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Transcript of Planta Hamann
-
Bei der Lehmkuhle 4D-21279 Hollenstedt
Tel: +49-(0)4165-2211-0Fax: +49-(0)4165-2211-25
E-Mail: [email protected]
Technical Manualfor installation, operation and maintenance of
Sewage Treatment Plant
Serial No.: 10283
Plant type: SuperMini PLUS
Date of issue: 02.10.12
-
Content
Con
tent
_SM
-PLU
S_x
xxx_
e3.fm
/ 21
.9.1
2
I. Introduction
Plant components list
P&ID (Flow Diagram)
Important InformationBasic rules and regulations about storage, installation and commissioning of sew-age treatment plants and their components.
II. Installation-, Operating- and Maintenance Instructions
Important information about installing the plant on board, functional description of the plant and important safety, operating and maintenance instructions
III. Electrical Plans
Electrical circuit diagram
-
Print date: 02.10.2012
009855Sewage Treatment Plant (set)Super Mini PLUS 230 V
Part No.:Description: 763RMNr.:
67002011Commission:HAMANN AG
This list includes the main plant components with their part number and reference code.
QuantityPart No. Description Reference code
010303
000690
004371
004171000446009705
000445
000451
Level transmitter TK-308-RPE1,00 pcs A-1-CL-003
1,00 pcs
1,00 pcs
1,00 pcs1,00 pcs1,00 pcs
1,00 pcs
1,00 pcs
Ball valve D40 / d50 A-1-X-004
Ball valve, 2-way 546 PVC-U DN20 (lockable) A-1-X-043
Flow rate limiter DMB-13,0 A-1-A-033Ball valve, 3-way with electric actuator 2124C11AAAV A-1-V-007Centrifugal pump aggregate FP-100-1GRD 230/400V
Capacitive limit switch KG-211R
Dosing Pump F-PK 2,2
A-1-ZP-005
A-1-P-023
A-1-CL-021
A-1-V-041000446 Ball valve, 3-way with electric actuator 2124C11AAAV1,00 pcs
010036 1,00 pcs Canister with screwed top PE 010 A-1-B-022
Components list Super Mini PLUS
005397 1,00 pcs Overflow valve CV SAP-S_024/230 A-1-H-101
To be mounted separately according to Piping and Instrumentation diagram:
Mounted at Treatment Tank:
QuantityPart No. Description
QuantityPart No. DescriptionMounted at Dosing Station:
012519 1,00 pcs A-1-ZP-100Centrifugal pump, self priming SAP-S 230 50Hz004192 1,00 pcs A-1-P-032Membrane/Diaphragm pump SWP 5902-24V DC010104 1,00 pcs A-1-F-031Water strainer 1160 (0,4mm)003233 1,00 pcs A-1-P-042Membrane/Diaphragm pump M 230V RG-G 1-1/2"
1 of 1Page
-
Cha
nges
Rev
.D
ate
Mat
eria
l, Pr
oduc
t
Shee
t
Wei
ght
Bei
der
Leh
mku
hle
4D
-212
79 H
olle
nste
dt
HA
MA
NN
AG
Nam
eR
epl.
for
DW
G N
o.
Cop
yrig
ht a
ccor
ding
DIN
34
DIN
ISO
276
8-m
KD
ate
Tole
ranc
e
Dra
wn
Che
cked
Nam
e
Sca
le
Title
Sh.
Form
at
Rev
isio
n
23.0
4.12
refe
ed p
i., v
lv05
P&
ID S
tand
ard,
SM
PTG
23.0
1.12
TG02
-000
-000
00-2
-000
00-0
TG16
.08.
11
05
To b
eno
n-pe
rman
ent
conn
ectio
n
no H
AM
AN
N A
G s
uppl
y
A-1
-B-0
01A
-1-B
-002
A-1
-X-0
04
A-1
-ZP
-005
A-1
-R-0
51
A-1
-A-0
33A
-1-R
-052
A-1
-R-0
58
A-1
-B-0
22
A-1
-R-0
60
A-1
-P-0
23
A-1
-R-0
53
A-1
-P-0
32
To a
void
bac
k-flo
w in
to
the
tank
, pro
vide
loop
s w
hich
rise
eith
er a
bove
th
e w
ater
line
or t
he
tank
top
acco
rdin
g to
w
hich
ever
is h
ighe
r.
