Type of Equipment : Programmable ControllerModel Number : TOYOPUC

None

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PlusInclude MCML

【Actual size】

Board type PLC

CMCCInclude MCInnclude MCnclude MC

【Actual size】

JSGMJV-A5A3A21JSGMJV-01A3A21JSGMJV-C2A3A21JSGMJV-02A3A21JSGMJV-04A3A21JSGMJV-06A3A21JSGMJV-08A3A21JSGMJV-A5A3A2CJSGMJV-01A3A2CJSGMJV-C2A3A2CJSGMJV-02A3A2CJSGMJV-04A3A2CJSGMJV-06A3A2CJSGMJV-08A3A2CJSGMAV-A5A3A21JSGMAV-01A3A21JSGMAV-C2A3A21JSGMAV-02A3A21JSGMAV-04A3A21JSGMAV-06A3A21JSGMAV-08A3A21JSGMAV-10A3A21JSGMAV-A5A3A2CJSGMAV-01A3A2CJSGMAV-C2A3A2CJSGMAV-02A3A2CJSGMAV-04A3A2CJSGMAV-06A3A2CJSGMAV-08A3A2CJSGMAV-10A3A2CJSGMGV-03A3A21JSGMGV-05A3A21JSGMGV-09A3A21JSGMGV-13A3A21JSGMGV-20A3A21JSGMGV-30A3A21JSGMGV-44A3A21JSGMGV-55A3A21JSGMGV-75A3A21JSGMGV-1AA3A21JSGMGV-1EA3A21JSGMGV-03A3A2CJSGMGV-05A3A2CJSGMGV-09A3A2CJSGMGV-13A3A2CJSGMGV-20A3A2CJSGMGV-30A3A2CJSGMGV-44A3A2CJSGMGV-55A3A2CJSGMGV-75A3A2CJSGMGV-1AA3A2CJSGMGV-1EA3A2CJSGMPS-01A2A21-EJSGMPS-02A2A21-EJSGMPS-04A2A21-EJSGMPS-08A2A21-EJSGMPS-15A2A21-EJSGMPS-01A2A2C-EJSGMPS-02A2A2C-EJSGMPS-04A2A2C-EJSGMPS-08A2A2C-EJSGMPS-15A2A2C-EJSGMSV-10A3A21JSGMSV-15A3A21JSGMSV-20A3A21JSGMSV-25A3A21JSGMSV-30A3A21JSGMSV-40A3A21JSGMSV-50A3A21JSGMSV-70A3A21JSGMSV-10A3A2CJSGMSV-15A3A2CJSGMSV-20A3A2CJSGMSV-25A3A2CJSGMSV-30A3A2CJSGMSV-40A3A2CJSGMSV-50A3A2C

50W100W150W200W400W600W750W50W100W150W200W400W600W750W50W100W150W200W400W550W750W1000W50W100W150W200W400W550W750W1000W0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW100W200W400W750W1.5kW100W200W400W750W1.5kW1KW1.5KW2KW2.5KW3KW4KW5KW7KW1KW1.5KW2KW2.5KW3KW4KW5KW

JSGMJVseries (middle moment, small capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key

Series Capacity CapacityJTEKT arrangement type JTEKT arrangement typeDC24Vbrake

DC24VbrakeOil seal Oil sealSeries

JSGMAVseries (Low moment, small capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key

JSGMGVseries (Middle moment, medium capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key

JSGMPSseries (Middle moment, small capacity flat type) ・ Motor: 17bit absolute encoder ・ Shaft: Straight, without key

JSGMSVseries (Low moment, medium capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key

