Piezoelectric Materials 1

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    Piezoelectric Materials

    Background

    Certain materials generate an electric charge

    (or voltage) when they are under mechanical

    s ress. s s nown as e rec e ec o

    piezoelectricity.

    The same materials would be able to produce amechanical deformation (or force) when an

    electric field is a lied to them. This is called

    the inverse effect of piezoelectricity (or the

    converse effect of piezoelectricity).

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    Background In 1880, Pierre and Jacques Curie experimentally

    discovered the direct piezoelectric effect in various

    naturally occurring substances including Rochelle salt

    andquartz.

    In 1881, Hermann Hankel suggested using the term

    piezoelectricity, which is derived from the Greek

    piezen meaning to press.

    It was mathematically hypothesized and then

    experimentally proven that a material exhibiting thedirect effect of piezoelectricity would also exhibit the

    inverse effect.

    Background In 1921, Walter Cady invented the quartz crystal-

    controlled oscillator and the narrow-band quartz

    crystal filterused in communication.

    Two important artificial piezoelectic crystals,barium

    titanate and lead zirconate titanate were invented in

    the early 1950s. They are synthesized materials andmust be electrically poled in order to exhibit

    significant significant piezoelectric effects.

    In 1958, synthetic quartz material became available.

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    Application Historically

    Phonograph pickups, microphones, acoustic modems,

    acoustic imaging for underwater, underground objects, and

    medical observation.

    Today

    MEMS sensors and actuators, on-chip acoustic

    transducers, pumps and valves for liquid and

    particles, accelerometers, speakers and

    microphones, mirrors, and chemical sensors, etc.

    Advantages Unlimited resolution: subnanometer range

    Large force generation: a force of several 10,000 N

    No magnetic fields

    Low power consumption No wear and tear

    Vacuum and clean room compatible

    Operation at cryogenic temperature

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    Types of Piezoelectric materials

    zSingle crystals)(quartz)(Rochelle salt)

    z

    (ZnO)PLZTPZT(sputtering)z (Polymer)

    z (Ceramics)

    (PZT, lead zirconate titanate, )33 PbTiOPbZrTiO (barium titanate, )

    z

    3BaTiO

    Material Aspects Piezoelectric crystals can be considered to be a mass

    of minute crystallites (domains). The macroscopic

    behavior of the crystal differs from that of individual

    , .

    The direction of polarization between neighboring

    crystal domains can differ by 90 or 180 degrees.

    Owing to the random distribution of domains

    throughout the material, no overall polarization or

    iezoelectric effect is exhibited.

    A crystal can be made piezoelectric in any chosen

    direction bypoling, which involves exposing it to a

    strong electric field at an elevated temperature.

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    Material Aspects

    Under the action of this field, domains most nearlyaligned with the field will grow. The material will

    also lengthen in the direction of the field. When the

    ,

    approximate alignment.

    A crystal may be depolarized mechanically,

    electrically, orthermally.

    Exposure to a strong electric field of opposite polarity

    element. The threshold is typically between 200-500

    V/mm.

    Material Aspects Mechanical depolarization occurs when mechanical

    stress on a piezoelectric element becomes high

    enough to disturb the orientation of the domains and

    .

    If a piezoelectric element is heated to a certain

    threshold temperature, the crystal vibration may be sostrong that domains become disordered and the

    element becomes completely depolarized. This

    the Curie point.

    A safe operating temperature would normally be

    halfway between 0 and the Curie temperature.

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    Material Aspects

    The properties of piezoelectric elements are timedependent.

    Many piezoelectric materials do not provide long-

    erm s a c o ng power w en use n ac ua ors.

    The design of piezoelectric actuators operating in DC

    conditions must consider electric leakage.

    Material Aspects Piezoelectric materials are crystals, naturally

    occurring or synthesized.

    The microscopic origin of piezoelectricity is the

    sp acemen o on c c arges w n a crys a ,

    leading to the polarization and electric field.

