Industrial Placement Year

Steve PanayiotouFacilities & Central Maintenance Undergraduate

1. Vauxhall Motors Introduction

2. Luton Plant

3. Key Work Contributions

4. Community Contributions

5. Skill Development

Agenda

• Vauxhall Motors was founded in 1857 as a pump and marine engine manufacturer

• In 1903 Vauxhall Motors went on to manufacture vehicles.

• There are two Vauxhall Motors manufacturing facilities in the UK.

• Ellesmere Port and Luton.

• We have a build target of 80,000 vans each year.

Vauxhall Motors Introduction

1. Press Shop

2. Body Shop

3. Electroplating Operation (ELPO)

4. Paint Shop

5. General Assembly

Luton Plant

•Energy Reporting• Initial Daily Energy Report• Improvements to Daily Energy Report• Daily Energy Issues Report

Key Work Contributions

MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY MONDAY TUESDAY WEDNESDAY THURSDAYCelsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius Celsius

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12 °C 10 °C 11 °C 12 °C 14 °C 10 °C 11 °C 12 °C 12 °C 12 °C 10 °C 11 °C 12 °C 12 °C 12 °C 13 °C 11 °C 10 °C 12 °C 14 °C 13 °C 12 °C 13 °C 13 °C 10 °C 16 °C 16 °C 18 °C 16 °C 15 °C 16 °C 15 °C 14 °C 14 °C 13 °C 16 °C 16 °C 17 °C 18 °C #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

June - Average (-°C)Week 23Week 22 Week 24 Week 25 Week 26

Key Work Contributions•Energy Reporting & Monitoring

• Weekend Audit Table• Hourly Temperature Data• Energy Forecasting

•Energy Strategy 2016 Onwards• Engagement• Delivery• Reporting and Monitoring• Technology and Opportunities

Key Work Contributions

Key Work ContributionsHigh Bay LED Lighting

Replace High Watt Sodium Lamps – 476W EachInstall 1698 LED Lamps: 100W - 150W EachInvestment = £580,000Annual Saving = £215,000 per yearROI = 2.75 years

• Low Bay LED Lighting• Replacement of 6ft fluorescent light tubes in G.A to LED

tubes:• FREE!! 130 tube trial• If successful fit tubes to all low level lighting• Status: Awaiting trial sample

Easy Fit Tubes – Plug and Play

Key Work Contributions

• Plant Wide Energy Awareness Campaign• Energy Branding Communication• Engagement with Workforce• Energy Saving Awareness• Energy Competition

Key Work Contributions

• Red X Project:• LH B Pillar Upper to Lower Trim Panel Gap• Defect found on all Combi Vans• Always on Block Side• Implemented Solution• A strip of seal was trialled along the side of

the pillar • This eliminated all GCA defects

Key Work Contributions

ZOOM

!ZO

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• Health and Safety Campaign• Spot the Hazard • Eye Safety Presentation• Present 82 times over 2 days

Key Work Contributions

Community Contributions• Apprentice Week

• Training• Health and Safety• Race

Community Contributions• Vans R Us

• 7XR Activity• Assist participants during the building

activity

#4 Washer M8 OD17 12 off #1 Floor plate 1 off

#5 Washer M6 OD14 10 off #2 Wheels 1 off

#6 Washer M6 OD12 5 off #3 Wheels 1 off

#20 Plate LH 1 off #13 L tube 1 off

#21 Surpressor 1 off #23 Exhaust 1 off

#7 Nut M6 8 off #19 Plate RH 1 off

#8 Nut M8 6 off #22 Bracket 2 off

#10 Bolt6mm x 50mm 3 off #25

Rubber Bush 2 off

#11 Bolt6mm x 40mm

2 off #16Spacer B (20mm)

2 off

#12 Bolt8mm x 40mm 6 off #14

Insulator Bracket 2 off

#24 Bolt 6mm x 60mm

1 off #17 Spacer C (15mm)

4 off

#15 3 offSpacer A (20mm)

Skill Development

•Transferable

• Health and Safety

• Confidence and Communication

• Motivation and Discipline

• Planning and Prioritising

• Technical

• Data Analysis

• Energy Efficiency

• Manufacture

• Complex Problem

Solving

Any questions?

Steve PanayiotouFacilities & Central Maintenance Undergraduate

Thanks For Listening