PlantPAx Process Automation SystemDelivering Plant-Wide Optimization

Utilize Your Process Automation System to Address Key Market ChallengesAs technology continues to drive innovations, the production enterprise must keep step to remain competitive. Companies must converge their production disciplines into an integrated plant-wide architecture that better addresses their key market challenges.

Cultivate INNOVATION with increased visibility and knowledge capture

Support SUSTAINABILITY with extended product lifecycles, safer environments, and reduced energy usage

Improve PRODUCTIVITY with continuous improvements that provide better asset utilization and system performance

Facilitate GLOBALIZATION with extensive global support capabilities that meet local standards requirements

Drive Plant-wide Optimization Across Multiple EnterprisesBy converging your plant oor with your enterprise IT systems, your people, processes and technology, are transformed into assets that help you achieve higher levels of business performance. The Rockwell Automation PlantPAx process automation system helps you do just that.

PlantPAx combines the plant-wide control technologies and unmatched scalability of Integrated Architecture with all the core capabilities expected in a world-class distributed control system (DCS).

Based on open communication standards and leveraging EtherNet/IP as its backbone, PlantPAx makes real-time information readily available throughout the organization for better business decisions.

PlantPAx provides a range of integrated solutions delivered through:

Control and I/O

Operator E ectiveness

Engineering and Confi guration Tools

Asset Management

Safety and Critical Control

Batch Management and Control

Advanced Process Control

Operations Productivity

Industrial Security

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Gain a Competitive Advantage The PlantPAx process automation system provides the technology and solutions to help you achieve a competitive advantage. In addition to delivering multi-disciplined functionality for maximum reach, PlantPAx also delivers adaptability to changing requirements. It off ers you easy design, deployment and improved visibility.

Plant and Production Operators

True plant-wide control for reduced total cost of ownership

Increased availability for greater production performance

Real-time intelligence for better business decisions

Skid and Process Equipment Builders

Right-sized designs to save costs

Easy integration to existing plant control systems

E ciency tools for faster time to market

Solution Providers / System Integrators

Comprehensive suite of design and development tools to increase engineering e ciencies

Increased technical competency through training, events, and support access

Greater customer satisfaction

We had a very clear view of what we wanteda distributed control system which runs o a set of servers integrated into our general IT infrastructure.

Andy Ellams, Process Development Manager, PZ Cussons

We have been very successful in applying PlantPAx to numerous applications, includ-ing Advanced Process Control. As a member of the Process Systems Integrator Program we distinguish ourselves from non-members because Rockwell Automation endorses our ability to deliver quality PlantPAx systems to mutual clients. This gives our clients the assurance and comfort of working with technically competent and experienced solution providers and has increased our client satisfaction throughout the project and system lifecycles

Steve Malyszko, President Malisko Engineering, Inc.

True plant-wide control for reduced total cost of ownership

Increased availability for greater production performance

Real-time intelligence for better business decisions

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A Wealth of Capabilities in an Integrated Solution

Engineering and ConfigurationHelps shorten development time and minimize human error

Consolidated Engineering Environment

Single starting point for system configuration and

tools for library management and bulk system engineering save time

Modular Object Library

Logic and HMI objects co-developed and co-deployed shorten development time

Defined System Architectures

Minimizes risk of incorrectly sized systems and ensures system performance

Control and I/OOffers the most modern infrastructure for the most cost effective design

Scalable Controller Portfolio

Align process areas from 10 points to thousands

across the platform

Robust Network Infrastructure

Demonstrated performance leveraging CISCO

technology and EtherNet/IP with redundancy

options at every level

Comprehensive Connectivity

The broadest range of traditional I/O and intelligent devices

Safety and Critical ControlReduces your economic risk by protecting only critical assets

High Availability Process Control

High availability solutions from redundant I/O

to redundant controllers, resilient networks to redundant HMI servers

Scalable Process Safety

Integrated basic process control system (BPCS)

and scalable SIS solutions, including Triple Modular

Redundancy (TMR) for the highest availability

PlantPAx is the only process automation system capable of managing the entire range of automation applications, including motion, safety and drive systems.

The scalability of the PlantPAx system, combined with the domain expertise of Rockwell Automation, enables you to address production issues with real-time plant-wide intelligence, helping you respond quickly and cost-effectively to market demands.

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A Wealth of Capabilities in an Integrated SolutionOperator E ectivenessHelps facilitate operator performance with easy-to-interpret process information

Integrated Visualization

Intuitive displays, objects, and faceplates with

integrated diagnostics streamline operator response

Alarm and Event Management Provides a single, integrated set of alarm information

Decision Support Tools

Dashboards help identify opportunities for

continuous improvement

Scalable Architecture

Solutions for on-process, mobile, and stand-alone

applications up to large distributed systems deployed traditionally or virtualized

Asset Management and System MaintenanceHelps ensure process uptime through improved asset performance management and predictive maintenance

Instrumentation

Comprehensive device management enabled by

industry standards

Devices

Variable frequency drives and intelligent motor

control devices as native components

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Batch Management and ControlOff ers the fl exibility to respond to external pressures such as regulatory compliance, yield optimization and production agility