JSGMJV-A5A3A2SJSGMJV-01A3A2SJSGMJV-C2A3A2SJSGMJV-02A3A2SJSGMJV-04A3A2SJSGMJV-06A3A2SJSGMJV-08A3A2SJSGMJV-A5A3A2EJSGMJV-01A3A2EJSGMJV-C2A3A2EJSGMJV-02A3A2EJSGMJV-04A3A2EJSGMJV-06A3A2EJSGMJV-08A3A2EJSGMAV-A5A3A2SJSGMAV-01A3A2SJSGMAV-C2A3A2SJSGMAV-02A3A2SJSGMAV-04A3A2SJSGMAV-06A3A2SJSGMAV-08A3A2SJSGMAV-10A3A2SJSGMAV-A5A3A2EJSGMAV-01A3A2EJSGMAV-C2A3A2EJSGMAV-02A3A2EJSGMAV-04A3A2EJSGMAV-06A3A2EJSGMAV-08A3A2EJSGMAV-10A3A2EJSGMGV-03A3A2SJSGMGV-05A3A2SJSGMGV-09A3A2SJSGMGV-13A3A2SJSGMGV-20A3A2SJSGMGV-30A3A2SJSGMGV-44A3A2SJSGMGV-55A3A2SJSGMGV-75A3A2SJSGMGV-1AA3A2SJSGMGV-1EA3A2SJSGMGV-03A3A2EJSGMGV-05A3A2EJSGMGV-09A3A2EJSGMGV-13A3A2EJSGMGV-20A3A2EJSGMGV-30A3A2EJSGMGV-44A3A2EJSGMGV-55A3A2EJSGMGV-75A3A2EJSGMGV-1AA3A2EJSGMGV-1EA3A2EJSGMPS-01A2A2S-EJSGMPS-02A2A2S-EJSGMPS-04A2A2S-EJSGMPS-08A2A2S-EJSGMPS-15A2A2S-EJSGMPS-01A2A2E-EJSGMPS-02A2A2E-EJSGMPS-04A2A2E-EJSGMPS-08A2A2E-EJSGMPS-15A2A2E-EJSGMSV-10A3A2SJSGMSV-15A3A2SJSGMSV-20A3A2SJSGMSV-25A3A2SJSGMSV-30A3A2SJSGMSV-40A3A2SJSGMSV-50A3A2SJSGMSV-70A3A2SJSGMSV-10A3A2EJSGMSV-15A3A2EJSGMSV-20A3A2EJSGMSV-25A3A2EJSGMSV-30A3A2EJSGMSV-40A3A2EJSGMSV-50A3A2E

50W100W150W200W400W600W750W50W100W150W200W400W600W750W50W100W150W200W400W550W750W1000W50W100W150W200W400W550W750W1000W0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW0.3KW0.45kW0.85kW1.3kW1.8kW2.9kW4.4kW5.5kW7.5kW11kW15kW100W200W400W750W1.5kW100W200W400W750W1.5kW1KW1.5KW2KW2.5KW3KW4KW5KW7KW1KW1.5KW2KW2.5KW3KW4KW5KW

JSGMJVseries (middle moment, small capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key ・ with oil seal

JSGMAVseries (Low moment, small capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key ・ with oil seal

JSGMGVseries (Middle moment, medium capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key ・ with oil seal

JSGMPSseries (Middle moment, small capacity flat type) ・ Motor: 17bit absolute encoder ・ Shaft: Straight, without key ・ with oil seal

JSGMSVseries (Low moment, medium capacity) ・ Motor: 20 bit absolute encoder ・ Shaft: Straight, without key ・ with oil seal

None Exists

Plus MCML motor model list

４

●－－－●●

84 points/56 points

３

●－－－●●

60 points/40 points

２

BoardPlus CPUPlus EX/EX2 1Plus EFR/EFR2/CLNK-S 1Plus DLNK-M/CLNK-M 1Plus IO24/16PPlus cover 2

USBProgram sizeEthernet/FL-net/FL remote/CC Link slaveEtherNetIP/EtherCATDeviceNet/CC Link masterPC／CMP／SIO／MODBUSI/O points

●－－－●●

108 points/72 points

●－－－●●

36 points/24 points

●－－－－●

12 points/8 points

●●●●－●

12 points/8 points

●●●●●●

36 points/24 points

●●●●●●

60 points/40 points

●●●●●●

84 points/56 points

●●●●●●

108 points/72 points

１６KW　＋　ＦＢ ８ＫＷ１board－－

１board

４８KW　＋　ＦＢ ３２ＫＷ

３ board 3

1board 3

1board、SN- /F 3

１board

I/O maximum expansion

２ ３ ４

90（Ｄ） 104（W） 86.4（W） 68.8（W） 51.2（W） 33.6（W）45.6（W） 63.2（W） 80.8（W） 98.4（W） 116（W）

140（H）

Achieving visualization of control through an array of functions.

An example of TOYOPUC-Plus configuration

Height x D

epth dimensions

幅（Ｗ）寸法

Peripheral equipment

Memory/communication standardsMemory/communication standards I/O expansion

Memory/communication standards Minimal configuration (1 board)

I/O expansion

Memory/communication expansionMemory/communication expansionMemory/communication expansion I/O maximum expansion

● ：1 piece implementation ● Numbers: Actually implemented no

1 Shows specifications if all are implemented. 　 2 Shows width dimension if the cover is mounted on the left side.3 Refer to the communication module combination for communication functions that can be used.

