separator separates and removes sludge. Sludge accumulation and furring will

be prevented.

5. Magnetite absorption

The magnetic rod increases magnetite absorption and can also be used for checking the

wear on the Redox anode ZPR.

Installation | Assembly | Operation

It can be installed in old or new buildings, especially in mixed installations where there is a

high proportion of plastic. For example, the Redox removes the oxygen permeating through

under-floor heating systems, thus protecting components that are susceptible to corrosion.

The Redox is installed directly at places where there is oxygen ingress, e.g. under floor

heating systems. If several heating circuits are present, we recommend installing in each

heating circuit.

Assembly | Operation www.pneumatex.com

redox zeparo1 device – 5 functions

Redox anode

➋➌

➍

➎

ZUR

ZUR

DLV

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Separator


zeparo

Zeparo ZUC Low loss header | version Collect with separator for micro bubbles and sludge particles








Type Hmm

hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUC 20 450 211 128 176 88 2.8 G ¾ 1.25 1 789 5120

ZUC 22 450 211 128 176 88 2.6 22 mm 1.25 1 789 5122

ZUC 25 456 193 140 186 88 3.1 G 1 2 1 789 5125

ZUC 32 520 227 155 203 88 3.6 G 1 ¼ 3.7 1 789 5132

ZUC 40 586 231 187 235 88 3.9 G 1 ½ 5 1 789 5140

Zeparo ZUCM Low loss header | version Collect with separator for micro bubbles and sludge particles

| with magnetic action









Type Hmm

hmm

h1mm

h2mm

Lmm

Gkg

S VDm3/h

VPEpiece

Article no.

ZUCM 20 464 211 202 176 88 2.9 G ¾ 1.25 1 789 5220

ZUCM 22 464 211 202 176 88 2.7 22 mm 1.25 1 789 5222

ZUCM 25 470 193 214 186 88 3.2 G 1 2 1 789 5225

ZUCM 32 534 227 229 203 88 3.7 G 1 ¼ 3.7 1 789 5232

ZUCM 40 602 231 261 235 88 4.0 G 1 ½ 5 1 789 5240

S

L

H

S

hh

1h

2

S

L

H

S

hh

1h

2



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Zeparo Collect

ZUC | ZUCM V1 | m³/h

20 ≤ 1,25

22 ≤ 1,25

25 ≤ 2

32 ≤ 3,7

40 ≤ 5

V●

1 ≥ 1,2 V●

2

ZUC

ZUCM

V●

1 ≤ 0,8 V●

2

Example B: V1 < V2

ZUC

ZUCM

ZUC | ZUCM V2 | m³/h

20 ≤ 1,25

22 ≤ 1,25

25 ≤ 2

32 ≤ 3,7

40 ≤ 5

zeparo

A low loss header suitable for the hydraulic coupling of primary and secondary heating circuits com-

plete with deaeration and dirt separation. They are installed between the heat generator and the

heating cicuits. Effective deaeration is only given if the maximum static height HB is not exceeded

table.

tmax | °C 90 80 70 60 50 40 30 20 10

HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7

It is important that the volumetric flow rates between V1 and V2 are suitably adjusted.

Example A: Primary flow rate V1 bigger than Secondary flow rate V2

To be used where the secondary flow rates V2 are reduced through mixing of the return water so

that the boiler can no longer be regulated. Not suitable for condensing boilers Example B.

Example B: Primary flow rate V1 less than Secondary flow rate V2

Use with condensing boilers and under floor heating systems. The secondary flow rate V2 of the

under floor heating circuit is bigger than the flow rate through the condensing boiler V1. Hot water

circuits should be connected on the primary side of the low loss header.

Example A: V1 > V2

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Separator


zeparo

Zeparo ZIO ... F Separator | version Omni ideal for micro bubbles or sludge particles

Industrial type | steel | color beryllium•

flange connection PN 16 | horizontal installation•


de-sludging valve | optimised, tangential flushing•

optional with Magnet Attachment Zeparo ZIMA to increase the magnetite capture•

leakfree-air vent | eXtra version lockable•


constructed according to PED/DEP 97/23/EC•


Type Dmm

Hmm

h1mm

h2mm

h3mm

h4mm

h5mm

Lmm

Gkg

SDN

VDm3/h

VMm3/h

Article no.

ZIO 50 F 168 626 244 452 406 290 596 350 21 50 8 25 788 2050

ZIO 65 F 168 626 244 452 406 290 596 350 23 65 15 42 788 2065

ZIO 80 F 219 739 275 534 488 321 663 470 35 80 20 58 788 2080

ZIO 100 F 219 739 275 534 488 321 663 475 37 100 30 95 788 2100

ZIO 125 F 324 941 375 636 590 421 780 635 68 125 50 147 788 2125

ZIO 150 F 324 941 375 636 590 421 780 635 72 150 75 218 788 2150

ZIO 200 F 406 1169 382 757 711 428 886 775 110 200 125 360 788 2200

ZIO 250 F 508 1316 445 941 895 491 1070 890 175 250 200 575 788 2250

ZIO 300 F 610 1556 510 11161070 556 12451005 250 300 275 814 788 2300

Separator for micro bubbles


* With optional Magnet Attachment Zeparo ZIMA


Applications TS > 110 °C | PS > 10 bar upon request


● Magnet Attachment Zeparo ZIMA page 78

● Thermal insulation Zeparo ZHI page 79

Accessories

*

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Separator


zeparo

Zeparo ZIO ... S Separator | version Omni ideal for micro bubbles or sludge particles


welding connection | horizontal installation•








Type Dmm

Hmm

h1mm

h2mm

h3mm

h4mm

h5mm

Lmm

Gkg

SDN

VDm3/h

VMm3/h

Article no.

ZIO 50 S 168 626 244 452 406 290 596 336 16 50 8 25 788 3050

ZIO 65 S 168 626 244 452 406 290 596 336 17 65 15 42 788 3065

ZIO 80 S 219 739 275 534 488 321 663 456 28 80 20 58 788 3080

ZIO 100 S 219 739 275 534 488 321 663 461 29 100 30 95 788 3100

ZIO 125 S 324 941 375 636 590 421 780 619 56 125 50 147 788 3125

ZIO 150 S 324 941 375 636 590 421 780 619 57 150 75 218 788 3150

ZIO 200 S 406 1169 382 757 711 428 886 759 90 200 125 360 788 3200

ZIO 250 S 508 1316 445 941 895 491 1070 874 143 250 200 575 788 3250

ZIO 300 S 610 1556 510 11161070 556 1245 989 212 300 275 814 788 3300


Separator for sludge particles







Accessories

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Separator


zeparo

Zeparo ZIK ... F Separator | version Kombi for micro bubbles and sludge particles










Type Dmm

Hmm

h1mm

h2mm

h3mm

Lmm

Gkg

SDN

VDm3/h

VMm3/h

Article no.

ZIK 50 F 168 773 406 437 596 350 26 50 8 25 788 4050

ZIK 65 F 168 773 406 437 596 350 28 65 15 42 788 4065

ZIK 80 F 219 937 488 519 663 470 42 80 20 58 788 4080

ZIK 100 F 219 937 488 519 663 475 44 100 30 95 788 4100

ZIK 125 F 324 1141 590 621 780 635 75 125 50 147 788 4125

ZIK 150 F 324 1141 590 621 780 635 85 150 75 218 788 4150

ZIK 200 F 406 1383 711 742 886 775 135 200 125 360 788 4200

ZIK 250 F 508 1751 895 926 1070 890 223 250 200 575 788 4250

ZIK 300 F 610 2101 1070 1101 1245 1005 305 300 275 814 788 4300







Accessories

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Separator


zeparo

Zeparo ZIK ... S Separator | version Kombi for micro bubbles and sludge particles










Type Dmm

Hmm

h1mm

h2mm

h3mm

Lmm

Gkg

SDN

VDm3/h

VMm3/h

Article no.

ZIK 50 S 168 773 406 437 596 336 21 50 8 25 788 5050

ZIK 65 S 168 773 406 437 596 336 22 65 15 42 788 5065

ZIK 80 S 219 937 488 519 663 456 35 80 20 58 788 5080

ZIK 100 S 219 937 488 519 663 461 36 100 30 95 788 5100

ZIK 125 S 324 1141 590 621 780 619 63 125 50 147 788 5125

ZIK 150 S 324 1141 590 621 780 619 70 150 75 218 788 5150

ZIK 200 S 406 1383 711 742 886 759 115 200 125 360 788 5200

ZIK 250 S 508 1751 895 926 1070 874 191 250 200 575 788 5250

ZIK 300 S 610 2101 1070 1101 1245 989 267 300 275 814 788 5300







Accessories

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zeparoSeparator


Zeparo ZEK ... F Separator | version Kombi for micro bubbles and sludge particles

Extended type | steel | color beryllium•

with pipe clamps up to DN 100, flanged from DN 125, for top or bottom demounting of the •

helistill separator









Type Dmm

Hmm

h1mm

h2mm

h3mm

h4mm

h5mm

Lmm

Gkg

SDN

VDm3/h

VMm3/h

Article no.