Out
let R
3/4
" i
Pro
cess
wat
er in
let R
1/2
" o
Con
stan
t flo
w re
gula
tion
Pro
cess
wat
er p
ump,
Opt
ion
A
Dos
ing
pum
p, c
hlor
ine
Ven
t Sup
er M
ini P
lus,
R 1
1/2"
o
Ven
t chl
orin
e ta
nk
Stra
iner
Rea
ctio
n &
dis
char
ge c
ham
ber 6
5LS
edim
enta
tion
cham
ber 3
0 L
A-1
-F-0
31
Mac
erat
ing
trans
fer p
ump
4
x
6, P
VC
hos
e
DN25 PN16 PVC-U
DN
25P
N16
PV
C-U
DN
50P
N16
PV
C-U
Con
nect
ion
chlo
rine
vent
A-1
-R-0
57
A-1
-V-0
07
Chl
orin
e in
ject
ion
Whi
rlcon
tain
er
A-1
-B-0
06
Mot
or d
riven
3-w
ay v
alve
, circ
ulat
ion
or o
ver b
oard
A-1
-R-0
62
A-1
-R-0
55
Inle
t R 1
" i
Out
let s
ludg
e R
3/4
" i
Shut
off
valv
eM
acer
ator
pum
p
Flus
hing
, onl
y fre
sh w
ater
: R 3
/4" o
Chl
orin
e ta
nk 1
0 Li
tres
LS
LH
A-1
-ZP
-100
A-1
-V-0
41
Slu
dge
pum
p, o
ptio
nal
A-1
-R-0
54LL
Chl
orin
e se
nsor
A-1
-CL-
021
1 2"1 2"
1 2"
3 4"R
3 4" i
R 1 2
" o
R 3 4
" o
R 1
" o
Leve
l sw
itch,
reac
tion
& d
isch
arge
cha
mbe
r
A-1
-CL-
003
LS
Slu
dge
tank
Flus
hing
wat
er
Hol
ding
tank
Ove
rboa
rd
Sea
che
st
Sea
wat
er
A-1
-P-0
42
A-1
-B-0
44
R 3 4
" i
Mot
or d
riven
3-w
ay v
alve
to s
ludg
e ta
nk
Cle
arin
g ta
nk
Leve
l sw
itch
for h
oldi
ng ta
nk, o
ptio
nal
Leve
l sw
itch
for s
ludg
e ta
nk, o
ptio
nal
LHA
-1-C
L-10
3A
-1-C
L-10
2
Han
d va
lve,
cle
anin
g ou
tlet
Ven
t cle
arin
g ch
ambe
r
A-1
-R-0
56
A-1
-X-0
43rec.