Configuration

Evolving in line with change

From hand-assembled to semi-automatic, then on to fully-automatic equipment

Achieving the simple configuration of equipment control. TOYOPUC-Plus, being only the size of a postcard, works away diligently behind-the-scenes. By having TOYOPUC-Plus built in to your operation panel, a simple control system with an equipment control function is possible. Functions can be built freely depending on screen data and sequence programs, and external devices can be connected through communication.

Connection with the upper server/PCs

Connection with other equipment/processes

Connection with remote I/O

An example of a PLC boxinstalled separately from the operation panel

Ethernet

FL-net

FL Remote／EtherCAT／DeviceNet

PC／CMP／SN-I/F Ethernet／FL-net／FL Remote／EtherNetIP／

EtherCAT

An equipment and control configuration example

Manual equipment

Minimalconfiguration

Semi-automatic equipment

Add communication for robot and I/O for interlock

Fully-automatic equipment

Communicationfor conveyanceUpper servercommunication added

+ +

TOYOPUC-Plus is the ideal board-type PLC for built-in application.

It can be expanded into a control system suitable for the equipment scale. On TOYOPUC-Plus, functions can be added per board. Controlling small scale equipment with a minimal configuration (1 board). TOYOPUC-Plus allows for expansion in the limited space of automatic equipment and configures the ideal control system. TOYOPUC-Plus does not require PLC model changes, but meets fluctuations in production volume with flexibility.

TOYOPUC-Plus makes it possible to configure everything from the independent control of hand-assembled equipment to the decentralized control of fully-automatic equipment.

Connect actuators and sensors with easy operations and I/Os and controlling.

Connect between-process conveyance equipment with communication and add control. Connect an upper server production control system with communication.

Connect workpiece loading/unloading robot with communi-cation and add control.

Communication for robot and I/O for interlock

Plus CPU Plus CPU Plus CPUPlus IO24/16P Plus IO24/16PPlus DLNK-M Plus DLNK-M Plus EFR

SFC（Sequential Function Chart) programming is possible

ST0000

ST0002 ST0003

ST0001

ST0004

Cover closing

Timer 0.5%

Tailstock center stop

Workhead center stop

Displays each process and their respective states in color.

■Step

■Action

Displays the contact to go to the next step.

■ Transition

Completed FB

Function block library

Roll out to other equipment systems

Debugging complete

Equipment A Equipment C

Equipment B

Standardly equipped with an FBD function.

Structuring Visualization of related input conditions

Available monitor of ladder circuit in block

FBD

Enhancement of convenient functionsHMI (Human-Machine Interface) has been strengthened in PC win,featuring all those functions necessary and convenient in the various processes of design, adjustment and maintenance.

Simultaneous monitoring of SFC/LD/Process status

Step diagnosis function

Time chart monitoring function (scan unit)

Block collation

Sort user's standard circuits into libraries with FBD (Function Block Diagram)

VersatilityThe "visualization" of process movement progress which was hard to decipher on conventional ladder circuits, has been made possible, making it easy to find problematic areas.

Displays in-step processing

Allows the "visualization" of programs and makes complicated ladder circuits for which control is separated into blocks by function and are assembled from multiple functions, redundant.

Separating functions into blocks

SFC　　LD　　I／O diagram follow monitor Contributes to shortening time it takes to find an equipment's faulty location. By double clicking the SFC step/transition during PLC monitoring it is possible to jump directly to the applicable LD. By double clicking the LD contact it is possible to directly jump to that coil or the I/O diagram (automatic judgment). Moreover, by double clicking that coil or the I/O diagram, it is possible to return directly to the original contact position. A maximum of 16 levels can be followed. Automatic judgment

Jump to applicable I/O Jump to applicable coil

Double click

Double click

Double click

Double click

It is possible to easily understand the equipment's process progress through changing colors of SFC steps and ladder monitoring.SFC monitoringk Executed

Activating

LD monitoring

With H mark: Displays a holding (executing ongoing) action

Displays the execution status of individual SFC charts (processes) of the process status monitor.

Step completion time monitor (unit: 0.1 sec)

Not yet executed

Specify the bit device address within the connected PLC and display the on/off time chart in scan units.In the case of time unit, standard mode is possible.

Target operation mode

Sampling points

Sampling accuracy

Sampling volume

Scale width

Plus expansion mode

1 to 64 points

1 scan

1 to 6000 scans

5/10/20/40（scans/div）

The monitoring of execution time of each step can be easily set. It is possible to output a warning if the applicable step hasn't been completely executed once the set time has passed.

Step diagnosis mark

Step diagnosis judgment

It is possible to compare 2 circuit data in blocks as well as line up the blocks/symbols or sections with discrepancies and display.