ZEK 50 F 168 811 506 854 804 869 696 350 41 50 8 25 788 6050

ZEK 65 F 168 811 506 854 804 869 696 350 43 65 15 42 788 6065

ZEK 80 F 219 977 588 1066 1016 1081 778 470 65 80 20 58 788 6080

ZEK 100 F 219 977 588 1066 1016 1081 778 475 67 100 30 95 788 6100

ZEK 125 F 324 1189 694 1497 1447 1512 884 635 112 125 50 147 788 6125

ZEK 150 F 324 1189 694 1497 1447 1512 884 635 120 150 75 218 788 6150

ZEK 200 F 406 1449 817 1872 1822 1887 1007 775 164 200 125 360 788 6200

ZEK 250 F 508 1821 999 2326 2276 2341 1189 890 329 250 200 575 788 6250

ZEK 300 F 610 2101 1140 2736 2686 2751 1330 1005 505 300 275 814 788 6300


** Demounting the helistill separator can be either from the top or the bottom





● Thermal insulation upon request

Accessories

DN 50 – DN 100

DN 125 – DN 300

*

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Separator


zeparo

Zeparo ZEK ... S Separator | version Kombi for micro bubbles and sludge particles

Extended type | steel | color beryllium•

with pipe clamps up to DN 100, flanged from DN 125, for top or bottom demounting of the •

helistill separator









Type Dmm

Hmm

h1mm

h2mm

h3mm

h4mm

h5mm

Lmm

Gkg

SDN

VDm3/h

VMm3/h

Article no.

ZEK 50 S 168 811 506 854 804 869 696 336 36 50 8 25 788 7050

ZEK 65 S 168 811 506 854 804 869 696 336 37 65 15 42 788 7065

ZEK 80 S 219 977 588 1066 1016 1081 778 456 58 80 20 58 788 7080

ZEK 100 S 219 977 588 1066 1016 1081 778 461 59 100 30 95 788 7100

ZEK 125 S 324 1189 694 1497 1447 1512 884 619 100 125 50 147 788 7125

ZEK 150 S 324 1189 694 1497 1447 1512 884 619 105 150 75 218 788 7150

ZEK 200 S 406 1449 817 1872 1822 1887 1007 759 144 200 125 360 788 7200

ZEK 250 S 508 1821 999 2326 2276 2341 1189 874 297 250 200 575 788 7250

ZEK 300 S 610 2101 1140 2736 2686 2751 1330 989 467 300 275 814 788 7300



● Thermal insulation upon request

Accessories

DN 50 – DN 100

DN 125 – DN 300


** Demounting the helistill separator can be either from the top or the bottom



*

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Accessories for separators

heating, solar and cooling water systems

zeparo

Zeparo ZPA Adaptor | for connecting a vent pipe

brass•

female thread and male thread•



Type Lmm

Gkg

S VPEpiece

Article no.

ZPA 40 0.2 G 1/8 - R ½ 10 789 0010

Zeparo ZIMA Magnet Attachment |

for retrofitting to mounting on site in the range Zeparo ZIO, ZIK and ZEK

T-branch with magnetic rod and pocket | to increase the magnetite capture•



Type Gkg

Article no.

ZIMA 50-100 3.0 788 0100

ZIMA 125-200 4.3 788 0200

ZIMA 250 5.4 788 0250

ZIMA 300 6.3 788 0300

L

G1

/8

R1

/2

Zeparo ZPR

with Redox granules for reduction of oxygen and improve water quality•

water without inhibitors•


Type Gkg

S Article no.

ZPR 0.2 G ½ 789 6000

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Accessories for separators

heating water systems

zeparo

Zeparo ZHI Thermal insulation | for Zeparo ZIO

rockwool 2 part galvanized steel cladding, easy to fit with toggle clamps•

insulation value approx. 0.040 W/mk•

fire rating A2 to DIN 4102•

TS: 110 °C TSmin: -10 °C

Type Dmm

Hmm

SDmm

Gkg

S Article no.

ZHI 50/65 ZIO 278 405 50 3.7 DN 50/65 787 2065

ZHI 80/100 ZIO 349 515 60 7.3 DN 80/100 787 2100

ZHI 125/150 ZIO 453 716 60 14.4 DN 125/150 787 2150

ZHI 200 ZIO 536 840 60 20.9 DN 200 787 2200

ZHI 250 ZIO 630 1089 60 32.5 DN 250 787 2250

ZHI 300 ZIO 738 1329 60 47.6 DN 300 787 2300

Zeparo ZHI Thermal insulation | for Zeparo ZIK

rockwool 2 part galvanized steel cladding, easy to fit with toggle clamps•

insulation value approx. 0.040 W/mk•

fire rating A2 to DIN 4102•

TS: 110 °C TSmin: -10 °C

Type Dmm

Hmm

SDmm

Gkg

S Article no.

ZHI 50/65 ZIK 278 551 50 5 DN 50/65 787 3065

ZHI 80/100 ZIK 349 710 60 9.9 DN 80/100 787 3100

ZHI 125/150 ZIK 453 916 60 18 DN 125/150 787 3150

ZHI 200 ZIK 536 1147 60 27.5 DN 200 787 3200

ZHI 250 ZIK 630 1515 60 44.3 DN 250 787 3250

ZHI 300 ZIK 738 1887 60 66.8 DN 300 787 3300

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Thermal insulation for ZIO

Thermal insulation for ZIK

Thermal insulation | for Zeparo ZEK

● upon request

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aquapresso

Approx. Pressure loss DP | Aquapresso

Aquapresso ADF

Aquapresso AUF | AGF

0,00

0,05

0,10

0,15

0,20

0,25

0,30

0,00 0,50 1,00 1,50 2,00

V | m³/h

DP

| ba

r

ADF 8 –12 litre

ADF 18 – 35 litre

ADF 50 – 80 litre

0,00

0,05

0,10

0,15

0,20

0,25

0 5 10 15 20 25 30 35

V | m³/h

DP

| ba

r AUF 140 – 600 litre

AGF 300 –700 litre

AGF 1000 –1500 litre

AGF 2000 – 5000 litre

8 –12 18 – 35 50 – 80

140 – 600

300 –700 1000 –1500 2000 – 5000

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aquapressoExpansion vessel with fixed air cushion

drinking water systems

Aquapresso AD pressure expansion vessel | discus shaped

drinking water heating systems, pressure-boosting systems, max. chloride content 125 mg/l - •

70 °C, 250 mg/l - 45 °C



assembly with bottom connection•


all metallic parts in contact with water in stainless steel•

drinking water inspection according to the rules of SVGW, ACS, PZH•



PSmin: 0 bar P0: 4 bar

Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S VPEpiece

Article no.

AD 8.10 8 10 10 314 166 3.8 R ½ 108/18 711 1000

AD 12.10 12 10 10 352 201 5.1 R ½ 60/12 711 1001

AD 18.10 18 10 10 393 224 6.5 R ¾ 50/10 711 1002

AD 25.10 25 10 10 436 251 8.2 R ¾ 39/6 711 1003

AD 35.10 35 10 10 485 280 10.1 R ¾ 32/8 711 1004

AD 50.10 50 10 10 536 317 12.6 R 1 25/4 711 1005

AD 80.10 80 10 10 636 347 16.9 R 1 12/4 711 1006

Aquapresso ADF pressure expansion vessel | discus shaped


70 °C, 250 mg/l - 45 °C



assembly with top and bottom connection•

flowfresh full flow-through•



hydrowatch for tightness control of the bag•





Type VNlitre

PSbar

Dmm

Hmm

Gkg

S VDm3/h

VPEpiece

Article no.

ADF 8.10 8 10 345 166 4 2x R ½ 0.6 108/18 711 2000

ADF 12.10 12 10 386 201 5.3 2x R ½ 0.6 60/12 711 2001

ADF 18.10 18 10 430 224 6.6 2x R ¾ 1.0 50/10 711 2002

ADF 25.10 25 10 472 251 8.5 2x R ¾ 1.0 39/6 711 2003

ADF 35.10 35 10 521 280 10.4 2x R ¾ 1.0 32/8 711 2004

ADF 50.10 50 10 587 317 13 2x R 1 1.7 25/4 711 2005

ADF 80.10 80 10 687 347 17.4 2x R 1 1.7 12/4 711 2006

Pressure loss DP for Aqupresso ADF page 80


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aquapressoExpansion vessel with fixed air cushion


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Aquapresso AU pressure expansion vessel | slim, cylindrical model


70 °C, 250 mg/l - 45 °C










Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S Article no.