pip
e di
a. 1
1 2"
By
pass
con
trol
A-1
-H-1
01
d 25
DN
20
Dis
char
ge to
ov
erbo
ard
or s
hore
co
nnec
tion
( Opt
iona
l )
Trea
tmen
t tan
k
A-1-
R-0
61
A-1-
R-0
59
A-1-
B-00
1A-
1-B-
002
A-1-
R-0
57A-
1-R
-058
A-1-
R-0
62
A-1-
X-00
4A-
1-ZP
-005
A-1-
B-00
6
A-1-
R-0
51
A-1-
V-00
7
A-1-
A-03
3
A-1-
R-0
52
A-1-
B-02
2
A-1-
R-0
60
A-1-
P-02
3
A-1-
R-0
54A-
1-R
-053
A-1-
P-03
2A-
1-F-
031
A-1-
ZP-1
00
A-1-
R-0
55
A-1-
V-04
1A-
1-P-
042
A-1-
CL-
003
A-1-
CL-
021
A-1-
B-04
4
A-1-
CL-
103
A-1-
CL-
102
A-1-
X-0
43
A-1-
R-0
56
A-1-
H-1
01
A-1-
R-0
61A-
1-R
-059
Out
let (
inte
rnal
) R 1
" o
O
utle
t chl
orin
e ta
nk, D
=4/d
=6 -3
/8"
o
( Opt
iona
l )
( Opt
iona
l )
Opt
inal
sup
ply
R 1
1 2" o
Gre
y w
ater
ta
nk
A-1-
P-20
0( O
ptio
nal )
Tran
sfer
pum
p in
clus
ive
e-pa
nel,
optio
nal
A-1-
P-20
0
Sol
enoi
d va
lve,
sea
wat
er in
let,
Opt
ion
B
1 2"1 2"
1 2"S
ea c
hest
Sea
wat
er
A-1-
V-03
4
A)*
B)* A
-1-V
-034
A-1-
F-03
1
A)
Sta
ndar
d sc
ope
of s
uppl
y.B
)W
ill be
onl
y de
liver
ed o
n re
ques
t if
pres
suriz
ed p
roce
ss w
ater
pip
e is
at b
oard
.
*
R 1
1 2"
o
R 3 4
" i
2"
Sel
f prim
ing
trans
fer p
ump
A-1
-ZP
-100
sho
uld
be
inst
alle
d, if
pos
sibl
e, d
irect
ly a
t hol
ding
tank
bot
tom
. M
axim
um s
uctio
n he
ad 2
met
er. T
he s
uctio
n lin
e lo
op
mus
t be
inst
alle
d as
clo
se a
s po
ssib
le to
the
hold
ing
tank
and
rise
abo
ve tr
ansf
er p
ump.
*
( int
erna
l )
rec.
pip
e di
a. 1
1/2
"re
c. p
ipe
dia.
1"
1 1/
2"
Ref
eedi
ng p
ipe
back
to
hold
ing
tank
*
*1"
1"
1"
A-1-
R-0
63A-
1-R
-064
Out
let r
efee
ding
pip
e,A-
1-R
-063
Out
let t
o ov
erflo
w v
alve
, A-
1-R
-064
R 1
"o, Y
ard
sock
et in
1" i
Yard
soc
ket i
n 1"
oR
1"i,
A-1-
R-0
65
Inle
t sew
age,
R 2
" i,
A-1-
R-0
65Ya
rd s
ocke
t in
2" o
-
HAMANN AG Bei der Lehmkuhle 4, D-21279 Hollenstedt, Tel: +49-(0)4165-2211-0, Fax: +49-(0)4165-2211-25
eMail: [email protected]
Info
_Sto
rage
+Ins
talla
tion_
e7.fm
/ 11
.12.
09
IMPORTANT INFORMATIONabout storage, installation and commissioning of sewage treatment plants and their components.
Non-observance can lead to damages and malfunctioning as well as the loss of warranty.
STORAGE:Each component of the sewage treatment plant has certain requirements regarding their storage, handling and inspection. The following instructions are to be observed:
Storage requirements before and after installation: Protected or enclosed dry areas or rooms, 5 ... 25C, optimal temperature is +15C, not in close proximity to
heat emitting or ozone generating sources or substances. No ultraviolet light, no pollution materials such as dust or small particles coming from welding, sand blasting or
etc. No moisture or condensation on the elastomer is permitted. No storage in close proximity to solvents, petrol, lubricants, acids, disinfectants or other chemicals. The plants and their tanks must be stored completely empty, up until final commissioning.
Elastomer products and plastics:(Stator, joint sleeves, splash rings, shaft seals, o-rings, hoses and adapters, mechanical seals, etc.) Properly stored elastomer products in enclosed or protected areas will maintain their original quality over exten-
ded periods of time. The original quality can be effected through oxygen, ozone, heat, light, moisture, solvents or storage under pressure, stress or strain.
All elastomer products are not covered through warranty because of aging or extended storage periods.
