Pipelines with cathodic protection - suicorr · Pipelines with cathodic protection Underground...

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Cathodic protection (CP) of pipelines supports the value conservation and safety of our transport systems. No external corrosion appears on flawlessly coated pipelines. With the aid of CP, external corrosion on coated underground steel pipes is dimin- ished to a point where it is no longer of technical significance, even in places where the coating is damaged. The CP causes the potential of the steel to be lowered in the damaged areas. Effective protection on underground pipelines is met when the off-potential stipulated at -0.85 volts relating to a copper-sulphate electrode (CSE) is reached. The same protection and monitoring technology can generally be applied to all underground structures. System A protective current is required to ensure cathodic protection. In principle, this cur- rent can be generated in two ways: either with galvanic sacrificial anodes made from magnesium or zinc using the potential difference between the noble steel protection object and the baser anode material, or with a protective current device functioning as the voltage source combined with inert passive anodes such as metal-oxide coat- ed titanium and ferrosilicon alloys or made from iron. CP with sacrificial anodes has the downside that only a relatively low voltage is avail- able and the lifespan of the anodes is very limited due to metal erosion occurring on the anode as a result of the protective current. What's more, the amount of protec- tive current on the sacrificial anodes cannot be adjusted. This is why cathodic pro- tection of pipelines usually employs an external voltage source (external power sup- ply). In a CP system powered by an external power supply, the protective current required for lowering the potential in a pipeline that needs protection is supplied by one or more rectifier stations. This direct current is passed into the earth using an suicorr AG Bernstrasse 388 | CH-8953 Dietikon T +41 44 740 41 66 [email protected] | suicorr.com Pipelines with cathodic protection Underground pipelines cannot be seen to be checked for signs of corrosion. In order to increase corrosion resistance, steel pipes with longitudinal conductivity are cathodically protected. Monitoring the protection plays a vital role here as it also allows the pipeline operator to locate and rectify defects in good time.

Transcript of Pipelines with cathodic protection - suicorr · Pipelines with cathodic protection Underground...

Page 1: Pipelines with cathodic protection - suicorr · Pipelines with cathodic protection Underground pipelines cannot be seen to be checked for signs of corrosion. In order to increase

Cathodic protection (CP) of pipelines supports the value conservation and safety of

our transport systems. No external corrosion appears on flawlessly coated pipelines.

With the aid of CP, external corrosion on coated underground steel pipes is dimin-

ished to a point where it is no longer of technical significance, even in places where

the coating is damaged. The CP causes the potential of the steel to be lowered in

the damaged areas. Effective protection on underground pipelines is met when the

off-potential stipulated at -0.85 volts relating to a copper-sulphate electrode (CSE) is

reached. The same protection and monitoring technology can generally be applied

to all underground structures.

System

A protective current is required to ensure cathodic protection. In principle, this cur-

rent can be generated in two ways: either with galvanic sacrificial anodes made from

magnesium or zinc using the potential difference between the noble steel protection

object and the baser anode material, or with a protective current device functioning

as the voltage source combined with inert passive anodes such as metal-oxide coat-

ed titanium and ferrosilicon alloys or made from iron.

CP with sacrificial anodes has the downside that only a relatively low voltage is avail-

able and the lifespan of the anodes is very limited due to metal erosion occurring on

the anode as a result of the protective current. What's more, the amount of protec-

tive current on the sacrificial anodes cannot be adjusted. This is why cathodic pro-

tection of pipelines usually employs an external voltage source (external power sup-

ply). In a CP system powered by an external power supply, the protective current

required for lowering the potential in a pipeline that needs protection is supplied by

one or more rectifier stations. This direct current is passed into the earth using an

suicorr AGBernstrasse 388 | CH-8953 Dietikon

T +41 44 740 41 [email protected] | suicorr.com

Pipelines with cathodic protection

Underground pipelines cannot

be seen to be checked for signs

of corrosion. In order to increase

corrosion resistance, steel pipes

with longitudinal conductivity are

cathodically protected. Monitoring

the protection plays a vital role

here as it also allows the pipeline

operator to locate and rectify

defects in good time.

Page 2: Pipelines with cathodic protection - suicorr · Pipelines with cathodic protection Underground pipelines cannot be seen to be checked for signs of corrosion. In order to increase

anode bed and enters the pipeline through the earth and the damaged areas of the

pipe coating to lower the potential as required.

Preconditions

In order for a pipeline to be provided with cathodic protection against corrosion, the

following conditions need to be met:

• The object to be protected must have an insulating coating in order to limit the

protective current requirement.

• The object must be galvanically separated (insulating couplings, etc.) in order to

prevent the protective current flowing into earthed systems.

• The pipeline must exhibit good longitudinal conductivity.

With systems that cannot be galvanically separated, special measures can be em-

ployed to provide pipelines with cathodic protection against external corrosion.

Monitoring/control

Monitoring corrosion protection on a pipeline is carried out via periodic measure-

ments that are set out in the relevant standards. These can either be carried out on

site or using long-distance monitoring.

Long-distance monitoring enables the protected pipeline to be monitored centrally.

The system can also be remotely controlled to change any parameters relevant to

protection. If defects are detected in the pipeline during the course of monitoring,

more measurements can be taken to narrow down the position of the defects in the

coating to just a few centimetres.

The measurement data is analysed in the form of tables and diagrams. The pipeline

operator receives a detailed report that they can then use as a foundation for any

necessary actions.

Functional principle of cathodic protection for buried pipelines (made from Rili C1d, SGK)

suicorr AGBernstrasse 388 | CH-8953 Dietikon

T +41 44 740 41 [email protected] | suicorr.com

Cable connection on the pipeline

Erstelldatum / überarbeitet am

13.10.2011 / 15.04.2015

Kompletter Pfad

S:\16 ZEICHNUNGEN - PLÄNE\01_ROHRLEITUNG\KKS-PRINZIP ROHRLEITUNGEN (F).VSD

Erstellt von

DANIEL OBERHÄNSLI

Massstab

Projektname

Kulisse Bahnhofstrasse - Waisenhausstrasse

Projektnummer

313 102 500

Druckdatum

13.10.2011

Blatt

1 / 1suicorr AGBernstrasse 3888953 DietikonTel: +41 (0)44 740 41 66Fax: +41 (0)44 740 41 [email protected]

Kontrolle durch

DANIEL OBERHÄNSLI

Lit pour anodes

Electrode de référence

Conduite (cathode)

Redresseur

Anodes à courant imposé dans lit de coke

Raccord cathodes / mesures

Protective current device

Reference electrode

Pipeline (cathode)

Groundbed

Impressed current anode in coke bedCathode/measurement connection