AU 140.10 140 10 10 420 1321 34 R 1 ¼ 711 1007

AU 200.10 200 10 10 500 1349 40 R 1 ¼ 711 1008

AU 300.10 300 10 10 560 1347 62 R 1 ¼ 711 1009

AU 400.10 400 10 7.5 620 1524 71 R 1 ¼ 711 1010

AU 500.10 500 10 6 680 1615 95 R 1 ¼ 711 1011

AU 600.10 600 10 5 740 1621 104 R 1 ¼ 711 1012

Aquapresso AUF pressure expansion vessel | slim, cylindrical model


70 °C, 250 mg/l - 45 °C






hydrowatch for tightness control of the bag and endoscopic inspection opening for internal •

inspections





Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

S VDm3/h

Article no.

AUF 140.10 140 10 10 420 1379 35 2x R 1 ¼ 7.3 711 2007

AUF 200.10 200 10 10 500 1373 41 2x R 1 ¼ 7.3 711 2008

AUF 300.10 300 10 10 560 1347 63 2x R 1 ¼ 7.3 711 2009

AUF 400.10 400 10 7.5 620 1549 72 2x R 1 ¼ 7.3 711 2010

AUF 500.10 500 10 6 680 1638 96 2x R 1 ¼ 7.3 711 2011

AUF 600.10 600 10 5 740 1644 105 2x R 1 ¼ 7.3 711 2012

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Pressure loss DP for Aqupresso AUF page 80

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aquapresso



70 °C, 250 mg/l - 45 °C










Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

SPN 16

Article no.

10 bar AG 700.10 700 10 4.2 750 2001 250 DN 50 711 1013

AG 1000.10 1000 10 3 850 2170 340 DN 65 711 1014

AG 1500.10 1500 10 2 1016 2353 460 DN 65 711 1015

AG 2000.10 2000 10 - 1016 2873 760 DN 80 711 1020

AG 3000.10 3000 10 - 1300 2971 920 DN 80 711 1017

AG 4000.10 4000 10 - 1300 3616 1060 DN 80 711 1018

AG 5000.10 5000 10 - 1300 4261 1180 DN 80 711 1019

16 bar AG 300.16 300 16 10 500 1924 180 DN 50 711 3000

AG 500.16 500 16 6 650 1979 250 DN 50 711 3001

AG 700.16 700 16 4.2 750 2054 290 DN 50 711 3002

AG 1000.16 1000 16 3 850 2203 390 DN 65 711 3003

AG 1500.16 1500 16 2 1016 2356 520 DN 65 711 3004

AG 2000.16 2000 16 - 1016 2935 840 DN 80 711 3009

AG 3000.16 3000 16 - 1300 2998 1000 DN 80 711 3006

AG 4000.16 4000 16 - 1300 3643 1170 DN 80 711 3007

AG 5000.16 5000 16 - 1300 4288 1310 DN 80 711 3008

Aquapresso AG

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aquapresso



70 °C, 250 mg/l - 45 °C






hydrowatch for tightness control of the bag and two flange openings for internal inspections•





Type VNlitre

PSbar

PSCH

bar

Dmm

Hmm

Gkg

SPN 16

VDm3/h

Article no.

10 bar AGF 700.10 700 10 4.2 750 2070 260 2xDN 50 11.5 711 2013

AGF 1000.10 1000 10 3 850 2271 355 2xDN 65 19.5 711 2014

AGF 1500.10 1500 10 2 1016 2454 475 2xDN 65 19.5 711 2015

AGF 2000.10 2000 10 - 1016 3024 775 2xDN 80 31.0 711 2020

AGF 3000.10 3000 10 - 1300 3122 935 2xDN 80 31.0 711 2017

AGF 4000.10 4000 10 - 1300 3767 1080 2xDN 80 31.0 711 2018

AGF 5000.10 5000 10 - 1300 4412 1200 2xDN 80 31.0 711 2019

16 bar AGF 300.16 300 16 10 500 1991 200 2xDN 50 11.5 711 4000

AGF 500.16 500 16 6 650 2046 270 2xDN 50 11.5 711 4001

AGF 700.16 700 16 4.2 750 2121 300 2xDN 50 11.5 711 4002

AGF 1000.16 1000 16 3 850 2302 410 2xDN 65 19.5 711 4003

AGF 1500.16 1500 16 2 1016 2455 540 2xDN 65 19.5 711 4004

AGF 2000.16 2000 16 - 1016 3041 860 2xDN 80 31.0 711 4009

AGF 3000.16 3000 16 - 1300 3146 1040 2xDN 80 31.0 711 4006

AGF 4000.16 4000 16 - 1300 3791 1195 2xDN 80 31.0 711 4007

AGF 5000.16 5000 16 - 1300 4436 1335 2xDN 80 31.0 711 4008

Aquapresso AGF

Pressure loss DP for Aqupresso AGF page 80

* tolerance 0 /-100

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accessories

protection against inadmissible temperature in expansion vessels




TS: 110 °C TSmin: -10 °C PSmin: 0 bar

Type VNlitre

PSbar

Dmm

Hmm

Gkg

S Article no.

10 bar DD 8.10 8 10 345 166 3.9 2x R ½ 714 2020

DD 12.10 12 10 386 201 5.1 2x R ½ 714 2021

DD 18.10 18 10 430 224 6.3 2x R ¾ 714 2022

DD 25.10 25 10 472 251 8.1 2x R ¾ 714 2023

DD 35.10 35 10 521 280 10 2x R ¾ 714 2024

DD 50.10 50 10 587 317 12.2 2x R 1 714 2025

DD 80.10 80 10 687 347 16.4 2x R 1 714 2026

Intermediate vessel DD






Type VNlitre

PSbar

Dmm

Hmm

Gkg

S Article no.

6 bar DU 140.6 140 6 420 1366 25 2x Rp 1 ½ 714 1002

DU 200.6 200 6 500 1408 30 2x Rp 1 ½ 714 1003

DU 300.6 300 6 560 1524 35 2x Rp 1 ½ 714 1004

DU 400.6 400 6 620 1573 55 2x Rp 1 ½ 714 1005

DU 500.6 500 6 680 1705 61 2x Rp 1 ½ 714 1006

DU 600.6 600 6 740 1701 67 2x Rp 1 ½ 714 1007

10 bar DU 200.10 200 10 500 1408 50 2x Rp 1 ½ 714 2003

DU 300.10 300 10 560 1524 55 2x Rp 1 ½ 714 2004

DU 500.10 500 10 680 1701 83 2x Rp 1 ½ 714 2006


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* vessels > 500 litres, 10 bar upon request

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accessories







Type VNlitre

PSbar

Dmm

Hmm

Gkg

S Article no.

6 bar DG 700.6 700 6 750 2087 200 2 x DN 50/PN 16 714 1008

DG 1000.6 1000 6 850 2210 280 2 x DN 50/PN 16 714 1009

DG 1500.6 1500 6 1016 2391 385 2 x DN 50/PN 16 714 1010

DG 2000.6 2000 6 1016 2909 655 2x DN 65/PN 16 714 1015

DG 3000.6 3000 6 1300 3008 810 2 x DN 65/PN 16 714 1012

DG 4000.6 4000 6 1300 3653 920 2 x DN 65/PN 16 714 1013

DG 5000.6 5000 6 1300 4300 1015 2 x DN 65/PN 16 714 1014

10 bar DG 300.10 300 10 500 1965 170 2 x DN 50/PN 16 714 2008

DG 500.10 500 10 650 2014 225 2 x DN 50/PN 16 714 2009

DG 700.10 700 10 750 2087 240 2 x DN 50/PN 16 714 2010

DG 1000.10 1000 10 850 2211 330 2 x DN 50/PN 16 714 2011

DG 1500.10 1500 10 1016 2394 445 2 x DN 50/PN 16 714 2012

DG 2000.10 2000 10 1016 2918 735 2x DN 65/PN 16 714 2017

DG 3000.10 3000 10 1300 3024 890 2 x DN 65/PN 16 714 2014

DG 4000.10 4000 10 1300 3669 1030 2 x DN 65/PN 16 714 2015

DG 5000.10 5000 10 1300 4314 1145 2 x DN 65/PN 16 714 2016

16 bar DG 300.16 300 16 500 1965 190 2 x DN 50/PN 16 714 3000

DG 500.16 500 16 650 2016 255 2 x DN 50/PN 16 714 3001

DG 700.16 700 16 750 2087 280 2 x DN 50/PN 16 714 3002

DG 1000.16 1000 16 850 2247 385 2 x DN 50/PN 16 714 3003

DG 1500.16 1500 16 1016 2393 510 2 x DN 50/PN 16 714 3004

DG 2000.16 2000 16 1016 2935 820 2x DN 65/PN 16 714 3012

DG 3000.16 3000 16 1300 3040 995 2 x DN 65/PN 16 714 3006

DG 4000.16 4000 16 1300 3685 1145 2 x DN 65/PN 16 714 3007

DG 5000.16 5000 16 1300 4330 1280 2 x DN 65/PN 16 714 3008

Intermediate vessel DG


* tolerance 0 /-100

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accessoriesAccessories for pressure maintenance


Blow tank ET installation behind safety valves for the separation of steam/water mixtures

deployment in systems according to EN 12828, SWKI 93-1•

steel | color beryllium•

dimensioning for a flow counter pressure of max. 2 bar•

connections for safety valve, steam line and drain line•

vertical installation•

constructed according to SWKI 93-1, amendment 1•


Type PSbar

Dmm

Hmm

Gkg

SE SA SW Article no.

