PLM - the backbone of the ‘Digital Twin’€¦ · 6 Product Lifecycle Process Conception Design...
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PLM - the backbone of the ‘Digital Twin’
Transcript of PLM - the backbone of the ‘Digital Twin’€¦ · 6 Product Lifecycle Process Conception Design...
PLM - the backbone of the ‘Digital Twin’
| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
Atos at a glanceDigital business transformation is at our heart
Clients
Key solutions
Facts
We are an Integrated Digital Services Leader
We are powering progress, and empowering
Digital business transformation
We deliver a complete value chain of offers and services
based on deep industry expertise
We are Worldwide IT Partner for the Olympic
& Paralympic Games.
Enabled by our world class partners
1. Annual revenue circa €12 billion2. Over 100k employees in 72 countries3. Your Business Technologists. Powering progress
Delivering
Digital Transformation
Consulting & Systems Integration Big Data & Cyber Security Managed Services Cloud Computing services through Canopy E-payment transactional services through
Worldline
CUSTOMER EXPERIENCE
Renewing
BUSINESS REINVENTION
Enabling
TRUST & COMPLIANCE
Providing
OPERATIONAL EXCELLENCE
Ensuring
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| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
Manufacturing in general faces many challenges:
– Cost
– Lack of skilled resources
– Productivity / quality
– Product development & innovation
– Cost of certification / traceability
– Time to market
– Digitisation
– ‘Servitisation’ offers a different set of challenges:
• Contracting for availability
• Through life engineering
• Cost of service operations
Introduction
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| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
What is a digital twin:
‘A virtual model of a process, product or service inextricably linked to it’s physical instantiation’
A Digital Twin requires 3 things:
• A physical product
• A virtual representation
• Connection of data and information between the physical & virtual
Equally applicable to the factory or the product (and the services that relate to it)
The ‘Digital Twin’ may enable some response
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| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
The Twin provides the critical link between the models, processes, data & sensors
The ‘Twin’ is a key enabler for other value add capabilities
– Product development – IDC predict 30% improvement in critical process cycle times
– Product efficiency – GE’s objective is to gain 20% efficiency from their wind turbines
by analysing the configuration of each turbine prior to construction
– Augmented reality promises increased levels of accuracy at rates of 30% faster than
achieved today
– Predictive / Prognostic analytics are already delivering benefits in through life
engineering
But why?
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| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
PLM is the Digital Twin’s backboneThe integration of people, process & data
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Product Lifecycle Process
Conception Design Industrialise Manufacture Operate Maintain Disposal
EngineeringManufacturing
In-Service
Lifecycle
Business
Tools
Legislation Partners Suppliers Dealers CustomersResearch
Inputs, Studies Create, Use, Collaborate, Share, Manage, Disseminate,
• Mechanical Computer-Aided Design (MCAD)
• Electrical Computer-Aided Design (ECAD)
• Computer-Aided Engineering (CAE)
• Computer-Aided Software Engineering (CASE)
• Visualization and Digital Mock-Up (DMU)
• Product Data Management (PDM)
• …
| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
Product Lifecycle ManagementSupports the bi-directional flow of information
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In-Service & Disposal
Requirements
Customer
Regulatory
Design
Manufacture
Systems Eng
Use
Case
Functions
Architecture
Verification
Concept & Assessment
Engineering
MCAD
ECAD
Software
MCAD
ECAD
Software
Design / Engineering Manufacture
Manufacturing
Product
Structure
MBOM
Routing
Product
Structure
MBOM
Routing
Physical
As-Tested
As-Built
As-
Maintained
As-Tested
As-Built
As-Maintained
| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
The Digital Twin as an enabler
Within the factory:
• Process optimisation• Real time / historic
production status• Scenario modelling• Optimised maintenance• Contextual information
for staff • Improved quality• VR training
Product design / evolution:
• Tight integration between the design and physical product
• Modelling & simulation based on real world data
• Greater understanding of component use in the real world
• Greater collaboration across the supply chain
• Traceability across the lifecycle• Enabler for virtual test / certification
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MRO:
• ‘Real time’ system / sub-system /
component status
• Prognostic / preventative
maintenance regimes become viable
• Obsolescence management
• Enabler for Virtual / Augmented
Reality technology & prognostics
| 25-04-2017 | Richard Fernandes | SAE Aerospace Standards Summit 2017
▶ Focus on the problem not the technology
– success requires business, OT & IT to work together like never before….
▶ Understand where the business benefit resides
– look at other industries where partial twins have been implemented
▶ Define an architecture which uses PLM as the backbone for the twin
▶ Start small, focus on a use case at a time & evolve
– building a twin is like building any product, it requires engineering disciplines to be applied
▶ Consider the entire process / system & the supply chain that supports
▶ Consider the provenance / ownership of the data being used
▶ Technology should be open and scalable
Lessons learnt
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Atos, the Atos logo, Atos Codex, Atos Consulting, Atos Worldgrid, Worldline, BlueKiwi, Bull, Canopy the Open Cloud Company, Unify, Yunano, Zero Email, Zero Email Certified and The Zero Email Company are registered trademarks of the Atos group. September 2016. © 2016 Atos. Confidential information owned by Atos, to be used by the recipient only. This document, or any part of it, may not be reproduced, copied, circulated and/or distributed nor quoted without prior written approval from Atos.
ThanksFor more information please contact:
Richard Fernandes, Director Aerospace & Defence
M+ 44 7966 986 [email protected]
