PMH AGV Project
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Transcript of PMH AGV Project
Orlando, FL (407) 677 - 0040
Constraints
Space CapacityLoad
Costs Operating hours
Orlando, FL (407) 677 - 0040
Transport solutions
Orlando, FL (407) 677 - 0040
Advantages of an automated guided vehicle system
• Clear floor space• No floor deck
construction• Simple installation• High
availability/reliability• Flexible performance
increments• Short installation times• Simple expansion
Orlando, FL (407) 677 - 0040
Stack
er
Stacker
Cost-effectiveness considerations
Manned Automatedforklift Transport (typical)
Investment cost 100% 400%Manning costs 100% 5%Maintenance 100% 200%Transport damage 100% 5%
Single shift Two shift Three shift
Investment Investment Investment
Years Years Years
Stac
ker
AGVAGV AGV
Orlando, FL (407) 677 - 0040
Optimal integration into your operating environment
Orlando, FL (407) 677 - 0040
The automated guided vehicle (AGV) system
1 = Automated guided vehicle (AGV)
2 = Load transfer positions
3 = Load handling equipment
4 = Load devices
5 = Guide track
(laser, inductive, optical)
6 = Data transmission
7 = Management system1
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Orlando, FL (407) 677 - 0040
Application areas and load handling variations
Distribution
Warehousing
Manufacturing
Assembly
Hospitals
Assembly lines
Store operation
Fork lift trucks
Transverse forks
Lift table
Rollers
Orlando, FL (407) 677 - 0040
Vehicle types
Orlando, FL (407) 677 - 0040
Vehicle functions
Man / vehicle functions– Inputs made via operator panel
with its keyboard and display– Destination input to the vehicle– Plug-in manual control and
diagnosis module
Route (destination) finding– High vehicle intelligence– Travel route topology stored in
the vehicle– Destination code processing– Load-sensing and empty
location recognition
Guide track following Guided movements using:
– optical track– inductive track– "free-flight" (partly guide-trackless)– "free-navigation" (guide-trackless
Data exchange– Infrared– Radio
Special functions– Battery reserve monitoring– Control of battery charging– Obstacle recognition
Load handling– Load acceptance– Load depositing– Load monitoring– Load transfer synchronization
Travel control– Speed– Safety gap maintenance– Collision protection
Orlando, FL (407) 677 - 0040
Safety elements
Emergency stop
Status indicator
Obstacle sensor
Protective bar
Flasher
Protective bar
Photo barrier
Audible signal
Side protectionrails
Orlando, FL (407) 677 - 0040
Control concept
PLC
Di / Do
H ost
PHS management computer
ModemVisualization
Log printer Terminal
Peripheraldevices
Orlando, FL (407) 677 - 0040
AGV task allocation
Controlcentre
HOSTPHS management computer
AGVs
Customer
Transportrequest
Transport order
Orlando, FL (407) 677 - 0040
AGV task allocation
TAXI
'from' / 'to' orderVehicle knowsthe street network(layout)
Collection point(source)
Currentlocation
Destination
Crossingmanagement
Orlando, FL (407) 677 - 0040
Use of the drive batteries
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Operation from reserves(for 8-14 hours)
Operation from reserves(with interim recharging(for 8-16 hours operation)
Cyclic operation(for 24 hours operation)
Orlando, FL (407) 677 - 0040
PM
H know
-how
Nee
dsC
onst
rain
ts
Quote requestOrder placingSubcontracting
Acceptance of subcon-tracted items
Engineeringdesign ofsubsystems
Manufacture Vehicletest
AssemblyCommis-sioning
Long-term testof individualcomponents
Programmingapplicationsoftware
Testingapplicationsoftware
Orderspecification
DesignSoftware
Modifystandard software
Systemdesign
Project implementation phases
Quality assurance
Technicaltraining
Integration with applicationsoftware
Performance and availability test
Joint workcomms'g
Joint worktesting
Technicaltraining
Monitoring ofthe trial runs
FUNCTIONAL ACCEPTANCE 1
by customerat PMH
FUNCTIONAL ACCEPTANCE 2
by customeron site
Customer training
Trial runsInstallsoftware
Orlando, FL (407) 677 - 0040
Professional project management
Customer
Sales
Planning andsimulation
Responsibility for:- functionality- delivery date- costs
System-configuration
Engineering
Software/control system
AGV
Production/commissioning
Subcontractors
Pro
jec
t m
an
ag
em
ent
Ma
rke
t
Te
chn
ica
l
Orlando, FL (407) 677 - 0040
PMH-Service
Customer service
MaintenanceSpare parts
service
Assistance Remedialmaintenance
Preventivemaintenance
Fullmaintenance
Remotemaintenance
On callintervention
Periodic On-site team