ET 32-125 2 133 312 4.5 DN 32 DN 65 DN 15 785 2500

ET 65-250 2 285 500 9 DN 65 DN 125 DN 20 785 2501

ET 100-400 2 405 760 23.5 DN 100 DN 200 DN 25 785 2502

ET 150-600 2 605 1022 38 DN 150 DN 300 DN 32 785 2503

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Low water protection

WMS

protection of the heat generator and the system from overheating in case of lack of water


main body made of nodular graphite iron, zinc coated•

2 welding connections•


component inspected TÜV-HWB-96•

locking after turning off, change-over contact for signalling•

Type PSbar

Hmm

Lmm

Gkg

UV

IA

Article no.

WMS 933.1 10 370 195 3.3 250 10 502 1003

Type PSbar

Hmm

Lmm

Gkg

UV

IA

Article no.

WMS 933.2 10 370 195 3.3 250 10 502 1004

no locking after turning off, change-over contact for signalling•


DSV – ET allocation

PSV ≤ 5 bar PSV > 5 bar

DSV...H ET DSV...DGH ET ET

DSV 15 H * - - -

DSV 20 H * - - -

DSV 25 H * DSV 25 DGH ET 65-250 ET 65-250

DSV 32 H ET 65-250 DSV 32 DGH ET 65-250 ET 65-250



* no ET as QPSV < 350 kW

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Accessories for pressure maintenance


accessoriesH

SA

SE

L

Safety valve DSV...H protection of the maximum pressure on heat generators


gun Metal•

spring-loaded, can be vented manually, spring compartment protected by diaphragms•

inlet and outlet side with internal thread, outlet side increased•



secuguard version, 5-year warranty•

CE-component inspected according to TRD 721-TÜV SV xx-516 H, PED/DEP 97/23/EC-01 •

202 111-B-00027


ASV: 0.5 bar OSV: 0.5 bar

Type PSVbar

QPSV

kW

QPSVW

kW

Hmm

Lmm

Gkg

SE SA Article no.

DSV 15-2,5 H 2.5 73 73 98 52 0.3 G ½ G ¾ 537 1025

DSV 15-3,0 H 3.0 81 81 98 52 0.3 G ½ G ¾ 537 1030

DSV 20-2,5 H 2.5 135 135 99 62 0.45 G ¾ G 1 537 2025

DSV 20-3,0 H 3.0 151 151 99 62 0.45 G ¾ G 1 537 2030

DSV 32-2,5 H 2.5 446 446 132 87 1.1 G 1 ¼ G 1 ½ 537 4025

DSV 32-3,0 H 3.0 496 496 132 87 1.1 G 1 ¼ G 1 ½ 537 4030

DSV 25-2,5 H 2.5 229 229 116 70 0.75 G 1 G 1 ¼ 537 3025

DSV 25-3,0 H 3.0 254 254 116 70 0.75 G 1 G 1 ¼ 537 3030

Blow off capacity

Related to steam flow for direct fired heat generator (e.g. gas, oil, electric, ...).

Related to water flow for indirect fired heat generator (e.g. water to water heat exchanger) in case the

temperature of the primary circuit tpr does not enable a possible vaporisation of the secondary system

water. The values given in the table must not be exceeded (wet vapour pressure pD(tpr) ≤ PSV).

PSV | bar 2 2,5 3,0 3,5 4,0 4,5 5,0

tpr | °C 133,5 138,5 143,5 148,0 152,0 156,0 160,0

QPSV

QPSVW

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accessoriesS

A

SE

H

L

Safety valve DSV...DGH protection of the maximum pressure on heat generators


gun Metal•

spring loaded, with manual blow off lever, spring chamber is bellow sealed, pressure balanced•

inlet and outlet side with internal thread, outlet side increased•




CE-component inspected according to TRD 721-TÜV SV xx-665 DGH, PED/DEP 97/23/EC-01 •

202 111-B-00029


ASV: PSV * 0.1 bar OSV: PSV * 0.1 bar

Type PSVbar

QPSV

kW

QPSVW

kW

Hmm

Lmm

Gkg

SE SA Article no.

DSV 25-2,0 DGH 2.0 192 16940 233 86 1.8 G 1 G 1 ½ 536 3020

DSV 25-2,5 DGH 2.5 222 18940 233 86 1.8 G 1 G 1 ½ 536 3025

DSV 25-3,0 DGH 3.0 320 20750 233 86 1.8 G 1 G 1 ½ 536 3030

DSV 25-3,5 DGH 3.5 357 22410 233 86 1.8 G 1 G 1 ½ 536 3035

DSV 25-4,0 DGH 4.0 393 23960 233 86 1.8 G 1 G 1 ½ 536 3040

DSV 25-4,5 DGH 4.5 430 25410 233 86 1.8 G 1 G 1 ½ 536 3045

DSV 25-5,0 DGH 5.0 465 26790 233 86 1.8 G 1 G 1 ½ 536 3050

DSV 32-2,0 DGH 2.0 333 28830 316 110 4.0 G 1 ¼ G 2 536 4020

DSV 32-2,5 DGH 2.5 385 32230 316 110 4.0 G 1 ¼ G 2 536 4025

DSV 32-3,0 DGH 3.0 555 35300 316 110 4.0 G 1 ¼ G 2 536 4030

DSV 32-3,5 DGH 3.5 619 38130 316 110 4.0 G 1 ¼ G 2 536 4035

DSV 32-4,0 DGH 4.0 682 40770 316 110 4.0 G 1 ¼ G 2 536 4040

DSV 32-4,5 DGH 4.5 746 43240 316 110 4.0 G 1 ¼ G 2 536 4045

DSV 32-5,0 DGH 5.0 808 45580 316 110 4.0 G 1 ¼ G 2 536 4050

* further DSV...DGH valves can be supplied from 1,0 to 10 bar in steps of 0,1 bar

Blow off capacity





PSV | bar 2 2,5 3,0 3,5 4,0 4,5 5,0

tpr | °C 133,5 138,5 143,5 148,0 152,0 156,0 160,0

QPSV

QPSVW

*

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accessoriesH

L

SE

SA

Safety valve DSV...DGH protection of the maximum pressure on heat generators


nodular graphite iron GGG | color beryllium•

spring loaded, with manual blow off lever, spring chamber is bellow sealed•

inlet and outlet with flanged connections and increased outlet size•




CE-component inspected according to TRD 721-TÜV SV xx-2007 DGH, PED/DEP 97/23/•

EC-01202 111-B-06079


ASV: PSV * 0.1 bar OSV: PSV * 0.1 bar

Type PSVbar

QPSV

kW

QPSVW

kW

Hmm

Lmm

Gkg

SE SA Article no.

DSV 40-2,0 DGH 2.0 780 44658 485 190 17 DN 40 DN 65 536 5020

DSV 40-2,5 DGH 2.5 920 49929 485 190 17 DN 40 DN 65 536 5025

DSV 40-3,0 DGH 3.0 1040 54695 485 190 17 DN 40 DN 65 536 5030

DSV 40-3,5 DGH 3.5 1160 59077 485 190 17 DN 40 DN 65 536 5035

DSV 40-4,0 DGH 4.0 1280 63156 485 190 17 DN 40 DN 65 536 5040

DSV 40-4,5 DGH 4.5 1400 66987 485 190 17 DN 40 DN 65 536 5045

DSV 40-5,0 DGH 5.0 1510 70611 485 190 17 DN 40 DN 65 536 5050

DSV 50-2,0 DGH 2.0 1190 69031 495 203 19 DN 50 DN 80 536 6020

DSV 50-2,5 DGH 2.5 1400 77179 495 203 19 DN 50 DN 80 536 6025

DSV 50-3,0 DGH 3.0 1600 84545 495 203 19 DN 50 DN 80 536 6030

DSV 50-3,5 DGH 3.5 1790 91319 495 203 19 DN 50 DN 80 536 6035

DSV 50-4,0 DGH 4.0 1980 97624 495 203 19 DN 50 DN 80 536 6040

DSV 50-4,5 DGH 4.5 2160 103546 495 203 19 DN 50 DN 80 536 6045

DSV 50-5,0 DGH 5.0 2330 109147 495 203 19 DN 50 DN 80 536 6050

* further DSV...DGH valves can be supplied from 1,0 to 10 bar in steps of 0,1 bar

Blow off capacity





PSV | bar 2 2,5 3,0 3,5 4,0 4,5 5,0

tpr | °C 133,5 138,5 143,5 148,0 152,0 156,0 160,0

QPSV

QPSVW

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accessories

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-A

uto

On

-

BA

RP

ressure

Gauge

Pre-pressure measuring

gauge DME

control of the pre-pressure at expansion vessels


rugged plastic housing•

auto ON/OFF•

automatic calibration•


Type PSbar

Gkg

Article no.