Scalable Platform

From unit scale to highly complex

integrated batch solutions

Native ISA-88 Structure

Simplify change management and

regulatory compliance

Integrated Analysis Tools

Batch reports, material usage, genealogy, and solutions to optimize batch production

Operations ProductivityPuts actionable information into the hands of decision makers quickly

Scalable Data Collection

Chassis-based, plant-wide or enterprise-wide historian for

collecting real-time data at the source

Decision Support Portal

Track production KPIs to manage cost, quality, and resources

to help optimize operations

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Advanced Process ControlDelivers proven economic gains through increased production, reduced costs, improved product quality and reduced environmental risks

Broadest Solution Portfolio

From basic regulatory control to fuzzy logic and soft sensors to

model predictive control

Scalable Optimization

From single loop in the controller to plant-wide optimization at

the supervisory layer

Industrial SecurityAddresses risks to help protect people, assets and information from accidental and malicious threats

Safe and Reliable Operations

Control system architecture with layered security to help maintain operational integrity under threat

Assets and Information Protection

Product and system features to help control access and limit information exposure

Government and Standards Alignment

Responsible disclosure with control system solutions that follow global standards

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Consumer Industries One plant-wide control architecture enables plant-wide optimization from raw materials, primary processing, packaging and warehousing.

Plant-Wide ControlDrives Total Cost of Ownership (TCO) savings

One platform, one system with common confi guration

Multi-disciplined control process, discrete, motion, safety and power

Leverages EtherNet/ IP from the plant oor to the enterprise linking production information to business systems

Manufacturing IntelligenceEnables continuous process improvement

Information-enabled DCS supports lean Six Sigma programs

Real time intelligence enables faster decision making

Batch Management Allows for modular designs providing savingson engineering and maintenance costs

Enables control strategies that support exible production capabilities

Enhanced material tracking and tracing for regulation and standards requirements

Defi ned repeatability to achieve golden batch

OEM ScalableProvides cost-eff ective skid design, development and deployment

Easy integration of skids to DCS

Rapid fi eld device integration

Supports multi-vendor integration

Reduced training requirements

Rockwell Automations batch solution is giving us the ability and exibility to meet our very aggressive schedules.

Jim Hasler, Silica Treatment Development Centre Leader, Cabot Corporation

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Resource Industries Premier integration of power control components on industrial EtherNet/IP network, which includes variable frequency drives and motor control centers, provides reduced system lifecycle costs. Additionally, real-time access to device information improves maintenance and troubleshooting capabilities and helps lower energy consumption.

Operational ExcellenceProvides critical asset health and performance information for optimization

Integrating control, power, and safety enables asset performance management

Diagnostic data can trigger manual or automatic intervention before

any unplanned shutdown

Immediate access to information enables quicker troubleshooting and response times

World leading advance process control and condition monitoring drive energy

e ciencies and reduced variability for cost savings

SecurityProtects people, assets, and information from accidental or malicious threats

Intellectual property protection through standard system capabilities

Government and standards alignment to fulfi ll independent requirements

Control system architecture with layered security to help maintain operational integrity

under threat

High Availability and SafetyProvides protection for personnel, equipment, production and the environment

High availability and redundancy throughout the architecture for demanding 24 x 7

critical applications

Scalable safety solutions from SIL1 to SIL3, including TMR

Focused on availability, uptime, maintainability and repeatability

SustainabilityProvides cleaner, safer and more energy e cient operationsto help you achieve your business goals

Easy integration of PlantPAx, with energy monitoring control and reporting tools

Vital data helps maximize asset availability, utilization and e ciency, which means more

production uptime, reduced raw material use and optimized, e cient energy use

Continuous emission monitoring to help ensure active compliance

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Skid and Process Equipment SolutionsScalable, Cost-E ective and Easily Integrated Rockwell Automation and its partners help lower your Total Cost to Design, Develop and DeliverSM equipment. Our PlantPAx libraries and productivity toolkits provide the technology and economic advantages required. We can help you assess and quantify the value realized by choosing us as your preferred process automation partner.

Reduce Short-Term Costs System resides on the skid and ships fully tested

and operational

Interfaces exist to other supplier systems

Speed design and integration through robust process library

Simplify remote monitoring and support through use of unmodifi ed Ethernet

Maximize uptime and customer satisfaction

Protect Intellectual PropertyBecause of its scalability and designed openness, our OEM solutions can be connected to other systems without exposing your intellectual property

Deal directly with the end user no need to share your proprietary control algorithms with other suppliers or their integrators

Create long term support contracts with end users instead of relinquishing support to other suppliers

Reduce Your Total Cost to Design, Develop and DeliverBy taking advantage of our systems, products and services you will be better equipped to react quickly to change while continuously improving profi tability. We can help reduce the cost of:

Quotation Engineering Commissioning Installation

Purchase Training Warranty Service Design Updates

The ability to go from discrete wiring to a network implementation has not only helped achieve signi cant savings in wiring, but also has helped reduce installation costs. In one recent project, we were able to eliminate more than 600,000 feet of wiring while cutting our installation time in half.

