PLASTIC INJECTION MOLDING MACCHINE - PET Preform Water Chiller PET PREFORM INJECTION MOLDING...

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Transcript of PLASTIC INJECTION MOLDING MACCHINE - PET Preform Water Chiller PET PREFORM INJECTION MOLDING...

  • PLASTIC INJECTION MOLDING MACCHINE

    Mechanical interlock.

    Electrical.

    Hydraulic.

    Purge Guard.

    Emergency stop button.

    Oil Temperature alarm.

    Safety device

    Featured Parts EST computer with 7 inch LCD.

    Transducer, DEPU/Germany (each one for clamping, injection

    and ejector).

    Hydraulic Valve, VICKERS/USA, YUKEN/Japan, Rexroth/Germany.

    Hydraulic Pump, VICKERS/USA. Hydraulic Motor, Intermot /China.

    Limit Switch, Panasonic NAIS.

    Proximity Switch, DEPU/Germany.

    AC Contactor, TE Schneider.

    HSJ-80 HSJ-90 HSJ-120 HSJ-150 HSJ-180 HSJ-220 HSJ-250 HSJ-280 HSJ-330 HSJ-350

    B C B C B C B B B B B B BC C C C C C C

    3 4 3 8 3 8 4 2 4 0 4 5 4 5 5 0 5 0 5 5 5 5 6 0 6 0 6 5 6 0 6 5 6 5 7 0 7 0 7 5

    2 02 02 0 21.418.721.718.518.318.217.8 18.1 17.8 1 8 2 02 02 02 0 2 0 2 0 2 0

    125

    180 144 174.5 143 176 139 181.5 147 170 140.7 175 147 166 141.6 161 138 170 147 172 150

    5 8 7 3 7 4 9 0 9 3 118 9 8 121 129 155 154 184 163 191 219 271 186 216 364 412

    158 160 194 226 286 318 392.5 452 546 558 664 706 829 805 945 1028 1192 1232 1414

    10.8 12.2 12.5 14.8 14.6 18.4 17.2 2 2 19.7 25.8 26.4 3 4 29.2 35.6 4 3 5 1 34.3 45.4 5 5 6 1

    HSJ SERIES (400-1000TON)HSJ SERIES(80-350 TON)

    Robust box style mold platen by direct iron casting.

    Larger mold capacity (opening stroke, mold thickness and space between tie-bars).

    Optional boost injection device and clamping unit.

    Self-lubricating bushes used in guide rods and tie-bars for smooth running and

    eliminating the need of external lubrication of machine surfaces and plastic goods.

    5-point double toggle mechanism by optimized design.

    38CrMnAl made and CNC machined screw & barrel for longevity.

    Tie-bars by hard chromed alloy steel.

    Proportional pressure & flow hydraulic system.

    Building the Machine

    Inverter or hydro-servo system for energy saving.

    Accumulator.

    Optional devices

    B B B BC C C C B B BC C C

    Model HSJ-400 HSJ-450 HSJ-550 HSJ-650 HSJ-760 HSJ-880 HSJ-1000

    mm

    g/s

    g/s

    Mpa

    Screw Type

    Screw Diamerer

    Screw L/D Ratio

    Shot Volume

    Injection Pressure

    Injection Rate(PS)

    Plasticizing Rate(PS)

    Screw Speed

    Clamping Force

    Toggle Stroke

    Space between Tie-bars

    Min.Mold Height

    Max.Mold Height

    Ejector Force

    Ejector Stroke

    Pump Power

    Heating Power

    Oil Tank Volume

    Machine Weight

    Machine Dimension

    OTH

    ERS

    CLA

    MPI

    NG

    UN

    IT

    I

    NJE

    CFI

    ON

    UN

    IT

  • Water Chiller

    PET PREFORM INJECTION MOLDING SOLUTION

    -PET RESIN TO PET PREFORM

    Hopper DryerTo dry PET resin, can be used together with dehumidifier for high quality PET preform production.

    Granulator / CrusherTo granulate rejected PET preform or bottle for recycle use.

    DehumidifierTo dehumidify PET resin to -40C dew point together with hopper dryer for production

    of high quality PET preform.

    Mo d el 100T 200T 400T 600T150T 300TCapacity (kg)

    Heater Power (Kw)

    Blower Power (Kw)

    Weight (Kg)

    Dimension ( cm)

    100

    6.0

    0.25

    9 5

    100X70X115

    200

    12.0

    0.4

    150

    120X86X162

    400

    18.0

    0.4

    225

    136X95X170

    600

    21.0

    0.96

    250

    136X95X208

    150

    6.0

    0.25

    115

    100x70x130

    300

    12.0

    0.4

    175

    120x86x166

    Color Feeder

    To dose coloring for

    colorful PET preform

    production. Suitable for

    granule coloring only.