DME 10 0.3 500 1048

Manometer H control of the filling pressure at expansion vessels


display range 0-4 bar, with 3 adjustable plastic segments for the marking of the desired green •

pressure bandwith

bottom connection•


Type PSbar

Dmm

Gkg

S Article no.

H 4 4 80 0.3 R ½ 501 1037

Thermometer/Manometer

TH

control of the filling pressure at expansion vessels


pressure display range 0-4 bar, temperature display range 0-120 °C, with 3 adjustable plastic •

segments for the marking of the desired green pressure bandwith

rear connection•


Type PSbar

Dmm

Gkg

S Article no.

TH 4 4 80 0.3 R ½ 501 1038

Push button valve DH shut-off of hydrometers


nickel-plated, brass•

pressure measurement only with pressed piston, otherwise the hydrometer is unpressurized•


Type PSbar

Gkg

S Article no.

DH 30 0.3 G ½ 500 1060

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heating, solar and cooling water systems

DLV 15

DLV 20 | 25

Advantages of Pneumatex

• Quick assembly using direct flat sealing connection.

• Rapid draining possible from expansion vessels with a DN 15 hose.

• Quick assembly to professional standards through integration with the Compresso

and Transfero.



maintenance and disassembly of expansion vessels


brass•

can only be closed with an allen key which is include in the supply, ball valve with DN 15 hose •

connection for fast draining

female thread on both sides, screw connection on the vessel connection side•



Type PSbar

Lmm

Gkg

S SG SW Article no.

DLV 15 16 117 0.35 Rp ¾ Rp ½ G ¾ 535 1432

maintenance and disassembly of expansion vessels


brass•

can only be closed with an allen key which is include in the supply, ball valve with DN 15 hose •

connection for fast draining

female thread on both sides, flat sealing union for direct connection to all suitable expansion •

vessels



Type PSbar

Lmm

Gkg

S SG SW Article no.

DLV 20 16 92 0.3 Rp ¾ G ¾ G ¾ 535 1434

DLV 25 16 95 0.35 Rp 1 G 1 G ¾ 535 1436

new:



accessories DLV

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Lock shield valves are required for isolating and draining expansion vessels. Pneumatex has

developed its own lock shield valve DLV, which meets all requirements and offers more than the

commercially available models.

DLV 20 | DLV 25

Quick assembly

The lock shield valves DLV 20 and 25 have a flat sealing union for direct connection to Pneumatex

expansion vessels.

Rapid draining

Commercially available lock shield valves have been quite rightly criticised for their poor draining

capacity. The DLV drain cock is sufficiently dimensioned for expansion vessels greater than 80 litres,

and can be connected directly to a DN 15 drain hose.

Safe operation

The DLV can be opened and closed only with an Allen key, which is included in the delivery. It

therefore meets the EN 12828 requirement for a safety device to prevent accidental closing.

System technology

In future, lock shield valves DLV will normally be integrated with the Compresso and Transfero

systems. This simplifies on-site assembly and ensures correct installation to professional standards.

Installation | Assembly | Operation

The lock shield valve DLV is being offered in sizes DN 15, DN 20 and DN 25. On Pneumatex vessels,

this corresponds to a nominal volume of up to 800 litres. Pneumatex vessels of 18 – 800 litre capacity

have been adapted accordingly for the flat sealing connections. They can also be fitted to other

makes of vessel, of course, provided the vessels have a similar G or R connection.

Statico SD and DLV 20 System technology | Compresso CU and DLV 25


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Accessories for control modules

accessories

ComCube DCD Communication module | for BrainCube control

RS 485 interface for communicating with BrainCube, 6 digital inputs for the use of external volt •

free signals (NO), 9 volt free digital outputs, freely programmable; all outputs can be inversed

wall mounted, fixing elements for cable management•

TU: 40 °C IP: 54 U: 230 V/50 Hz

Type Bmm

Hmm

Tmm

Gkg

PAkW

Article no.

DCD 270 230 260 0.5 0.1 814 1000

ComCube DCD TI Communication module | factory fitted to Transfero TI

RS 485 interface for communicating with BrainCube, 6 digital inputs for the use of external volt •

free signals (NO), 9 volt free digital outputs, freely programmable; all outputs can be inversed

complete connections of all in and outputs with connectors of the PowerCube panel•

TU: 40 °C IP: 54 U: 230 V/50 Hz

Type Bmm

Hmm

Tmm

Gkg

PAkW

Article no.

DCD TI 270 230 180 0.5 0.1 814 1005

ComCube DCA Communication module | for BrainCube control

2 separated analoge outputs 4-20 mA for connection to BMS, isolation voltage 2.5 kVAC•

all cabeling inside the casing, wall mounted•

TU: 40 °C IP: 54 U: 230 V/50 Hz

Type Bmm

Hmm

Tmm

Gkg

PAkW

Article no.

DCA 190 260 180 0.5 0.1 814 1010

ComCube DCA TI Communication module | factory fitted to Transfero TI

2 separated analoge outputs 4-20 mA for connection to BMS, isolation voltage 2.5 kVAC•

connected via mounting rail in the PowerCube panel•

TU: 40 °C IP: 54 U: 230 V/50 Hz

Type Bmm

Hmm

Tmm

Gkg

PAkW

Article no.

DCA TI 17.5 120 146 0.2 0.1 814 1015

B

H

B

H

B

H

B

H

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accessories

Paz PMIN TI Minimum pressure switch | factory fitted to Transfero TI

additional equipment for systems >110 °C according to EN 12952, EN 12953•

pre connected to control module•

TÜV-tested in accordance with VdTÜV Druck 100/1 for specialised equipment and according to •

PED/DEP 97/23/EC


IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

S DPpbar

Article no.

PMIN 0-6 TI 16 82 180 40 0.5 G ½ 0-6 825 1520

PMIN 6-16 TI 30 82 194 30 0.5 G ½ 6-16 825 1522

PMIN 0-25 TI 30 133 208 61 0.5 G ½ 0-25 825 1524

Paz PMIN Minimum pressure switch | for retrofitting to Transfero TI

additional equipment for systems >110 °C according to EN 12952, EN 12953•

fitting on site into TecBox and connection to control module•

TÜV-tested in accordance with VdTÜV Druck 100/1 for specialised equipment and according to •

PED/DEP 97/23/EC


IP: 54 U: 230 V/50 Hz

Type PSbar

Bmm

Hmm

Tmm

Gkg

S DPpbar

Article no.

PMIN 0-6 16 82 180 40 0.5 G ½ 0-6 825 1521

PMIN 6-16 30 82 194 30 0.5 G ½ 6-16 825 1523

PMIN 0-25 30 133 208 61 0.5 G ½ 0-25 825 1525

Liz IAB K4

H

B

H

B

H

B

H

B

Paz PMIN 0-6 TI

Paz PMIN 6-16 TI

Paz PMIN 0-25 TI

Paz PMIN 0 – 6

Paz PMIN 6 –16

Paz PMIN 0 – 25

Liz IAB K4 Water level controller | mounting on the Transfero TGI...H vessel

additional equipment for systems > 110 °C according to EN 12952, EN 12953•

with signal lamps and 4 floating contacts to indicate content is minimal or maximal, water •

make-up start and water make-up stop

complete in a casing for mounting on the TGI...H vessel•

TÜV-tested component label WBP05-347•

TU: 40 °C U: 230 V/50 Hz

Type VNlitre

Bmm

Hmm

Tmm

Gkg

PAkW

Article no.