Mike Hilton, Director of Electrical Instrumentation and Controls, Industrial Furnace Company

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Migration SolutionsMigration services from Rockwell Automation help you expertly and quickly migrate to newer technologies while minimizing downtime and maximizing operational success. They help you achieve productivity gains, lessen the risk of maintaining legacy equipment, and allow you to migrate at a pace that is comfortable for you. And most importantly, they are instrumental in driving system lifecycle cost savings.

We have expert migration solutions for many legacy DCS systems. This includes ease-of-migration tools such as scanners, cables, wiring harnesses, database conversion tools, and more.

WE CAN HELP YOU GO FROM HERE . . .

TO HERE . . .

Lack of visibility to production data

Easy access to plant and production data for better decision making

Uncertain parts and service sourcing

Quickest response to market demands

Limited network options Open, integrated architecture for increased fl exibility

Weakening technical service and high repair costs

Product backed by the outstanding support services of Rockwell Automation

Unscheduled downtime risks and lengthy startups

Re-use of engineering practices to reduce development time and costs associated with startups

Questionable reliability of older electronics

Maximizing returns from existing assets through improved control and monitoring

Old equipment that lacks production e ciency and fl exibility

Single environment for integrated motion, process, and safety for plant-wide optimization

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Solutions & ServicesBringing You a World of ExperienceAcross industries and processes, you can leverage our global experience and partner resources to tailor solutions and services capabilities to meet your needs.

Rockwell Automation understands that a profi table, safe and sustainable operation is your goal. As your partner, we off er industry and technology-specifi c expertise to address your unique challenges and meet your goals. Our services include:

Asset Management

Consulting & Assessment

Engineered Packages & Panels

Integration & Turnkey Services

Main Automation Contractor (MAC)

Maintenance & Repair

Migration Services

Online & Phone Support

On-Site Services

Systems Design

Training

Our commitment to you is to help reduce project risk and provide solutions specifi c to your needs executed globally and supported locally.

- 80 countries

- 20 languages

- 18 ISO-certifi ed repair centers

- 9 exchange hubs

- 6 remote support centers

- Single site or multi-site delivery

- Average 13+ years industry experience

Reduce your project risk Solutions & Services for any stage of your automation lifecycle

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Plan Collect requirements

Defi ne activities

Develop project management plan(cost, quality, risk, communication, schedule, scope and change control, procurement and sta ng)

Initiate Develop project charter

Identify stakeholders

Originate Pre-project planning

Front End Engineering & Design (FEED)Customer

Reduce your project risk Solutions & Services for any stage of your automation lifecycle

Optimize Your Operation

As your partner, we start with an important step often overlooked in todays competitive business world: we listen, to learn about your company, your issues and your goals for today, tomorrow and the future. After we understand your unique situation, we draw on our global pool of in-house experience and partner resources to deliver tailored, repeatable, scalable and maintainable solutions.

Protect Your Investment

By leveraging our global infrastructure of support centers and subject matter experts, were here to help you protect your automation investment. Beyond providing you peace of mind, as we help you keep your plant running, well assess your entire operation and recommend the right mix of services to help maximize productivity, optimize plant assets and improve your overall fi nancial performance.

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Operate & Improve Parts management

Preventive maintenance

Training

Embedded engineer

Execution & Control Quality assurance

Manage resources

Communicate and report

Monitor and control risks

Manage and control(resources, scope, schedule and costs)

Close Close project activities

Capture lessons learned

Survey customer satisfaction

Transfer to operations / support teams

Publication PROCES-BROO1D-EN-P August 2011 Copyright 2011 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.Supersedes Publication XXXX-BR00XX-XX-P Month 20XX

PlantPAx, Integrated Architecture, Listen. Think. Solve, Total Cost to Design, Develop and Deliver, and PartnerNetwork are trademarks of Rockwell Automation, Inc..

Rockwell Automation, Inc. (NYSE:ROK), the worlds largest company dedicated to industrial automation, makes its customers more productive and the world more sustainable. Throughout the world, our agship Allen-Bradley and Rockwell Software product brands are recognized for innovation and excellence.

Follow ROKAutomation on Facebook & Twitter. Connect with us on Linkedin.Follow ROKAutomation on Facebook & Twitter. Connect with us on Linkedin.

For more information about our process automation solutions, please visit: http://www.rockwellautomation.com/solutions/process/

The Power of CollaborationWhen you choose Rockwell Automation, you also tap into the power of our PartnerNetwork program a framework of well-managed relationships based on your needs. Our program provides you with access to a local, regional and global network of best-in-class companies including distributors, system integrators, machine builders, alliances and complementary product providers.

The keystone of our PartnerNetwork is collaboration that allows a seamless relationship with you, built on mutual trust and shared business values.

PartnerNetwork

Strategic Alliances Product Reference Technology Licensing

Distributors Solution Providers Machine Builders

Strategic Alliances Product Refeff rence Technology LiTT censing

Distributors Solution Providers Machine Builders

Business Enterprise Sales & Solutions Products & Technologies

Enterprise Solution Partners