Plant Assessment

7/28/2019 Plant Assessment

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TRACON Partner in Solution with INNOVATION


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PLANT SERVICEDEPT.

PlantAssessment

Plant TurnAround

PlantReactivation &

Relocation

Plant EnergyAudit

Plant Re-Engineering &Modification

Plant

Inspection

Services

Pre-Comm

Commissioning& Start Up

PlantOperation &Maintenance

EquipmentMaintenance

& Repair

PlantMaintenanceManagement

System


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What is Assessment Process ?

PLANT ASSESSMENT is inspection activity at

production facilities (Plant), either still operating or notoperating


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ASSESSMENT CATEGORY

Non Active PlantAssessment

Overhaul Check

NDT Inspection

etc

Active PlantInspection

Predictive Check

( Vibration, Oil Analysis,

Thermograpy, Temperature,Ultrasound )

History Maintenance Card

etc


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Green, Reliable &Productive Plant

Energy Eficiency

Maintenance

Man, Equipment , DesignASSESSMENT


7/18TRACON Partner in Solution with INNOVATION

FUNCTION OF PLANT ASSESSMENT & AUDIT



ASSESSMENT FLOW PROCESS

StartPreparation

PhaseMobilization

Support DataReview &HAZIDS

InspectionPhase

DemobilizationInpectipn DataReview Phase

ReportingPhase

Finish

ContractAward

Kick off

Meeting,

Prepare

Tools,

PrepareEquipment,

Collecting

Support

Data,dll

Mobilizatio

n Man

Power,Tools,

Equipment

to site

Review

PID, PFD,

History

Maintenance, Hazard

Identificatio

n

Inspection

Euipment

& Facility,

Interviewing Plant

Operator/

Maintenan

ce

House

Keeping,Demobiliza

tion To JKT

ReviewingData

Budgetery

& TechnicalReport

Closing



HIGH QUALITY ASSESSMENT REQUIREMENT

Man Power Procedure

Tools Methodology

High Quality of

Assessment

Calibrated,High

Technology

Efficient

Communication, effective

Base on

InternationalStandard

Experienced,

Trained



HIGH QUALITY ASSESSMENT RESULT

HIGH QUALITY ASSESSMENT

OptimumAssessmentCost

High LevelHSE

OptimumDuration

High Quality ofReport

( RESULT )



Static

Pressure vessels(Drums, Columns,Reactors),

Water TubeBoilers,

Fire Tube Boilers,Above GroundStorage Tanks,

Process PipingSystems,

Process Heaters,

Shell and TubeHeat Exchangers,

Fin Tube HeatExchangers,

Plate HeatExchangers,etc

Rotating

Pumps, Compressors,

Reciprocating

Compressor,

Fans,

Blowers,

Gas Turbines,

Steam Turbines,etc.

Electrical

Electric generator Electric Motor

PowerTransformer

Control Panel

Gas CircuitBreaker

Switchgear

Power Cable

etc

Instrumentation

Control Systems,etc.

Other

Industrial Valves -Gate Valve, GlobValve, CheckValve, PlugValves, PressureSafety Valves, etc.

Static Structure

Lifting

etc



1. Project Manager

2. Specialist ( Gas Turbine Generator, laboratory , etc ).

3. Process Engineer

4. Mechanical Rotating Engineer

5. Mechanical Static Engineer

6. Electrical Engineer

7. Instrument Engineer

8. Cost Estimator

9. Supporting Staff

10. Technician



1. Rotating Equipment

2. Static Equipment

3. Electrical

4. Intrumentation

5. System

6. Man

TECHNICAL REPORT, RECOMMENDATION & MATERIALS

1. Failure, Finding

2. Recommendation

3. Material & Sparepart list

4. Tools & Equipments list

5. Man Power Requirement6. Duration of Repair /

Replacement

Report Contents



Accomodation& Meal

Tools &

Equipment

Transport

Chemical &Consumable

Materials &Sparepart

Man Power

BUDGET ESTIMATION



EXPERIENCED

1. Plant Assessment Singa Central Processing Plant & Pagar Dewa MeteringStation-MEDCO EP

2. Site Assessment Plant at Bengkulu SS Mining Service

3. Assessment / Inspection & Telecommunications Tower WTP Pertamina EP

UBEB Jambi

4. Assessment of Letang Tengah gas station for LTRO Project

Conoco PhilipsGrissik Ltd

5. Assessment Gas Metering Gathering Merbau Pertamina EP Region

Sumatera

6. Plant Assessment & Technical Evaluation of Fertilizer Plant in Nigeria

PT.Indorama

7. etc


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MARKETING AREA

1.Power Generation2.Oil & Gas

3.Petrochemical

4.Pulp & Paper5.Steel Mill

6.Cement Industry

7.Agro Industry

Plant Assessment

Documents

Transcript of Plant Assessment