IAB K4/1000.08 1000 180 260 200 3.5 0.1 824 1850

IAB K4/1500.08 1500 180 260 200 3.5 0.1 824 1851

IAB K4/2000.08 2000 180 260 200 3.5 0.1 824 1852

IAB K4/3000.08 3000 180 260 200 3.5 0.1 824 1853

IAB K4/4000.08 4000 180 260 200 3.5 0.1 824 1854

IAB K4/5000.08 5000 180 260 200 3.5 0.1 824 1855

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accessories

Software expansion | parallel operation of 2 Compresso C 10, C 20 or Transfero T_, TI

• usage options as Master/Slave, parallel, expanded capacity or 100% redundancy

• remote switching of Master/Slave possible

• cabeling on site, commissioning by Pneumatex Service

• including assembly kit with shut-offs for the air-side connection of the TecBoxes

with the primary vessel

• including assembly kit with 1 safety valve for protection of the maximum pressure at

Transfero TU, TU...E and TG, TG...E expansion vessels

Master-Slave DMS 2

Compresso

Transfero

Type

DMS 2 C

Type

DMS 2 T






• including assembly kit with 2 safety valves for protection of the maximum pressure at


Master-Slave DMS 3

Compresso

Transfero

Type

DMS 3 C

Type

DMS 3 T






• including assembly kit with 3 safety valves for protection of the maximum pressure at


Master-Slave DMS 4

Compresso

Transfero

Type

DMS 4 C

Type

DMS 4 T

Article no.

814 1020

Article no.

814 1021

Article no.

814 1025

Article no.

814 1026

Article no.

814 1030

Article no.

814 1031

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text1

CommissioningCompresso | Transfero | Pleno | Vento

Requirements for commissioning

• All assembly work according to the current assembly, operating, and maintenance instructions

has been completed.

• The electric power supply has been established.

•The vessels are empty, manual devices for quick filling operations are available.

• The connected system is operative, filled with water and vented.

• Required assembly work exceeding the described performance range will be invoiced separately.

• Not described systems and system configurations upon request.

• The commissioning prices are net prices exclusive VAT.

• The commissioning is to be ordered separately.

• Commissioning of a standard system

by the Pneumatex customer service according to the current assembly, operating, and

maintenance instructions with an instruction of the operating staff in a single visit and

departure on one day from home.

Type

Compresso C_

Transfero T_

Transfero TI with 1 TGI bis 1500 litres

Pleno PI_

Vento V_

Vento VP_

Article no.

850 0100

850 0200

850 0300

850 0600

850 0400

850 0500

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Name of the new Pneumatex controls in Compresso, Transfero, Pleno and Vento.

Name for Pneumatex compact control units consisting of hydraulic part and BrainCube control.

airproof | silentrun | dynaflex | oxystop | vacusplit | helistill | leakfree | fillsafe | secuguard | flowfresh:

Please see the detailed descriptions on page 106.

Diameter

Characteristic diameter of the device.

Height (H, H1, H2, …)

Characteristic overall height of the device.

Installation dimensions (h, h1, h2, …)

Width

Characteristic overall width of the device.

Depth

Characteristic overall depth of the device.

Length

Characteristic overall length of the device or the fixture.

Insulation thickness

Empty weight of the device at the time of delivery without the packaging.

Connection

Characteristic dimension for the device connection.

Connection in

Characteristic dimension for the device connection for streaming in media.

Connection out

Characteristic dimension for the device connection for streaming off media.

Connection vessel

Characteristic dimension for the device connection to the vessel.

Connection water make-up

Characteristic dimension for the water make-up connection.

Connection dewatering

Characteristic dimension for evacuation, dewatering operations.

Male thread, conical, ISO 7-1

Female thread, cylindrical, ISO 7-1

Female tread, male thread, cylindrical, ISO 228

Nominal diameter

Numeric size specifications for tube dimensions according to the pressure device directive.

Packaging unit

Standard packaging quantity in a box or pallet. For articles with the specifications of the VPE

please coordinate order quantities smaller than the VPE with the sales office. Items within a VPE

always provide of a functional separate packaging.

BrainCube

TecBox

Quality features

D

H

h

B

T

L

SD

G

S

SE

SA

SG

SNS

SW

R

Rp

G

DN

VPE

Glossary

General terms

Geometry

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Static height

Water column between the highest point of the system and the connecting branch of the

ex pan sion vessel, for water-controlled pressure-maintaining systems with pump (Transfero)

referred to the suction joint of the pump.

Maximum static height for the deployment of bubble separators

Maximum static height for the deployment of bubble separators. It depends on the temperature

conditions at the place of installation of the separator.

Minimum pressure

Lower limit value for the pressure maintenance. It is mainly defined by the static height HST and

the vapour pressure pD. If the value is fallen short of the function of the pressure maintenance

cannot be ensured. For large systems and temperature limits above 100 °C the pressure limiting

devices are triggered.

Pre set pressure to be set at the gas side.

Be careful with respect to Aquapresso in drinking water systems! If the drinking water pressure

falls short of the pre set pressure this may lead to pressure blows and to an increased bubble

wear ( Initial pressure pa).

The minimum pressure P0 is calculated by the BrainCube control from the static height HST and

the vapour pressure pD (TAZ).

Minimum required equipment pressure, e.g. NPSH requirement for pumps or boilers

Vapour pressure

According to EN 12828 the excess pressure towards the atmosphere to prevent evaporation.

Initial pressure

Lower threshold for an optimum pressure maintenance. During the operation it must always be

above the minimum pressure. We recommend at least 0.3 bar. For systems with minimum

pressure limiters this value must be selected such that the triggering of the limiters is prevented in

all operating modes. With respect to Pneumatex devices with BrainCube control the initial pressure

is calculated internally by the control.

Pressure with minimum system temperature after feeding the water reserve. Water make-up

devices in the sense of a pressure maintenance monitoring device according to EN 12828 must

be triggered if the value is fallen short of. If the filling temperature is equal to the lowest system

temperature the initial pressure corresponds to the filling pressure.

e.g. heating systems: lowest system temperature ~ filling temperature ~ 10 °C.

Pressure at which the pump or the compressor must be triggered.

Pressure of the drinking water network before the Aquapresso. It must also always be greater

than the pre set pressure at flow conditions.

Final pressure

Upper threshold for an optimum pressure maintenance. It must be at least 0.5 bar below the

safety valve response pressure. For systems with maximum pressure limiters it must be selected

such that the triggering of the limiters is prevented in all operating modes.

The highest pressure to be assumed after the max. system temperature has been achieved.

The pressure at which the spill device must open at the latest.

The highest pressure to be assumed after the absorption of the drinking water to be stored.

Response pressure safety valve

According to EN ISO 4126-0 the pressure at which the safety valve at the heat generator begins

to open.

HST

HB

P0

Statico, Aquapresso

Transfero, Compresso, Vento, Pleno

pZ

pD

pa

Statico

Compresso, Transfero

Aquapresso

pe

Statico

Compresso, Transfero

Aquapresso

PSV

Pressures

Glossary

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Glossary

Closing pressure tolerance

Difference between response pressure and closing pressure for safety valves | EN ISO 4126-1.

Opening pressure tolerance

Difference between response pressure and opening pressure for safety valves | EN ISO 4126-1.

Maximum admissible pressure

According to the pressure device directive the maximum pressure for which the pressure device

has been dimensioned according to the manufacturer’s specification.

Maximum admissible pressure Switzerland

Pressure up to which the expansion vessel does not require an approval according to the Swiss

directive SWKI 93-1 (PS * VN ≤ 3000 bar * Liter).

Pressure factor

Ratio between the required nominal volume VN and the water absorption volume Ve + VV for

expansion vessels.

Fresh water pressure

Flow pressure of the fresh water network, e.g. drinking water network, that is available before the

water make-up device.

Working pressure range

Pressure range for which a water make-up or degassing device has been designed. It must be

adjusted to the working pressure of the system.

Pressure loss with nominal flow

Pressure loss referred to the nominal flow capacity of a device, e.g. Aquapresso or Zeparo.

Expansion coefficient

According to EN 12828 the overall water capacity of the heating system that is involved in the

volume expansion.

Overall system water capacity

According to EN 12828 the overall water capacity of the heating system that is involved in the

volume expansion.

Specific overall system water capacity

Overall water capacity of the heating system that is involved in the volume expansion, referred to

the installed heating surface output.

Nominal volume

According to the pressure device directive the entire internal volume of the pressure compartment

of the expan sion vessel.

Water capacity for which a device is rated

Characteristic performance parameter that describes up to which water capacity the device,

e.g. Vento, can be used.

Water Content Collector Panels

For solar systems to ENV 12977-1 the collector volume which can phase change to steam has to

be added to the connecting pipes volume.

Expansion volume

According to EN 12828 the volume expansion of the water capacity of the heating system

between the min. and max. system temperature.

Water reserve

According to EN 12828 the water quantity in the expansion vessel for the compensation of water

losses caused by the system.