Collation source

Collation destination

Address discrepancy

Block collation result bar

Contact discrepancy

Block identical

Displays the color status and no. of blocks with discrepancies.

OR position discrepancy

Block discrepancy

Lock conditionsLock conditions Pallet lock

Pallet home position

Pallet fully unlocked

Pallet unlock

Pallet fully locked

Pallet lock

A

A

A

B

B

B

Pallet lock instruction

Pallet lock

Pallet fully locked

Pallet unlock instruction

Pallet unlock

Pallet fully unlocked

Unlock LS

Lock LS

Pallet home position

Lifter fully-lowered

Return conditions

Out conditions

Return side LS

Return conditions

Fully-out

Fully-returned

Out conditions

Out side LS

Out valve

Return valve

Unlock conditionsUnlock conditionsUnlock conditions

Unlock LS

Lock LS

Automatic

Manual

Manual

Automatic

Home position returnHome position return

Lock conditions

Home position return

Pallet lock instruction

Pallet unlock instruction

0201

TypeSpecificationsName

PCwin/PCwin-PCkWindows2000/XP/Vista/7 Software which uses the PC as a programmernot included

（Japanese version）（Japanese version）（English version）（English version）（Chinese version）（Chinese version）Sentinel USB（Japanese version）（English version）Sentinel USB

CD-ROMCD-ROM　5 licensesCD-ROMCD-ROM　5 licensesCD-ROMCD-ROM　5 licenses

CD-ROMCD-ROM

TJA-2032TJA-2051TJA-2031TJA-2054TJA-6233TJA-6234TXY-6351TJA-6365TJA-6366TJA-6927

PcWin set with I/O diagram function extension tool

Preparation/editing of I/O diagramsPCwin［TJA-2032］＋　I/O diagram function extension tool［TXY-6351］PCwin［TJA-2031］＋　I/O diagram function extension tool［TXY-6351］EtherCAT setting tool

I/O diagram function extension tool

KPA EtherCAT Studio

It is easy to monitor motors; teaching of target position setting is also easily carried out through operation panel screens.

Plus MCML specifications

MCML setting tool

1 2 5 3 . 5 Enter

Plus MCML motion system is best suited for multi-axis transfer and positioning

Areas where Plus MCML works well

TransferPositioning

・Conveyor

Cost

Single function

Single function

Small scale equipment

transfer and positioning multi-spindle synchronization

Item

No. of control

Command type

Control

1

2

3

Max. control axesNo. of modules

Position controlSpeed controlTorque control

8 axes/moduleMultiple mounting possible

SFC, ladder, FBDPossible to command from Plus-CPU

○○○

* FBD: Function Block Diagram * SFC: Sequential Function Chart

[Application] Workpiece transfer[Structure] X,Y and Z 3 axes + turning 1 axis

Gantry loader

Transfer vehicle for FMS

Best suited for multi-axis positioning control, from small to large size.

[Application] Pallet transfer[Structure] X and Y 2 axes

Simplified teaching makes setting easy even when eventhere is a lot of positioning information

Large scale equipment

Application example 1

Application example 2Plus MCML motion control

High speed multi-spindle assemblyFeedback control

TOYOPUC-Plus achieves a motion control functionTOYOPUC-Plus achieves a motion control function

Achieves max. 16-axis compact motor control.Achieves max. 16-axis compact motor control.

TOYOPUC-Plus achieves a motion control function

Achieves max. 16-axis compact motor control.

By operating in JOG mode or with a manual pulse generator, teaching can be done in one go.

Functions Content

（Japanese version）　CD-ROM（Japanese version）　CD-ROM　5 licenses（English version）　 CD-ROM（English version）　 CD-ROM　5 licenses

TJA-6821TJA-6825TJA-6882TJA-6883

Software using Windows 2000, XP, Vista and 7 personal computers as a setup tool

TypeSpecificationsName

Motion Tool

It is possible to read current value information with the "read" button

Reading and modification of positioning information is possible JOG operation by the

operation panel is possible

②Plus CPU③Plus MCML

No. of control axes

Control mode

Encoder method

Positioning control

Position command

Speed command

Acceleration/deceleration setting

Setup data

Stroke

Communication

Compensation functionOthersSupported PLC

・MECHATROLINK-Ⅲ Communication command type

50W100W200W400W500W750W１kW1.5kW2kW3kW5kW6kW7.5kW11kW15kW

Positioning method

Interpolation control

No. of pointsPosition command unitCommand setting unit

Linear axis position command range

Speed command unitSpeed command rangeAcceleration/deceleration processingAcceleration/deceleration setting rangePositioning controlPosition outputControl mode