    A stress (tensile or compressive) applied to apiezoelectric crystal will alter the spacing between

    centers of positive and negative charge sites in each

    .

    manifested as open circuit voltages measurable at the

    crystal surface. Compressive and tensile stresses will

    generate electric fields and hence voltages of opposite

    polarity.

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    Material Aspects

    An external electric field will exert a force betweenthe centers of positive and negative charges, leading

    to an elastic strain and changes of dimensions

    .

    Hysteresis All piezoelectric ceramics exhibit hysteresis.

    This is the difference in the strain that occurs when a particular

    voltage is approached from lower voltage and from higher

    voltage.

    The magnitude of the hysteresis is specified as the maximum

    difference in extension at any point on the extension versus

    voltage curve expressed as a percentage of the maximumextension.

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    butterfly diagram The normal hysteresis curve ABwhen the applied voltage is positive

    Reverse bias produces negative

    extension along curve C until at the

    depoling voltage the extension per

    vo su en y urns pos ve

    following the curve D.

    The process is repeated along

    curves EFG when the voltage is

    made positive again.

    The butterfly diagram provides acomplete characterization of the

    depoling and repoling process.

    Manufacturing Process for Piezoelectric

    Ceramics

    The manufacturing process starts with mixing and

    ball millin of the raw materials.

    Next, the mixture is heated to 75% of the sintering

    temperature to accelerate reaction of the components.

    The polycrystalline, calcinated powder is ball milled

    again to increase its reactivity.

    processing properties.

    After shaping andpressing the (green) ceramics is

    heatedto 750 to burn out the binder.

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    Manufacturing Process for Piezoelectric

    Ceramics

    The next phase is sintering at temperature between

    1250 and 1350 .

    The ceramic block is cut, ground,polished, lapped,

    etc., to the desired shape and tolerance.

    Electrodes are applied by sputtering or screen

    printing processes.

    The last ste is the olin rocess which takes lace

    in a heated oil bath at electrical fields up to several

    kV/mm.

    Manufacturing Process for Piezoelectric Thin

    Film

    Thickness below 100 micrometers.

    S utter De osition or radio fre uenc ma netron

    sputter deposition method () Metal organic chemical vapor deposition method(

    ) Sol-gel method()

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    Piezoelectric Equations

    The direction of positive polarization is customarily

    -

    system.

    Piezoelectric Equations- Direct effect

    The constitutive equation that relates electrical

    polarization (D) and appliedmechanical stress (T) is

    EdTD +=

    where dis thepiezoelectric coefficient matrix, theelectric permittivity matrix, andEthe electrical field.

    1T

    +

    =

    3

    2

    1

    333231

    232221

    131211

    6

    5

    4

    3

    2

    363534333231

    262524232221

    161514131211

    3

    2

    1

    E

    E

    E

    T

    T

    T

    T

    T

    dddddd

    dddddd

    dddddd

    D

    D

    D

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    Piezoelectric Equations- Inverse effect

    The constitutive equation that relates the total strain S

    and the applied electrical field (E)

    where s is the compliance matrix.

    s +=

    1232221

    131211

    2

    1

    262524232221

    161514131211

    2

    1

    Eddd

    ddd

    T

    T

    ssssss

    ssssss

    S

    S

    +

    =

    3

    2

    636261

    535251

    434241

    333231

    6

    5

    4

    3

    666564636261

    565554535251

    464544434241

    363534333231

    6

    5

    4

    3

    E

    E

    ddd

    ddd

    ddd

    T

    T

    T

    ssssss

    ssssss

    ssssssssssss

    S

    S

    S

    The unit ofelectric field

    The unit ofstress iT

    m

    V

    thickness

    VoltageEi ==

    2mN

    CVFe un o e ec r c sp acemen i

    The unit ofpermittivity mF/i

    2mmm

    ===

    The unit ofpiezoelectric constantN

    Columb

    m

    NmV

    mF

    T

    E

    T

    Ddij ====

    2

    The unit ofcompliance m

    There is no unit forstrain.

