Pipeline Quality Natural Gas from Digesters Guild Molecular …€¦ · · 2016-10-17• H2S –...
Transcript of Pipeline Quality Natural Gas from Digesters Guild Molecular …€¦ · · 2016-10-17• H2S –...
Pipeline Quality Natural Gas from Digesters
Guild Molecular Gate Technology
Guild Associates, Inc
Guild Products to the Natural Gas Industry
• CO2 Removal units
• N2 Rejection units
• Dehydration units
– Water vapor removal
• Sorbead “Quick-Cycle” dew point control units
– Water and heavy hydrocarbon removal systems
• NGL Removal for CARB standards
• Compressors
Guild Projects
2005N2 & CO21050West Virginia13
2005N2 & CO2550SPEC #2 - WV12
2005N2 & CO21050Virginia11
2005N2 & CO2300SPEC #1 - OH10
2006N2 & CO2700Kentucky9
2005N2 & CO21400Virginia8
2004N2 & CO22100Indiana7
2004N2 & CO21750Illinois6
2004N2 & CO21050Kentucky5
2003CO2 7000California4
2003N2 & CO2700Texas3
2002CO2 700California2
2002N2 & CO2140Ohio1
Start-upSeparationFeed Rate SCFMLocationUnit
Guild Projects (Digesters in Blue / Landfill in Yellow)
Uni t L o c a t i o nF e e d R a t e M M
S C F D Status Separa t ion Star t -up
14 SPEC #3 - ID 3 4 7 Operat ing C O 2 May 2006
15 Virginia 6 9 4 4 Operat ing N 2 & C O 2 J a n . 2 0 0 7
16 West V i rg in ia 1 0 4 2 Operat ing N 2 & C O 2 J a n . 2 0 0 7
17 S P E C # 4 - W V 1 0 4 2 R e a d y t o S h i p C O 2 T B D
18 UK 8 3 3 Operat ing N 2 & C O 2 May 2008
19 West V i rg in ia 6 9 4 R e a d y t o S h i p C O 2 T B D
20 P e n n s y l v a n i a 1 3 8 9 Operat ing N 2 & C O 2 May 2008
21 S P E C # 5 - I D . 3 4 7 Operat ing C O 2 May 2008
22 S P E C # 6 - I L . 3 4 7 Operat ing N 2 & C O 2 May 2007
23 Cal i fornia 1 0 0 7 Operat ing C O 2 May 2008
24 W a s h i n g t o n 5 6 2 5 Operat ing N 2 & C O 2 D e c e m b e r 2 0 0 8
25 T e n n e s s e e 8 3 3 Operat ing N 2 & C O 2 O c t o b e r 2 0 0 8
26 West V i rg in ia 5 9 0 R e a d y t o S h i p N 2 & C O 2 D e c e m b e r 2 0 0 8
27 Br i t i sh Co lumbia 8 3 3 On-Si te for s tar t -up C O 2 N o v e m b e r 2 0 0 8
28 Cal i fornia 2 2 6 4 On-Si te for s tar t -up N 2 & C O 2 M a r c h 2 0 0 9
29 Cal i fornia 8 3 3 Fabr ica t ion N 2 & C O 2 Feb 2009
30 P e n n s y l v a n i a 5 0 0 0 R e a d y t o S h i p N 2 & C O 2 J u n e 2 0 0 9
31 T e x a s 1 2 5 0 D e s i g n C O 2 J a n u a r y 2 0 1 0
Ohio < 1 0 0 S C F M Operat ing C O 2 M a r c h 2 0 0 9
Other Separations
2009Dehydration1250West Virginia14
2009Dehydration1400Pennsylvania13
2007Dehydration700Illinois12
2009Dehydration700West Virginia11
2006Dehydration1050Virginia10
2006Dehydration700Kentucky9
2006Dehydration1050Virginia8
2006Dehydration7000Virginia7
2005Dehydration1400Virginia6
2004Dehydration1750Illinois5
2004Dehydration150Kentucky4
2009C4+ Removal3100Brazil3
2007C2+ Removal3500California2
2009C3+ Recovery140Kentucky1
Start-upSeparationFeed Rate SCFMLocationUnit
Other Separations
Flow Balance
Guild PSAAnd Vacuum
Pump
TAIL GAS3 psigCO2, H2S, H2OLost Hydrocarbons
FEED C1 CO2 H2S H2O
90 psig PRODUCT Pipeline Pressure CO2 = 1 to 2% H2S = < 4 ppm H2O = 7 lb/MM SCF
100 psig0 psig
Process Steps – Digester Gas
Feed Compression
GuildPSA
Product Compression(if required)
Tail GasTo Flare
CO2
H2SH2O
FEED
Sales GasCO2 = 1 to 2%
AdsorptionFlow
UpwardCO2H2SH2O
Small Methane Purge
RegenFlow
Down-ward
“Tail Gas”Vacuum Pump
Process Steps
Typical Material Balance (Methane Recovery 90% / Adjustable)
By Difference< 20 ppb~ 10 ppmSiloxanes
1391000609HHV BTU/FT3
Wet7 lb/MM SCFSaturatedH2O
0.88< 4 ppm0.40H2S
85.921.0039.60CO2
13.2099.0060.00C1
Composition, Mol %
150100100Temperature, F
390100Pressure, psig
4555100Flow
Tail GasSales GasFeed
Pipeline Acceptance
• Intrepid Technology and Resources, ID (Two units)
– Extensive testing of product stream purity
– Quality accepted by Intermountain Gas Company
– Sales also accepted as CNG meeting DOT regulations
– Removes 40% CO2 to <2%, Dehydrates, Removes 4000 ppm to < 4 ppm.
• BioEnergy Solutions, CA (Vintage Dairy)
– Sales to PG&E pipeline
– Removes 30 to 40% CO2 to <1%, Dehydrates, A few hundred ppm H2S removed to < 4 ppm
• Newark WWTP (Ohio)
– Producing pipeline quality gas
Project Optimization
• H2S
– May or may not require treatment.
– Can treat on tail gas stream (preferred) or feed stream
– Options: No Treatment, Digester Additives, Biological Treatment,Sulfatreat / Iron Sponge, Liquid Redox
• Tail Gas Disposal
– Enclosed thermal oxidizer due to low heating value
– Digester heating possible with combustion of tail gas.
– Recovery of heat from compression or flare. Generally expensiveand limited to larger flows
• Required Pipeline Pressure
– High pressure requires additional compressor
Processing Costs (Product Flow Basis)Product Based Processing Costs, $/MCF
Includes = Feed compression, PSA, Flare, Pipeline Tap, Installation, Power (5 cents/kW), Maintenance, Man-Power
10 year project at 8% Loan
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
200 350 500 1000 1800
Feed Flow, SCFM
Gas
Cos
ts, $
/MC
F ($
/MM
BTU
)
Tidelands CO2 Removal System
1 MM SCFD
38% CO2 Removed to <2%
Start-up May 2002
Spec Plant in Transit
Typical Deployment