ASV

OSV

PS

PSCH

Df

pNS

DPP

DPVD

e

VA

vA

VN

VA

VK

Ve

VV

Pressures

Volumes

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Glossary

Maximum system temperature

Maximum temperature for the calculation of the volume expansion. For heating systems the

dimensioned flow temperature at which a heating system is to be operated with the lowest

outside temperature to be assumed (standard outside temperature according to EN 12828). For

cooling systems the max. temperature that is achieved due to the operation mode or standstill,

for solar systems the temperature up to which an evaporation is to be avoided.

Lowest system temperature

Lowest temperature for calculating expansion volumes. The lowest system temperature is equal

to the freezing point. It is dependant on the percentage of antifreeze additives. For water without

additives tmin = 0.

Primary flow temperature

Maximum Flow temperature in primary circuit of heat exchangers (indirect fired).

Return temperature

Return temperature of the heating system with the lowest outside temperature to be assumed

(standard outside temperature according to EN 12828).

Maximum flow temperature

Maximum flow temperature for which a device is equipped according to the normative and

safety-related requirements. TV may be greater than TS if the device is installed at a place with

t ≤ TS, e.g. in the system return.

Safety temperature limiter | Safety temperature controller | Temperature limit

Safety device according to EN 12828 for the temperature protection of heat generators.

If the set temperature limit is exceeded the heating is turned off. Limiters are locked,

controllers automatically release the heat supply if the set temperature is fallen short of.

Setting value for systems according to EN 12828 ≤ 110 °C.

Maximum admissible temperature

According to the pressure device directive the maximum temperature for which the pressure

device or the fixture has been dimensioned according to the manufacturer’s specification.

Minimum admissible temperature

According to the pressure device directive the minimum temperature for which the pressure

device or the fixture has been dimensioned according to the manufacturer’s specification.

Maximum admissible temperature for water make up

The highest admissible temperature for make up units as part of a pressurisation or degassing

system. This only applies if TW < TS.

Maximum admissible bag temperature

Maximum admissible permanent temperature for the butyl bag.

Minimum admissible bag temperature

Minimum admissible permanent temperature for the butyl bag.

Maximum admissible ambient temperature

Maximum ambient temperature for the installation of a device.

tmax

tmin

tpr

tR

TV

TAZ

TS

TSmin

TW

TB

TBmin

TU

Temperatures

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Glossary

Heat capacity

Blowing-off capacity of a safety valve referred to the vapour emission according to

the component inspection.

Heat capacity

Abblaseleistung eines Sicherheitsventiles bei Dampfausströmung entsprechend Bauteilprüfung,

bezogen auf die Wärmeleistung eines Wärmeerzeugers.

Heat capacity

Blow off capacity of a safety valve for water flow according to specification, related the to heat

output of the heat generator, 1 kW =̂ 1 l/h.

Flow rate | Nominal flow

Nominal throughput of a device, e.g. Aquapresso, Zeparo or nominal flow rate of a compressor

or pump.

Maximum flow

Maximum throughput of a device, e.g. Zeparo.

Flow parameter

Throughput of a device with a differential pressure of 1 bar.

Water make-up capacity

Nominal capacity of a water make-up device.

Voltage

Nominal voltage for an electric device.

Electric current

Admissible current load for a device.

Electric load

Load for an electric device.

Sound level

Sound level dB(A) – effective perceived.

Code for protection against moisture and physical contact

according to EN 60529.

Q

QPSV

QPSVW

VD

VM

KVS

VNS

U

I

PA

SPL

IP

Capacities

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Your opinion matters to us. Especially in this era of modern communication methods, personal

contact with our customers is especially important to us: Exchanging views, answering questions,

finding solutions. Our specialists are always available as contact persons. Personally – on site!

Nevertheless, you should also take advantage of our new internet portal. At www.pneumatex.com,

you are provided with detailed information on a day-to-day basis and with SelectP! you can

calculate your system easily online.

Head office Switzerland

Pneumatex AG Phone +41 (0)61 906 26 26

Mühlerainstrasse 26 Fax +41 (0)61 906 26 27

CH-4414 Füllinsdorf [email protected]

[email protected]

www.pneumatex.com

Agencies www.pneumatex.com

BEING CLOSEto customers generates trust

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Advantages

Advantages

Advantages

A legend — the diffusion-proof butyl bag

Quality characteristic for Pneumatex butyl bags in Statico, Aquapresso, Compresso and Transfero vessels.

For Aqua presso in special drinking water version.

• Vulcanised bag of high-quality butyl rubber with high diffusion resistance.

• Design-optimised, two fold attached butyl bag with approximate nominal volume, no over expansion,

minimal wear.

• Water in the butyl bag, no contact with the vessel wall, no corrosion.

• Long service life, no costs through premature replacement.

• Minimum operational costs through reliable, almost maintenance-free operation at stable pre set pressure.

• In trials with 8 manufacturers, Pneumatex had the best performance and leading edge:

minimal primary pressure loss (see chart),

no initial overpressure necessary,

no inclusion of residual water.

• No consequential costs due to corrosion

thanks to the double protection of the airproof

bag:

1. Protection of the vessel.

2. Protection of the system.

For Compresso and Transfero vessels

minimal oxygen diffusion via the bag.

• 5-year warranty at Statico,

Compresso, Transfero.

The silent Compresso

Quality characteristic for Pneumatex Compresso pressure maintaining stations.

• Brand-name compressors with extremely quiet running and sound level of approx. 59 dB(A) with C 10

and 64 dB(A) with C 20.

• C 20 with noise reducing hood.

• Can also be used in areas that are sensitive to noise.

• Minimal operational costs due to reliable, almost maintenance-free operation.

• Long service life through wear-resistant, tried-and-tested construction.

• Highest capacity with minimum dimensions.

Water make-up, which makes it safe

Quality characteristic for Pneumatex make-up systems Pleno and integrated make-up systems in Vento,

Compresso, Transfero. Also for devices without make-up, an electronic fillsafe make-up monitoring

is contained in the BrainCube control.

• Controlled make-up by means of contact water meter and electronic check of the make-up quantity,

time and frequency.

• Optional protection of drinking water with break tank AB or system separator BA EN 1717.

• Fully automated, permanently stable pressure maintenance by guaranteeing the water reserve.

EN 12828 recommendation as pressure maintaining monitoring device.

• Uncontrolled make-up e.g. through leakages is detected and stopped.

• Safety checked according to international regulations.

Primary pressure loss of expansion vessels according to the measurements

of an independet institute

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Pneumatex

BENEFITSfor partnership

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Advantages

Advantages

Advantages

Advantages

Dynamically like a pump, elastically like a compressor

Quality characteristic for Pneumatex Transfero pressure maintaining stations of the sizes 4.1 to 10.1 and 4.2 to 10.2

• Pressure gradient controlled pump speed.

• Self-optimising partial load operation and elastical connecting and disconnecting dynamic.

• Highest performance development – but can be metered, thus system protecting, smooth pump operation

with minimised switching frequency.

• Minimisation of the necessary pressure accumulator volume.

Effective partial-vacuum degassing

Quality characteristic for Pneumatex degassing systems in Transfero pressure maintaining stations TV and TPV.

• Degassing of the system and make-up water in a special vessel with slight vacuum on approx.

atmospheric gas saturation. Thus completely bubble-free water.

• Degassing programs for continuous operation and eco interval operation.

• Degassing outside the Transfero primary vessel, because we have detected:

1. With the usual degassing of oxygen-free system water in the expansion vessel, this can become enriched

with atmospheric oxygen through diffusion.

2. The gas discharge during degassing in the expansion vessel takes place with neutral pressure conditions which

are dependent on the diaphragm tension. This decreases the effectiveness and involves the risk of drawing in air.

• No operational costs through follow-up venting.

• No consequential costs due to system corrosion, cavitation, erosion. No oxygen absorption of the system

water during degassing. Significant reduction of the oxygen content of the make-up water.

• Effective degassing through defined gas discharge with overpressure at the end of the degassing cycle.

• Negligible operational costs through time-controlled eco interval operation.

• Quick degassing through adjustable time-limited permanent operation.

Comprehensive spray-type degassing in the vacuum

Quality characteristic for Pneumatex Vento degassing devices and Compresso CPV pressure maintaining stations.

• Degassing of the system and make-up water in a vacuum vessel with degassing programs

for permanent operation and eco automatic or eco interval operation.

• Dynamic atomizing process with spin effect for the almost complete separation of gas from water.

• Controlled security by vacuum test.

• No operational costs through subsequent venting.

• Even with large air ingress e.g. repairs, no formation of bubble due to strongly absorptive water.

• No consequential costs due to system corrosion, cavitation, erosion. Active corrosion minimisation through

separation of reactive gases in the system and make-up water.

• Negligible operational costs through time-controlled eco interval operation with Vento V 3 and Compresso CPV.

• Optimised operational costs through gas-content dependent eco automatic operation from Vento V 4 E.