MethodSpeedIndex position compensation functionUnlimited long rotation function（endless operation function）／Jog feed function／Current restraint function

1-8 axesPositioning controlTorque controlSpeed controlAbsolute type

PTP control (each axis independent movement)Linear compensation noneArc compensation none

700 points/axis, max. 5600 points (700x8 axes)ｍｍ、ｄｅｇ

Can be set up by parameters from decimal 0 to 5 digits -2147483647 ～ 2147483647-214748364．7 ～ 214748364．7-21474836．47 ～ 21474836．47-2147483．647 ～ 2147483．647-214748．3647 ～ 214748．3647-21474．83647 ～ 21474．83647

ｍｍ／ｓ、ｄｅｇ／ｓ0 ～ 2091752000

Trapezoid acceleration/deceleration(setting can be made per acceleration/deceleration. 2-step changeable)

1 ～ 65535Setting data (700 points/axis)

position output data (16 points/axis)Parameter (for controller and servo amplifier)

65536 rotationsMECHATROLINK-Ⅲ

１００Mｂｐｓ

TOYOPUC-Plus CPU

Plus MCMLModel

JSGDV-R70A21BJSGDV-R90A21BJSGDV-1R6A21BJSGDV-2R8A21BJSGDV-3R8A21AJSGDV-5R5A21AJSGDV-7R6A21AJSGDV-120A21AJSGDV-180A21AJSGDV-200A21AJSGDV-330A21AJSGDV-470A21AJSGDV-550A21AJSGDV-590A21AJSGDV-780A21A

Applied motor JTEKT arrangement typeSpecifications

・3-phase 200V

・Rotation type for servo motor

470A550A,590A,780A

JJUSP-RA04-EJJUSP-RA05-E

Application amplifier SGDV- JTEKT arrangement typeSpecifications

Regenerative resistor

0.2ｍ0.5ｍ1.0ｍ3.0ｍ5.0ｍ10.0ｍ

ML3-C0002ML3-C0005ML3-C0010ML3-C0030ML3-C0050ML3-C0100

Cable length Product modelCable

MECHATROLINK-ⅢCable

Plus-MCML module MECHATROLINK-III communication

Motor stop Motor stop

Position command speed

Position command speed

Acceleration

Acceleration

Without vibration suppression function

① High speed processing

・ Serial communication of 100Mbps between ＭＣＭＬ⇔ servo amp, the fastest its class in the industry

② Positioning time shortening ③ High accuracy which is comparable to machining tools ④ A wealth of motor variations

・ Improving speed (frequency) response・ Vibration suppression function

Carries out stabilized high-speed motion for positioning.

・ Resolution: a million pulses/rotation・ Introduction of high resolution encoders

・ Capacity 50W-15kW line up・ Line-ups of small to medium inertia

A wide variety of variations allows you to configure a servo system best suited for your use.

Best fit for positioning and assembly work in which high accuracy plays a vital part.

The reason?

With vibration suppression function

Best suited for multi-axis positioning control where quick cycle time is important.

Plus MCML motion system will solve the weak points of your current motionsEasy designing

Ladder circuit

Other companyPLC and motion

Other companyAmplifier

Motion program

Ladder circuit only

Position data 1253.5 setup Capture

Weak point １

Weak point 2

Weak point 3

Solution１Both ladder circuits and motion programs are necessary for motion control.

Motion control can be realized just by using control circuits. Simpler PLC circuits due to an introduction of the function blocks. Motion control circuits using SFC allows movement of equipment to be expressed simpler and easier to-understand. Also, the movement can be changed with ease.

Easy setupOther companyPLC and motion

Other companyAmplifier

Solution2Setting is necessary for controllers and servo amps.

All setup can be carried out on an operation panel (or peripheral tools). No need to switch computer specialty application tools or cables.

Easy teachingOther companyPLC and motion

Other companyAmplifier

Solution3Numerical values are necessary for setting position.

Thanks to the easy teaching function, just operate and press the read button. Current location can be easily set to a target location in one go.

Realizes motion control only using ladder circuits. In addition to this feature, being able to control with SFC and FBD allows you to design more easily.