    Model SCM75-30 SCM75-100

    Capacity ( kgs/h, Dia.12mm)

    Capacity ( kgs/h, Dia.14mm)

    Capacity ( kgs/h, Dia.16mm)

    Power (W)

    Hopper Volume (L)

    Weight (Kgs)

    Gear Ratio

    1.02~6.96

    1.86~18.78

    3.12~24.18

    4 0

    1 0

    1 5

    0.30~2.16

    0.78~5.76

    0.96~7.44

    4 0

    1 0

    1 5

    3 0 100

    Mo d elCapacity (kg/h)

    Power (Hp)

    Weight (Kg)

    Dimension ( cm)

    110-310

    5.5

    550

    65x99x137

    220-550

    1 0

    900

    89x114x149

    300-900

    2 0

    2000

    136x126x181

    50D 100D 200D

    Model 150H 300H120H 200H 400H 500H 700H

    150

    5.9

    215

    100x

    60x

    168

    300

    10.55

    240

    100x

    60x

    168

    120

    4.45

    120

    75x

    48x

    125

    200

    7.7

    225

    100x

    60x

    168

    400

    11.45

    280

    138x

    80x

    179

    500

    14.1

    290

    138x

    80x

    179

    700

    15.6

    300

    138x

    80x

    179

    Air Flow (m /h)

    Total Power(Kw)

    Weight (Kg)

    Dimension ( cm)

    3

    To load PET resin into hopper dryer automatically.

    Autoloader

    Model 300, 300E 800G, 800GE 800G2

    Capacity (kg/h)

    Motor Type

    Max. Vacuum

    Hopper Volume

    Power

    Weight (Kg)

    Dimension ( cm)

    300

    Carbon Brush

    1300 mmHg

    6.0 L

    1.0Kw

    1 1

    54x41x36

    300

    Induction

    1440 mmHg

    6.0 L

    1 HP

    45+6 (Hopper)

    66x42x37 + 43x36x26

    550

    Induction

    1800 mmHg

    10.0 L

    2 Hp

    33+7 (Hopper)

    66x42x37 + 49x44x31

    To supply cooling water for PET preform injection mold. Air cooled water chiller runs independently while water cooled one should work with

    other cooling water source like cooling water tower.

    To cool the water for water chiller and oil tank of injection

    machine for recycle use.

    Cooling Water Tower

    Water Cooled Water ChillerModel KCW05 KCW08 KCW10 KCW15 KCW20 KCW25 KCW30

    Cooling Capacity (Kcal/h)

    Compressor Power (Kw)

    Water Pump Power (Kw)

    Cooling Water Required(T/h)

    Flow of Chilled Water (T/h)

    Weight (kg)

    Dimension (cm)

    13410

    3.43

    0.75

    5

    4

    160

    88x64x98

    21930

    5.05

    1.1

    8

    6

    260

    120x85x110

    28380

    6.95

    1.5

    1 0

    8

    350

    130x90x112

    43000

    10.2

    1.8

    1 5

    1 2

    500

    160x90x120

    56760

    13.9

    2.4

    2 0

    14

    650

    200x140x150

    70520

    17.02

    3

    2 0

    1 6

    800

    240x140x150

    86000

    20.4

    4

    2 5

    2 0

    950

    290x140x150

    Air Cooled Water Chiller

    Cooling Capacity (Kcal/h)

    Compressor Power (Kw)

    Water Pump Power (Kw)

    Power of Cooling Fan (Kw)

    Flow of Chilled Water (T/h)

    Weight (kg)

    Dimension (cm)

    KCA05 KCA08 KCA10 KCA15 KCA20 KCA25Model

    12212

    4.13

    0.75

    2x0.12

    4

    180

    120x66x128

    19780

    6.2

    1.1

    2x0.16

    6

    300

    130x86x128

    25800

    8.4

    1.5

    2x0.27

    8

    400

    145x92x174

    37840

    12.35

    1.8

    2x0.55

    1 2

    550

    195x92x100

    51600

    16.8

    2.4

    3x0.55

    1 4

    1000

    230x112x105

    63640

    20.8

    3.0

    3x0.55

    1 6

    1200

    260x112x190

    0

  • Spare Parts

    Mold Quality

    Preform Quality

    Building the Mold

    Kenplas understands the importance of spare parts to any molding operation.

    Kenplas can manufacture small to large quantities of mold cores, cavities, thread splits and other related spare

    parts.In addition, we can provide replacement parts for hot runner system.

    PET PREFORM INJECTION MOLD

    Cavity Number

    Cavity Layout (Column x Row )

    Mold Height ( mm)

    Mold Width ( mm )

    MOLD SPECIFICATION Foll owing data based on 28mm PCO/BPF neck.

    1

    1x1

    200

    200

    2

    1x2

    350

    200

    4

    2x2

    350

    270

    8

    2x4

    500

    300

    1 2

    2x6

    640

    350

    1 6

    2x8

    790

    380

    2 4

    4x6

    740

    600

    3 2

    4x8

    860

    670

    MOLD THICKNESS

    295

    305

    335

    380

    400

    19g, 90mm long

    25g, 100mm long

    28g, 110mm long

    38g, 135mm long

    42g, 145mm long

    305

    315

    345

    390

    410

    315

    325

    355

    400

    420

    325

    335

    365

    410

    430

    360

    370

    405

    450

    470

    370

    380

    415

    460

    480

    590

    600

    635

    680

    700

    590

    600

    635

    680

    700

    Excellent mold steel, S136/Sweden steel or equivalent.

    Chrome-free.

    Hard mold cavity/core, HRC48-50 as per international standard.

    Long service life, over 2.5 million shots.

    Pneumatic cylinder installed on hot manifold plate instead of top

    clamping plate.

    Multi-layer completely balanced hot runner design for balanced

    injection.

    Interlock cavity design with individual gate cylinder.

    Gate-free preform.

    Low preform eccentricity, no more than 0.10mm.

    Low weight variation between