• Quick degassing through adjustable time-limited permanent operation

The full flow-through with fresh water guarantee

Quality characteristic for Pneumatex potable vessels Aquapresso ADF, AUF, AGF.

• Full flow-through of the airproof butyl bag. The complete dispensing quantity can be used for the flow-through.

• Vulkanised airproof butyl bag, no chemical additives as with the spraying method.

• Monitoring integrity of bag with Hydrowatch.

• The drinking water quality and the freshness are not impaired.

• Safety checked according to international regulations.

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BENEFITSfor partnership

Advantages

Advantages

Advantages

The leak free automatic air vent

Quality characteristic for Pneumatex Zeparo automatic air vent and Zeparo with micro bubble separator.

• Safe, dry discharge of separated gases.

• Stable float handling in a large, flow-balanced chamber. Dirt and water are kept away

from the precision valve, also at high pressures.

• Emergency screw plug with signal function just in case, in the unlikely event that it starts to leak.

• No damaging leakage, no calcium deposit.

• No operation and replacement costs through leaking automatic air vent.

• Reliable, high capacity even at high pressures.

The combined, innovative separating principle

Quality characteristic for Pneumatex Zeparo micro bubbles and sludge separator as well as Zeparo Collect

low loss headers.

• helistill combines all previously known separation principles.

heli… like helicoidal stands for the tangential dynamic when separating.

...still stands for the necessary slow-down during the defined separation of the gaseous and solid particles.

• Integration with dry magnet separator is possible.

• The implementation of the principle takes place with the completely new rust-free helistill separator in a

flow-balanced separation chamber.

• Best separation performance for micro bubbles and sludge particles.

• More efficient separation of magnetic fine sludges when combined with dry magnetic rod in pocket tube.

• No additional energy input due to minimal pressure losses and always free-flow path.

A plus in matters of separation

Quality characteristic for Pneumatex Zeparo ZUM, ZUML, ZUKM, ZUCM with built-in magnetic rod and for

Zeparo ZI and ZE equipped with ZIMA Magnet Attachment.

• magnattract is the ideal complement of the helistill separation principle.

magn… means the magnetic force.

...attract means that the magnetizable particles are quite rapidly and efficiently attracted and separated.

• No supplementary energy is needed.

• No additional pressure loss.

• Dry magnetic rod – water and magnet are separated by a pocket.

• Simple desludging through withdrowing of the magnetic rod and elimination through the desludging valve.

• Particularly rapid and nearly complete separation of magnetic components out of the sludge, including the

most tiny particles.

• Without any operating costs.

• Available from DN 20 till DN 300: built-in the products ZU…M DN 20 –DN 40, ZI and ZE DN 50 – DN 300

can be equipped with ZIMA Magnet Attachment from version 2008 onwards.

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Advantages

Advantages

Proven safety

Quality characteristic for Pneumatex DSV safety valves for heat generators up til 120 °C

• Special concept with protected spring area by means of bellows or membrane.

The spring is entirely separated from the medium, there is no influence on the closing force.

• The precision valve seat is executed in a softsealing version, for DSV-DGH valves with metallic support.

Thus, leak risk after opening is minimized.

• Precision valve with guaranteed small opening and closing pressure tolerances of max. 10% between

opening and closing pressures, 0.5 bar for DSV-H valves. The DSV-DGH exceed the requirements of

EN ISO 4126-1.

• Use of noble materials such as brass, nodular graphite iron and stainless steel. No corrosion,

the functioning is longlasting and reliable.

• CE-mark. Guaranteed safety at technically highest level.

• Reliable opening and closing means no excessive pressure, no water loss.

• Long lasting lifetime, no costs because of early replacement.

• Reduced exploitation cost because of reliable, almost maintenance free operation.

• No additionnal costs caused by corrosion through the use of noble materials and the protection

of the spring chamber.

• 5 years warranty

Intelligent and easy to operate

Designation for the new Pneumatex controls in Compresso, Transfero, Pleno and future Vento.

• Universal control for an optimised, safe system operation.

• Control and monitoring of all pressure maintaining, degassing and make-up activities: Precision pressure

maintenance | fillsafe make-up | oxystop degassing | vacusplit degassing | dynaflex pump operation.

• Self-optimising with memory function.

• Intuitive, operation-orientated menu layout, in German, English, French and Dutch | further languages

can be supplied upon request.

• Illuminated graphic-enabled 8-line display for display of all relevant parameters.

• Numerical and graphical display of pressure and content.

• User-friendly encoder with scroll and select function.

• Electrical connection 230 V/50 Hz with special coupling for network separation.

• Data interface RS 485.

• Volt free, individually programmable digital outputs.

• Optimum operation through swivel adjustment of the control.

• You save time: Simple, intuitive operation. Uniform operational concept for several applications.

• They optimise the system operation: No adaptation or readjustment. Once started up, the

BrainCube adapts to the application conditions through self-optimisation.

• They vary worldwide: 4 standard languages and further individual selection is possible.

The special electrical network separation coupling achieves independence from the customary plug systems.

• They are future-proof: You can program the volt free digital outputs according to your requirements.

The RS 485 interface offers the possibility of the data link to all individual and standardised BUS systems.

• Functions via RS 485: ComCube extension offering an additional 6 inputs and 9 outputs |

Master-Slave and other intelligent coupling of TecBoxes.

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Establishment of an installation company

Carl Stücklin establishes a company for the «Construction phase of central heating and sanitary systems». He

soon stands out from his competitors due to his unconventional ideas.

From installation company to the production and development company

Under the leadership of sons Paul, Kurt and Julius, the Stücklin company develops following the hard years of war

to a system supplier. Now the company is capable of designing and manufacturing. With own boilers and radiators,

everything can be offered from one source.

The expansion technology arrives – and sealed heating systems are born

The boiler construction is still in the foreground. However the revolution of the expansion technology is imminent.

| In the mid fifties Paul Stücklin is the first to install a bag of butyl rubber into a expansion vessel. These are the

first stages of the sealed heating systems, the birth of the legendary airproof butyl bag as we know it today. | One

pionieer action is followed by the next. | In 1965 – the first series-manufactured compressor automat in the world.

| 1972 – the first transferomat. | From 1977, Andreas Stücklin manages the fate of the company.

The expansion technology becomes the core business

At the end of the eighties, all activities are focussed on the sealed expansion technology. | In light of the awareness

that sealed systems cannot solve all problems, Pneumatex applies for a degassing patent in 1995. | 1995 – a

milestone: Vento, the first affordable vacuum degasser for heating systems experiences its success ful launch.

In the following years, an unrivalled technology for the pressure maintenance, degassing and water make-up is

developed. The idea for a complex system monitoring develops

System technology at international level

In 2002, Karl Willemen takes over as main share holder of the newly-established Pneumatex AG. An insider with

Pneumatex blood and international vision. | The company is reorganised within two years . The product range

consistently focuses on modern water management in three business areas. | Pressure maintenance heating

technology, quality assurance of water systems and pressure stabilisation of drinking water | With SelectP!,

Pneumatex introduces the first online calculation program in the industry – which means up to date worldwide

customer service.

Dynamic water management – the consistent evolution of an idea

The business area of quality assurance for water systems open a further chapter of the Pneumatex

history towards the future: Dynamic water management – the combination of technology and know-how to

achieve integral system inspection and analysis. Our target: corrosion and troublefree operation of

systems with a long service life.

Pneumatex joins IMI Indoor Climate for even stronger technical HVAC offering

«This acquisition is a milestone in the way IMI Indoor Climate delivers energy effi ciency and peace of mind to

its customers,» said Sean Toomes, President of IMI Indoor Climate, «Combining the thought-leadership and

technical know-how of both Pneumatex and TA, enables our HVAC customers to benefi t from a fully integrated

and technically dynamic service.»

For more information about IMI Indoor Climate visit www.imiplc.com.

1909

1945 – 1955

1955 – 1990

1990 – 2002

2002 – 2005

2005 – 2007

2007 – ...

THE EVOLUTION

of a visionary idea

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Stable pressure conditions, an excellent water quality heating and

cooling systems as well as a reliable, hygienic potable water supply

– these subjects define Pneumatex. User-friendly products of the

highest quality and a comprehensive customer service are our goal.

Dynamic water management stands for innovation, user

friendliness and pioneering technology.

Pneumatex – Dynamic water management

Dinamikus vízkezelés

Pneumatex – Dynamic water management

Innovative one-stop system technology:

Statico, Compresso or Transfero combined with Pleno

make-up and Vento degassing systems enable fully

automated system operation with connection to the

building management system.

| swiss made |

Dynamic water management

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Tel.+41 (0)61 906 26 26

Fax+41 (0)61 906 26 27

[email protected]

www.pneumatex.com

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