Data held by the controller

Position Parameter

Number Command place Feed speed POS1 PCOM 0043107 FEED 0040000　・　・　・

Instructs movement in SFC (ladder)

POS1 movement

POS2 movement

Position setting

Command sending

Positioning completion

Step execution complete flag (Select one of these)

Positioning FB

POS1

Function block for MCML control reduces design processes

・At a glance where the equipment stops・You can locate a cause of trouble on a screen with ease

Order of movement can be seen at a glance

circuit in question

When the equipment stops

Condition un-match can be known

Plus CPU Plus MCMLSetting up controller in link parameters

No personal computers are necessary for setting up systems. Easy setup from operation panel.It is easy to set up motion from operation panel.①Operation panel

④Manual pulse generator

⑤Servo amplifier

⑥Servo motor

①Operation panel②ＰＬＣ③Motion controller④Manual pulse generator⑤Servo amplifier

⑥Servo motor

Realizes visualization of PLC and motion settings.Configures sequence control of equipment. Controller for JTEKT motion system.Manual operation box at hand for the positioning adjustment for each axis.Possible to directly connect to Plus MCMLServo amplifier for JTEKT motion system.

Servo motor for JTEKT motion system.

TOYOPUC-DM/FP seriesTOYOPUC-PLusTOYOPUC-Plus MCML（TCI-6819）JHC1MCA-□□JSGDV-□□□□JSGMJV type (middle moment small capacity)JSGMAV type (low moment small capacity)JSGMSV type （low moment medium capacity）

JSGMPStype (middle moment small capacity)JSGMGV type (middle moment medium capacity)

Section Type Task

※MECHATROLINK is the trade mark of MECHATROLINK Members Associations.

JTEKT not only supplies and supports motion controllers as single unit but also as motion systems.

0403

Power/Power consumptionAmbient temperature/Relative humidity/Atmosphere

Anti-vibration

DC24V±10%/10W or less (when no extra I/O) 0～55°C/30 - 85% RH (However no condensation)/No corrosive gas

Acceleration rate－

9.8m/s2

Amplitude3.5mm－

No. of sweeps10 times

(1 octave/minute)

Item ItemSpecifications Specifications

Frequency5～9.7Hz8.7～150Hz

Part name

Plus EFRPlus EFR2Plus DLNK-MPlus CLNK-MPlus CLNK-SPlus MCML

Plus IO24/16P

TCU-6743TCU-6859TCU-6744TCU-6824TCU-6830TCI-6819

TCU-6742

Model

TCU-6741

ItemAdditional functions

Communication

Additional functions

Communication

Item

Communication

Motion

Input/output

Maximum no. equipped

１

１

General specifications TOYOPUC-Plus option (stud, cable)

EX board control specifications

Maximum no. equipped2 sheets

(1 sheet when equipped with EX or EX2)

Either one

1Max. 2

Max. 4

SpecificationsEthernet/FL-net/FL Remote 10Mbps/100Mbps,EtherCAT 100Mbps

Ethernet/FL-net/FL Remote/EtherNetIP 10Mbps/100Mbps,EtherCAT 100MbpsDeviceNet master

CC Link master Ver 2.00 compatibleCC Link slave Ver 2.00 compatible

Positioning/torque/speed control max. 8-axis MECHATROLINK-III24 inputs （5mA/24V, (-)common)16 outputs（0.5A/24V, (+)common)

Part name ModelCommunication/IO board specifications

Combination of communication module

Anti-shockAnti-noiseDielectric strength voltage Insulation resistanceInstantaneous power failure

147m/s2 3-direction 3 times each In accordance with European EMC Standards (Refer to the instruction manual for details.) AC1000V　1 minute duration (between DC relay terminal - earth) DC1000V　10MΩ or more (between DC relay terminal - earth) 　Instantaneous power failure time 10ms or less Instantaneous power failure duration 1s or more

STD16×4

STD10×4

4 pcs of M3 with length of 16 mm

4 pcs of M3 with length of 10 mm CUP-mounting plate (If there is no communication and EX), IO-mounting plate

Name1. Stud, screw, bracket

2. Cable

NameContents ContentsApplied location Applied locationSTD22×4STD30×4SCR6×4BRA-DIN

4 pcs of M3 with length of 22 mm4 pcs of M3 with length of 30 mm4 pcs of M3 with length of 6 mmDIN rail mounting bracket

CUP-mounting plate (If mounting EX/DLNK-M/CLNK-M)CUP-mounting plate (If mounting EX+EFR/EX+CLNK-S/EFRX2)

Bracket for mounting Plus to the DIN rail

●：1 piece implementation.　●Numbers: Actually implemented no. △：Either with one of them or without them can be selected. (1 port) is the number of ports when selected.