Pump's statorFor plants, which are to be in storage for long extended periods of time between delivery and final commissioning, the stator should be disassembled from the pumps and be stored in a dry place. The regulations and instructions in accordance with the corresponding component's maintenance and operating instructions for disassembly and re-assembly of the pump's stator must be observed. Stators, which are to be in storage for more than 3 years must be properly inspected and controlled before use (because of possible material fissure).
INSTALLATION:The instructions and regulations contained in HAMANN AG's Technical Manual for Installation, Operation and Maintenance must be observed. Specific Installation Instructions are contained in the above mentioned Tech-nical Manual. These Installation Instructions can be provided separately.During the installation of separately delivered components such as Transfer Pumps, Sludge Pumps or Dry Run-ning Protection Pumps, the correct execution of the connection piping in accordance with the corresponding com-ponent's maintenance and operating instructions must be observed. HAMANN AG should be consulted for specialised installations.
Avoidable mistakes by the installation: On the tanks and the piping of the plant systems, extra welding is not permitted and may not be undertaken,
otherwise the inner coating of the tank will be damaged. For ships having CuNiFe piping, the piping of the sewage treatment system must be suitably isolated. The construction of the sewage treatment systems may not be modified or changed without prior consultation. Without consultation, no extra component that was not delivered through HAMANN AG may be connected to
the sewage treatment system. The power supply of the electrical power grid may not deviate from the contract specifications of the sewage
treatment system. The pumping characteristics of the pumps (i.e. self-priming or not self-priming) must be observed when instal-
ling the piping system. Corresponding free flow is be assured.
COMMISSIONING:Prior to commissioning HAMANN AG must be consulted. The regulations and instructions in the Technical Manual must be observed. It is recommended that the commissioning be completed by a service technician from HAMANN AG. The safety regulations and instructions (Safety Data Sheets) are to be observed.
Avoidable mistakes by the commissioning: The power supply (also those connected to land based power grids) grid may not deviate from the contract
specifications of the sewage treatment system. Pumps which are not self-priming may not be allowed to run dry. Free flow in the piping system is to be assu-
red. Dry running protection equipment must be de-aerated.
-
Bei der Lehmkuhle 4D-21279 Hollenstedt - Germany
Tel: +49-(0)4165 / 2211-0E-Mail: [email protected]
BG 0007 e 1 (92)
Operating- and Maintenance InstructionThis instruction includes important safety information and instructions for commission-ing, operation and maintenance of the sewage treatment plant. It is essential therefore, thatthe responsible specialist refers to it before starting any work at the plant as well as priorto commissioning. Furthermore, this instruction must always be available on site.
With reservation of technical modification
Sewage Treatment Plant
Type: SuperMini PLUS
-
Sewage Treatment Plant SuperMini PLUS 3 (92)
CONTENT
GENERAL INFORMATION ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6ASSIGNMENT OF INFORMATION IN THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6INTENDED USE AND OPERATORS RESPONSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6VERSION OF THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7STRUCTURE OF A ORDER-SPECIFIC TECHNICAL MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7DEPOSITORY OF OPERATING AND MAINTENANCE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7LABELLING OF ADVICE AND SAFETY ADVICE IN THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7ACCENTUATION AND NOTATION OF SPECIFIC TEXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8REFERENCE CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9LABELLING OF SAFETY ADVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9PERSONNEL QUALIFICATIONS AND TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9DANGERS RESULTING FROM FAILURE TO OBSERVE SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 9SAFETY-CONSCIOUS WORKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9SAFETY INSTRUCTIONS FOR THE USER/MACHINE OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9SAFETY INSTRUCTIONS FOR MAINTENANCE, INSPECTION AND ASSEMBLY WORK . . . . . . . . . . . . . . . 10UNAUTHORIZED MODIFICATIONS, MANUFACTURING OF REPLACEMENT PARTS . . . . . . . . . . . . . . . . . 10IMPERMISSIBLE MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11LAYOUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11TREATMENT TANK (ASSEMBLY GROUP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12DOSING STATION, CHLORINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13STANDARD PIPING AND INSTRUMENTATION DIAGRAM (P&ID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14LEGEND FOR PIPING AND INSTRUMENTATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PROCESS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19TRANSPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19PIPING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20DIMENSIONAL DRAWINGS OF THE PLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CONNECTION OF INVERTER (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