    ij

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    Another form of equation

    { } [ ] { } [ ] { } 1336166616 = EeScTE

    1333166313 += ESeD

    [ ] [ ] 1= sc [ ] [ ] [ ] [ ] [ ] 66631

    666363

    ==EE

    cdsde

    Stiffness matrix Piezoelectric coefficient matrix 2m

    C

    [ ]

    =

    000

    00000

    00000

    333231

    24

    15

    2

    eee

    e

    e

    e mm [ ]

    =

    000

    00000

    00000

    333131

    15

    15

    6

    eee

    e

    e

    e mm

    Electromechanical coupling coefficient

    A measure of how much energy is transferred from

    electrical to mechanical energy, or vice versa, during the

    actuation process.

    energyinput

    convertedenergyk

    _

    _2 =

    The magnitude ofkis a function of not only the material,

    but also the geometries of the sample and its oscillation

    mo e.

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    Quartz

    [ ]N

    ms

    212

    10

    904.200000

    0004.2005.45.4

    0006.922.122.1

    005.422.177.1279.1

    005.422.179.177.12

    =

    [ ] )(10000000

    6.467.00000

    0067.003.23.212

    N

    Cor

    V

    md

    =

    [ ]

    =

    52.400

    052.40

    0052.4

    10854.8 12T

    1.2990000

    Youngs modulus 107 GPa, density 2650 kg/m3, coupling

    factork=0.09.

    PZT-4

    = 11

    11

    33 00

    00

    T

    [ ]N

    ms

    212

    100039000

    0005.1531.531.5

    00031.53.1205.4

    00031.505.43.12

    =

    [ ]

    =

    66

    44

    44

    331313

    131112

    131211

    00000

    00000

    00000

    000

    000

    000

    s

    s

    s

    sss

    sss

    sss

    s

    [ ]

    =

    130000

    014750001475

    10854.8 12T

    04960000

    3300

    [ ]

    =000

    00000

    00000

    333131

    15

    15

    6

    ddd

    d

    d

    d mm

    7.3200000

    0390000

    [ ] )(10000289123123

    0049600012

    Nor

    V

    md

    =

    Youngs modulus 48-135 GPa, density 7500 kg/m3, coupling

    factork=0.6, Curie temperature 365 C.

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    PZT-5A

    11 00

    T

    [ ]N

    ms

    21210

    005.47000

    0008.1822.722.7

    00022.74.1674.5

    00022.774.54.16

    =

    [ ]

    =

    66

    44

    44

    331313

    131112

    131211

    00000

    0000000000

    000

    000

    000

    s

    ss

    sss

    sss

    sss

    s

    [ ]

    =

    170000

    017300

    001730

    10854.8 12T

    =

    33

    1133

    00

    [ ]

    =

    000

    00000

    00000

    333131

    15

    15

    6

    ddd

    d

    d

    d mm

    3.4400000

    05.470000

    [ ] )(10000374171171

    00584000 12

    N

    Cor

    V

    md

    =

    Youngs modulus 48-135 GPa, density 7750 kg/m3, coupling

    factork=0.66, Curie temperature 365 C.

    PZT-5H

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    Ys 111 = Ys =12 ( ) Ys += 1244

    9100.2 =Y 33.0=

    2PVF

    [ ]

    =

    44

    44

    111212

    121112

    121211

    00000

    00000

    000

    000

    000

    s

    s

    sss

    sss

    sss

    s

    [ ]

    = p

    pT

    00

    00

    00

    331110854.8

    12 = p

    [ ]V

    md PVF

    122 10

    00033323

    000000

    000000

    = 3231 dd 015 =d 024 =d

    44s

    PVDF (polyvinylidenfluoride) is a synthetic

    fluoropolymer with monomer chains of (-CH2-CF2-)n

    [ ] )(1000030220

    001000

    01000012

    N

    Cor

    V

    md