Plus EX

Between IO and IO, between IO and CPU, between IO and cover, between CPU and cover, betweeen MCML and IO, between MCML and CPU, between MCML and MCML, between MCML and cover

Plus CPU Plus IO24/16PBoard type (total 10 types)

Plus EX

Plus EX2

Plus EFR Plus MCML

Plus EFR2

Plus DLNK-M

Plus CLNK-M

Plus CLNK-S66

60

90

73

72

60

140

84

90

72.5

90

72.5

9072.5

90

72.5

140

90

140

70

モジュール●－－－－－－－－－

－ － － －

●△△－●－－－

●△△－－●－－

●△△－－－●－

●△△－－－－●

●△△－●●－－

●△△－－ ●2－－

●△△－●－－●

●△△－－－●●

●△△－－●●－

●△△－－－－ ●2

●△△－－●－●

●△△●－－－－

●△△●●－－－

●△△●－－●－

●△△●－－－●

●△△●－●－－

（1 board）（1 board）

1 board1 board 1 board 1 board1 board

1 board 2 board 1 board 2 board 1 board 2 board 1 board 2 board 1 board 2 board 1 board 2 board 1 board1board 21board 2

２board 2

２board 2

１board 2

１board 2 １board 2

１board 2 － －

－－－

1 board3 board １ board ２ board １ board ２ board３ board １ board2 board 2 board

－

組合せ一覧

1 SN- I/F can be used only at the Plus EX or EX2 port when TOYOPUC is equipped with Plus EX or EX2. 2 For EtherCAT, only 1 port can be used when the CPU version is 2.20 or higher. EtherNetIP can be used when the CPU version is 2.10 or higher.

Plus CPUPlus CLNK-MPlus DLNK-MPlus CLNK-SPlus EXPlus EFRPlus EX2Plus EXR2CC Link masterDeviceNetCC Link slaveEthernet/FL-net /FL RemoteEthernet/FL-net /FL Remote/EtherCATPC/CMP/SIO/MODBUS/SN- I/F 1

Ethernet/FL-net/FLRemote/EtherNetIP/EtherCAT

※CC-Link is a registered trademark of Mitsubishi Electric Corporation.※DeviceNet is a registered trademark of Open DeviceNet Vendor Association Inc. ※Ethernet is a registered trademark of Fuji Xerox　※FL-net is the controller level network (OPCN-2) stipulated by JEMA (The Japan Electrical Manufacturers' Association) ※EtherCAT is a registered trademark of Beckhoff Automation GmbH.※MODBUS is a registered trademark of AEG Schneider Automation International. ※Windows is a trademark of Microsoft Corporation, USA in the USA and other countries.

Plus CPU TCC-6740 Program typeProgram control typeInput/output control typeProgram languageProgram size

Data memory sizeProcessing speed

Application command

Index registerEquipment information memory

Other functions

I/O recorderScan unit traceForced ON/OFF

Peripheral equipment I/FBattery DisplayClock

RUN output

Communication

InputOutput

Stored program typeCyclic calculation method, constant scan, fixed cycle interrupt

Image register typeSFC,LD,FB

Basic command 21ns (maximum speed)

16KW（＋FB_8KW)32Kbyte

Data format: BIN, BCDSize: Byte, word, double word

None64Kbyte

None

NoneNoneNone

None

16KW×3＝48KW　（＋FB_32KW）64Kbyte＋128Kbyte

Data format: BIN,BCDBIN with symbols

Floating decimal point (single accuracy, double accuracy)Size: byte, word, double word

With4Mbyte

Event monitor (for cycle monitor) 64KbyteStandard library function

WithWith

I/O operation panel, forced output supported

With (can run for approx. 10 days with power off)

Part name Model Item Plus standard mode Plus expansion mode (if an EX board is implemented)

Relay output （DC24V／0.5A）

12 points (5mA/24V 6 points/common Working voltage range: 21.6 to 26.4V Digital filter 1ms to 5ms)8 points 0.5A/1 point, 1.6A/(8 points) Working voltage range:10.8 to 26.4V

USB2.0 high speed (480Mbps）Not used (backup for non-volatile RAM)LED display, POWER, RUN, ERR only

CPU board control specifications

SpecificationsPlus expansion mode (enabled when EX board is implemented)

Ethernet／FL-net／FL Remote 10Mbps/100Mbps,EtherCAT 100MbpsPC／CMP／SIO（RS422／RS232C）／SN- ／F／MODBUS

①Ethernet／FL-net／FL Remote 10Mbps／100Mbps②PC／CMP／SIO（RS422／RS232C）／MODBUS

For EX (1) Ethernet/FL-net/FL remote 10Mbps/100Mbps, EtherCAT 100MbpsFor EX2 (1) Ethernet/FL-net/FL remote/EtherNetIP 10Mbps/100Mbps, EtherCAT 100MbpsCommon (2) PC/CMP/SIO (RS422/RS232C)/MODBUS

