PMH AGV Project

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Orlando, FL (407) 677 - 0040 Constraints Space Capacity Load Costs Operating hours

Transcript of PMH AGV Project

Page 1: PMH AGV Project

Orlando, FL (407) 677 - 0040

Constraints

Space CapacityLoad

Costs Operating hours

Page 2: PMH AGV Project

Orlando, FL (407) 677 - 0040

Transport solutions

Page 3: PMH AGV Project

Orlando, FL (407) 677 - 0040

Advantages of an automated guided vehicle system

• Clear floor space• No floor deck

construction• Simple installation• High

availability/reliability• Flexible performance

increments• Short installation times• Simple expansion

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Orlando, FL (407) 677 - 0040

Stack

er

Stacker

Cost-effectiveness considerations

Manned Automatedforklift Transport (typical)

Investment cost 100% 400%Manning costs 100% 5%Maintenance 100% 200%Transport damage 100% 5%

Single shift Two shift Three shift

Investment Investment Investment

Years Years Years

Stac

ker

AGVAGV AGV

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Orlando, FL (407) 677 - 0040

Optimal integration into your operating environment

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Orlando, FL (407) 677 - 0040

The automated guided vehicle (AGV) system

1 = Automated guided vehicle (AGV)

2 = Load transfer positions

3 = Load handling equipment

4 = Load devices

5 = Guide track

(laser, inductive, optical)

6 = Data transmission

7 = Management system1

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Orlando, FL (407) 677 - 0040

Application areas and load handling variations

Distribution

Warehousing

Manufacturing

Assembly

Hospitals

Assembly lines

Store operation

Fork lift trucks

Transverse forks

Lift table

Rollers

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Orlando, FL (407) 677 - 0040

Vehicle types

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Orlando, FL (407) 677 - 0040

Vehicle functions

Man / vehicle functions– Inputs made via operator panel

with its keyboard and display– Destination input to the vehicle– Plug-in manual control and

diagnosis module

Route (destination) finding– High vehicle intelligence– Travel route topology stored in

the vehicle– Destination code processing– Load-sensing and empty

location recognition

Guide track following Guided movements using:

– optical track– inductive track– "free-flight" (partly guide-trackless)– "free-navigation" (guide-trackless

Data exchange– Infrared– Radio

Special functions– Battery reserve monitoring– Control of battery charging– Obstacle recognition

Load handling– Load acceptance– Load depositing– Load monitoring– Load transfer synchronization

Travel control– Speed– Safety gap maintenance– Collision protection

Page 10: PMH AGV Project

Orlando, FL (407) 677 - 0040

Safety elements

Emergency stop

Status indicator

Obstacle sensor

Protective bar

Flasher

Protective bar

Photo barrier

Audible signal

Side protectionrails

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Orlando, FL (407) 677 - 0040

Control concept

PLC

Di / Do

H ost

PHS management computer

ModemVisualization

Log printer Terminal

Peripheraldevices

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Orlando, FL (407) 677 - 0040

AGV task allocation

Controlcentre

HOSTPHS management computer

AGVs

Customer

Transportrequest

Transport order

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Orlando, FL (407) 677 - 0040

AGV task allocation

TAXI

'from' / 'to' orderVehicle knowsthe street network(layout)

Collection point(source)

Currentlocation

Destination

Crossingmanagement

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Orlando, FL (407) 677 - 0040

Use of the drive batteries

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tLtE 1tE 1 tL

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tEtL

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Operation from reserves(for 8-14 hours)

Operation from reserves(with interim recharging(for 8-16 hours operation)

Cyclic operation(for 24 hours operation)

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Orlando, FL (407) 677 - 0040

PM

H know

-how

Nee

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Quote requestOrder placingSubcontracting

Acceptance of subcon-tracted items

Engineeringdesign ofsubsystems

Manufacture Vehicletest

AssemblyCommis-sioning

Long-term testof individualcomponents

Programmingapplicationsoftware

Testingapplicationsoftware

Orderspecification

DesignSoftware

Modifystandard software

Systemdesign

Project implementation phases

Quality assurance

Technicaltraining

Integration with applicationsoftware

Performance and availability test

Joint workcomms'g

Joint worktesting

Technicaltraining

Monitoring ofthe trial runs

FUNCTIONAL ACCEPTANCE 1

by customerat PMH

FUNCTIONAL ACCEPTANCE 2

by customeron site

Customer training

Trial runsInstallsoftware

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Orlando, FL (407) 677 - 0040

Professional project management

Customer

Sales

Planning andsimulation

Responsibility for:- functionality- delivery date- costs

System-configuration

Engineering

Software/control system

AGV

Production/commissioning

Subcontractors

Pro

jec

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ag

em

ent

Ma

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Orlando, FL (407) 677 - 0040

PMH-Service

Customer service

MaintenanceSpare parts

service

Assistance Remedialmaintenance

Preventivemaintenance

Fullmaintenance

Remotemaintenance

On callintervention

Periodic On-site team