OPERATING/CONTROL ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28SWITCH CABINET AND MULTI FUNCTION DISPLAY (MFD) [6A1] . . . . . . . . . . . . . . . . . . . . . . . . . . . 28MANUAL OPERATED VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30PREPARATION AND FIRST COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32STANDARD OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FAULT MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34CHANGING PARAMETER AND MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
OVERVIEW OF MFD MENU STRUCTURE (VERSION 01.03.2012). . . . . . . . . . . . . . . . . . . . . . . . . . . 41
MONITORING OF TREATED SEWAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42SAFETY INFORMATION - CALCIUM HYPOCHLORITE GRANULAR AND SODIUM HYPOCHLORITE SOLUTION 12-14%. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42OPERATING SUPPLY ITEM SODIUM HYPOCHLORITE (CHLORINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 42MEASURING OF FREE CHLORINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
COMPONENTS OF THE PLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
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TREATMENT TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45MACERATOR PUMP (A-1-ZP-005) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463-WAY VALVE, CIRCULATION/DISCHARGE (A-1-V-007)3-WAY VALVE SLUDGE (A-1-V-041) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53FLOW RATE LIMITER, PROCESS WATER (A-1-A-033) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54LEVEL TRANSMITTER, TREATMENT TANK (A-1-CL-003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55SHUT OFF VALVE, INLET MACERATOR PUMP (A-1-X-004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57SHUT OFF VALVE, CLEANING OUTLET (A-1-X-043) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57OVERFLOW VALVE (A-1-H-101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58SHOCK DAMPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
DOSING STATION, CHLORINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59DOSING PUMP, CHLORINE (A-1-P-023) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60CHLORINE SENSOR (A-1-CL-021) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
EXTERNAL AND SEPARATELY MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63TRANSFER-MACERATOR PUMP (A-1-ZP-100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65PROCESS WATER PUMP (A-1-P-032) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71SOLENOID VALVE, PROCESS WATER (A-1-V-034) (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77PROCESS WATER STRAINER (A-1-F-031) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79SLUDGE PUMP (A-1-P-042) (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80LEVEL SWITCH, HOLDING TANK (A-1-CL-102) (OPTION)LEVEL SWITCH, SLUDGE TANK (A-1-CL-103) (OPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85SHOCK DAMPER (USCG OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87SWITCH CABINET WITH MULTI FUNCTION DISPLAY (MFD) [6A1] . . . . . . . . . . . . . . . . . . . . . . . . 87
CLEANING AND MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88PERIODICITY PLAN FOR NORMAL CONTINUOUS OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88WINTER LAY-UP AND DECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89TANK CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
SPARE PARTS ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
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ONLY FOR PLANTS WITH US COAST GUARD CERTIFICATEEPA Standards and USCG Certified MSD as per 33 CFR 159.57 (17)
Note:
The EPA standards state that in freshwater lakes, freshwater reservoirs or other freshwater impoundments whose inlets or outlets are such as to prevent the ingress or egress by vessel traffic subject to this regulation, or in rivers not capable of navi-gation by interstate vessel traffic subject to this regulation, marine sanitation devices certified by the U.S. Coast Guard installed on all vessels shall be designed and op-erated to prevent the overboard discharge of sewage, treated or untreated, or of any waste derived from sewage.
The EPA standards further state that this shall not be construed to prohibit the car-riage of Coast Guard-certified flow-through treatment devices which have been se-cured so as to prevent such discharges.
They also state that waters where a Coast Guard-certified marine sanitation device permitting discharge is allowed include coastal waters and estuaries, the Great Lakes and interconnected waterways, freshwater lakes and impoundments accessi-ble through locks, and other flowing waters that are navigable interstate by vessels subject to this regulation (40 CFR 140.3).
