Plants For Fatty Acid by S. M. Consultant Indore

S.M.CONSULTANT Mr. Shyam Sunder Pathak (Director)

Villa No.451, Omaxe City I , Mayakhedi, Indore, Madhya Pradesh - 452010, India

Call Us: +(91)-9406857359

May 3, 2023 1S.M.CONSULTANT

Possessing 27 years of Experience in this industry and 12 years of experience in my own Organisation, we are known in the industry for offering consultancy services to Solvent Extraction Plants and Vegetable Oil Refineries. We offer services for extraction and processing Soya Refined Oil, Lecithin, Fatty Acid, Soya Nuggets and Soya Flour. Moreover, our services also cover Soyabean Meal, Soya Solvent Oil, Acid Oil and Soyabean Seed. Our services are devised for providing guidance in the whole process of collecting soyabean & other ingredients and extracting crude oil out of it. We also provide consultancy services to our clients for handling the purification process that follows next.

PROFILE


SOLVENT EXTRACTION PLANT & REFINERY


Test Weight: 54 lbs / bu Protein: 35% Min

Moisture: 14% Max.

Foreign Matter: 1% basis; 2% Max

Poisonous seed/husks: None

Oil Content: 18.5% Basis

Splits: 20% Max

Other Color: 2% Max

Damaged Beans: 3% Max

SPECIFICATION OF SOYABEAN SEED


Moisture: 12% Max.

Protein: 44% Min

Protein: 50% Max

Fiber: 7% Max

Fat Material: 6% Max

Organic Ash: 7.5% Max

Sand and Dust Ash: 1.5% Max

Total Ash: 8.5% Max

SPECIFICATION OF SOYABEAN MEAL


Free Oil Acidity - 0.30% Max

Refractive Index at 40C 1.466-1.470

Peroxide Value (Meg. Gr/Kg) - 1.0 Max

Saponification Value - 189-195

Iodine Value - 120-143

Density at 20C - 0.909-0.925

Unsaponifiable Matters - 1.5% Max

Soap Test - 0.005% Max

Insoluble Impurity in Ether - 0.05 Max

Volatile Matter at 105C -Test Negative

SPECIFICATION OF REFIND SOYABEAN OIL


SPECIFICATION OF SOYA LECITHIN

Analytical data American LecithinAcid Value 30mg koh/g (Max.)

Peroxide Value 10meq/kg (Max.)

Acetone Insoluble 62%-63%

Tolune Insoluble 0.1% Max.

Hexane Insoluble 0.1% Max.

GMO Content

GMO Content Negative

Microbiological

Total plate count 3 log n/g Max.

Coliform Absent/g

E.Coli Absent/g

Salmonella Negative/25g

Yeast Nil

Moulds Nil

Physicochemical Analysis

Moisture 1% Max.

Flavour Typical Soy

Texture Viscous

Viscosity 6.5 -12 Pa.s(at 25C)

Color Gardner 14Max.(10% in Tolune Solution)

Appearance LiquidOdour Typical Soy

RECOVERY FROM SOYABEAN EXTRACTION

Soya Seed Crush

Crude Production 18 to 18.5 %

Meal Production Meal Production 80 to 82%80 to 82%

Refined Oil Production 94%

GUMS 6 %

Lecithin 3.80%

Acid Oil 1.2%

SLUDGESLUDGE0.4%0.4%

WASTAGE 0.6%

8S.M.CONSULTANT

USE OF LECITHIN

Soya Lecithin

FOOD Chocolate – 20%

Biscuits - 50%Ice Cream - 8%

Milk Products - 11%Others - 11%

FEED Aqua feed - 12%Poultry feed – 46%Cattle Feed – 32%Shrimp Feed – 8%

PaintDetailed data not

available

Others – BalanceInk PigmentsPrint TonerHair TonerLeather

Shampoo, ETC.

The % use of lecithin use different on the same application, but with different formulation.Day by day the uses of lecithin is increasing. As research groups Are finding new formulationNew uses.

Note:


SOLVENT EXTRACTION PLANT PROCESS


MATERIAL HANDELING SECTION

Seed Receiving Hopper

Seed Cleaner

Bucket Elevator

Bucket Elevator

Bucket Elevator

Silo

Bucket Elevator

Day Silo

Belt Conveyor

PREPRATORY SECTION

Cracker

Redler Conveyor No. 2

De-Stonner


Seed Cleaner

Elevator No. 2


Elevator No. 1

Bulk Flow

Flaking Machine


Elevator No. 3

Cooker

Elevator No. 4


Temperor

H.A.D.C.

Expander

SEP. Incoming Conveyor

SEP SECTION

Extractor

Plugo Seal Conveyor

Solvent Tight Conveyor

D. T.

D. T. Discharge Screw

D.O.C. Conveyor

Hexane Hexane vapour to Condenser

Meal Cooler

Elevator

D.O.C. Screener

Lums Breaker

Redler Conveyor

DOC Bagging Conveyor

Steam

Steam

BOILER SECTION

Water Storage

Water Treatment

Boiler

Coal Yard

Coal Crusher

SEP PREP+ Expander DOC Section Refinery Lecithin

Steam

S.E.P. MACHINERY PHOTOGRAPHS


SILO


PLANT MACHINERY


REFINERY PROCESS CHART


REFINERY


Drier

Neutral oil Tank

Crude oil tank

Hydration tank

Separator no 1 for degumming

Knife mixer

(caustic lye )

Separator no 2 for neutralization

Knife mixer forwashing

Separator No-3Washing

Knife mixer (phosphoric acid )

Lecithin from

Gums

REFINERY


VHF DEO

Bleached oil Tank

Dearator

PLF 1&2 Bleacher Neutral oil Tank

Cooler Polishing Filter

Refined oil Tank

Fatty Acid

REFINERY MACHINERY PHOTOGRAPHS


PLANT MACHINERY


GODOWN PHOTOGRAPHS


PLANT MACHINERY


DOC GODOWN


OIL TANKS PHOTOGRAPHS


OIL TANKS


Plants For Fatty Acid by S. M. Consultant Indore

Business

Transcript of Plants For Fatty Acid by S. M. Consultant Indore