TCU-6858

Plus expansion mode (enabled when EX2 board is implemented)

Ethernet／FL-net／FL Remote／EtherNetIP 10Mbps/100Mbps,EtherCAT 100MbpsPC／CMP／SIO（RS422／RS232C）／SN- ／F／MODBUS

Plus EX2

1 There is only IOZ_CN2PIN for the 0.3m part.

CPU_PR_CN5-Name/application Contents Name/application Contents

EX_SIO232_CN2-

CN2　Core cable and mark tube　Brown TXD　　 Blue RXD　Inside sealed　 SG　Outside sealed　 FG

CPU_I_CN4-　　

CPU_O_CN3-

CPU_SIO_CN6-

SI0_CN6-

CN2　Core cable and mark tube 1 DC24V 2 0V Brown　EX+　　Blue　EX- Inside sealed　 SG Outside sealed　YG tube

CN6　Core cable and mark tube 1 DC24V 2 0V Brown　EX+　　Blue　EX- Inside sealed　 SG Outside sealed　YG tube

Core cable and mark tube　Brown L+　　　　Blue L-　Inside sealed　　 SG　Outside sealed　 YG tube

Core cable no. and signal name 1 COM0- 2 COM0- 3 000 4 001 5 002 6 003 7 004 8 005 9 Vacant 10 Vacant 11 COM1- 12 COM1- 13 006 14 007 15 008 16 009 17 00A 18 00B 19 Vacant 20 Vacant

Power, for RUN signal

Core cable no. and signal name 1 PWR2- 2 PWR2- 3 COM2+ 4 COM2+ 5 010 　 6 011 7 012 8 013 9 014 　10 015 11 016 　 12 017

EX_SIO422_CN2

EX_SIOSNIF_CN2-

CN2　Core cable and mark tube　Brown L1+　　　Blue L1-　inside sealed　 SG　Outside sealed　 FG

CN2　Core cable and mark tube　Brown　L+　　　Blue　L-　inside sealed　SG

IO_X00_CN3-

Core cable no. and signal name 1 COM0- 2 COM0- 3 000 4 001 5 002 6 003 7 004 8 005 9 006 10 007 11 COM1- 12 COM1- 13 008 14 009 15 00A 16 00B 17 00C 18 00D 19 00E　 　 20 00F

=010　1m=030　3m

Core cable no. and signal name 1 COM2- 2 COM2- 3 010 4 011 5 012 6 013 7 COM3- 8 COM3- 9 014 10 01511 016 12 017

IO_Y20_CN5-

IO_Y28_CN6-

Core cable no. and signal name 1 PWR5- 2 PWR5- 3 COM5+ 4 COM5+ 5 028 6 029 7 02A 8 02B 9 02C 10 02D11 02E 12 02F

Core cable no. and signal name 1 PWR4- 2 PWR4- 3 COM4+ 4 COM4+ 5 020 6 021 7 022 8 023 9 024 10 02511 026 12 027

=010　1m=030　3m

=050　5m=100　10m

=010　1m=030　3m

=050　5m=100　10m

Core cable number and mark tube　・Power 1:24V 2:0V　・RUN　1：RUN1　2：RUN2

CPU input cable

=010　1m=030　3m

=050　5m=100　10m

CPU output cable

=050　 5m=100　10m

=150　15m=200　20m

CPU serial communication cable

=050　 5m=100　10m

=150　15m=200　20m

CPU serial communication cable without connector

Connection cable of CPU and IO substrate

Between IO substrates

=050　 5m=100　10m

For EX serial communication 232C

=050　 5m=100　10m

=150　15m=200　20m

For EX serial communication 422

=005　0.5m=015　1.5m

=030　3m

For EX serial communication SN-IF

=010　1m=030　3m

=050　5m=100　10m

Additional IO input 1

IO_X10_CN4-=050　5m=100　10m

Additional IO input 2

=010　1m=030　3m

=050　5m=100　10m

Additional IO output 1

=010　1m=030　3m

=050　5m=100　10m

Additional IO output 2

CN2　Core cable and mark tube 1 DC24V 2 0V Brown　EX+　　Blue　EX- Inside sealed　 SG Outside sealed　YG tube

Core cable and mark tube　Brown L+　　　　Blue L-　Inside sealed　　 SG　Outside sealed　 YG tube

CPU_IOZ_CN6-CN2-=003　 0.3m=005　 0.5m=010 　1m

=020　2m=040　4m

IOZ_CN2-IOZ_CN2PIN-=003　 0.3m 1=005　 0.5m=010 　1m

=020　2m=040　4m

0605