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1. GENERAL INFORMATION ABOUT THIS DOCUMENT
1.1 ASSIGNMENT OF INFORMATION IN THIS DOCUMENTThe information in this document refers to Sewage Treatment Plant of type SuperMini PLUS according to:
General certificate drawing 02-001-00004-0-11000-0
Detail Drawing for Treatment Tank (assembly group) with drawing number
Detail Drawing for Dosing Station (assembly group) with drawing number 02-000-00008-0-01000
Control unit with MFD Software version 01.03.2012
Electrical diagram with drawing number
This document contains information for installation personnel, operator/maintainer and for service personnel.
In addition to this document the appended documents for all components of the Sew-age Treatment Plant have to be observed!
Personnel charged with installation, operation, maintenance, inspection and assem-bly must be in possession of the appropriate qualifications. Please also refer also to section "Personnel qualifications and training" on page 9.
1.2 INTENDED USE AND OPERATORS RESPONSIBILITYThe Sewage Treatment Plant may only be operated on sea going vessels for treat-ment of sewage within range of performance that is described in this document. See section "Plant capacity/design" on page 18 and 2. "Safety" on page 9.
The Sewage Treatment Plant may only be used together with auxiliary equipment that is recommended and admitted by HAMANN AG.
For security reason the Sewage Treatment Plant may not be reconstructed or mod-ified. If any modification of the system is required HAMANN AG has to be consulted.
The operator/operating company is bound to report all changes that will effect the good condition and safety of the system immediately. This applies in particular re-garding an asserting of warranty and warranty claims.
The Sewage Treatment Plant is manufactured state-of-the-art and is safe to operate. It may be installed, taken into operation and function properly when it is ensured that all information and recommendations in this document are taken into consideration.
A sign or label should be available in the toilets, which informs about not to flush objects such as cigarettes, fruit peel, razor blades, bottles, cotton swabs, condoms, sanitary napkins or tampons etc. (including those described as compostable) down the toilet.
02-001-00025-0-01000-0 for 230 V IMO standard version
S2008-11094 / SMP230 Series 1 for 230 V AC operation
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1.3 VERSION OF THIS DOCUMENT File name with version information:
SM_PLUS_e10.fm Release date: 27.9.2012
File name with version and release date are given at the inner side of each page of this document.
1.4 STRUCTURE OF A ORDER-SPECIFIC TECHNICAL MANUALThe complete order-specific Technical Manual consists of:
Cover page Table of content Plant components list Piping- and Instrumentation Diagram (P&ID) Info sheet "Important Information about storage, installation and commissioning
of Sewage Treatment Plants and their components Dimensional drawing of the plant Operating and Maintenance Instruction (this document) Documentation of optional components, if applicable Electrical diagrams
1.5 DEPOSITORY OF OPERATING AND MAINTENANCE INSTRUCTIONSThe Operating and Maintenance Instruction is delivered as paper hardcopy by indi-vidual shipment. It must always be available on site.
This document is also available as PDF file by E-mail. If you may need it, please con-tact HAMANN AG.
A paper hardcopy of the electrical diagrams can be found inside of the switch cabinet.
1.6 SAFETY INFORMATIONSection 2. "Safety" on page 9 and all other safety advise given in this document must be observed.
1.7 LABELLING OF ADVICE AND SAFETY ADVICE IN THIS DOCUMENTImportant safety advice. Non-observance of safety instructions could lead to danger of life or limb:
Warnings regarding electric power equipment. Non-observance of safety instructions could lead to danger of life or limb:
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Safety instructions whose non-observance could jeopardize the system/machine and its functions:
Important additional information to ensure optimal function and maximum perfor-mance:
1.8 ACCENTUATION AND NOTATION OF SPECIFIC TEXT Designations out of the electrical diagram in square brackets.
Example: [7K1] Switches/switch positions and signal lamps on and inside of switch cabinets in
capital letters.Example: MAIN SWITCH OFF
Text displays on Multi Function Display (MFD).Example: >CHLOR. SHORTAGE