Philips FW-D596 21M

33
CLASS 1 LASER PRODUCT Service Service Service Service Service FW-D596/21M © Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by SL-ET0402 Service Audio Printed in The Netherlands Subject to modification. GB 3140 785 32910 Mini System Version 1.0 TABLE OF CONTENTS Page Location of PC Boards ................................................ 1-2 Versions Variation & Package .................................... 1-2 Specifications .............................................................. 1-3 Measurement Setup ................................................... 1-4 Service Aids ................................................................ 1-5 ESD & Safety Instruction ............................................ 1-6 Connections & Preparations .......................... 1-7 to 1-14 Setting Procedure & Repair Instructions ....................... 2 Disassembly Instructions & Service positions .............. 3 Block & Wiring Diagram ................................................ 4 Key/Video/Sensor/Phone/Vol /Vu Board ....................... 5 Tuner Board ................................................................... 6 Main Board .................................................................... 7 Tape Board .................................................................... 8 Servo Board ................................................................... 9 Power Board ................................................................ 10 Mechanical Exploded View & Parts List ...................... 11 Service Manual

Transcript of Philips FW-D596 21M

Page 1: Philips FW-D596 21M

CLASS 1LASER PRODUCT

ServiceServiceServiceServiceService

FW-D596/21M

© Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The NetherlandsAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system ortransmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwisewithout the prior permission of Philips.

Published by SL-ET0402 Service Audio Printed in The Netherlands Subject to modification.GB 3140 785 32910

Mini System

Version 1.0

TABLE OF CONTENTSPage

Location of PC Boards................................................1-2

Versions Variation & Package ....................................1-2

Specifications ..............................................................1-3

Measurement Setup ...................................................1-4

Service Aids ................................................................1-5

ESD & Safety Instruction ............................................1-6

Connections & Preparations .......................... 1-7 to 1-14

Setting Procedure & Repair Instructions ....................... 2

Disassembly Instructions & Service positions .............. 3

Block & Wiring Diagram ................................................ 4

Key/Video/Sensor/Phone/Vol /Vu Board ....................... 5

Tuner Board ................................................................... 6

Main Board .................................................................... 7

Tape Board .................................................................... 8

Servo Board ................................................................... 9

Power Board ................................................................ 10

Mechanical Exploded View & Parts List ...................... 11

Service Manual

Page 2: Philips FW-D596 21M

1-2

LOCATION OF PC BOARDS

/21M

Karaoke x

RDS

Rotary Encoder (volume control) x

Jog Shuttle x

Voltage Selector x

Aux Input x

Digital Output x

Headphone Socket x

Line Output

Standby - FTD Clock Display x

Tuner board - ECO6 System x

VERSION VARIATIONS:

Type /Versions: FW-D596

Features &Board in used:

KEY-1 BOARD

HEADPHONE BOARD

LOADER BOARD

KARAOKE BOARD

MAIN BOARDPOWER BOARD

TUNER BOARD

SPEAKER BOARD

VIDEO BOARD

AC SELECT SWITCH

AC SOCKET

BOARD

DISPLAY

TAPE BOARDSENSOR

VU BOARD

DOOR SWITCH BOARDMOTOR

MOTOR

KEY-2 BOARD

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1-10

Functional Overview

Controls on the system

1 ECO POWER– to switch the system on or to Eco Power

Standby mode.2 STANDBY ON2– to switch the system on or to Standby mode.3 DISPLAY SCREEN– to view the current status of the system.4 DISC TRAYS5 DISC CHANGE– to change disc(s).6 DISC 1 / DISC 2 / DISC 3– to select a disc tray for playback.7 OPEN•CLOSE– to open or close the disc tray.8 INTERACTIVE VU METER– to show the VU (volume unit) meter in music or

volume mode depending on the display modeselected.

9 SENSOR– point the remote control towards this sensor.0 VOLUME– to increase or decrease the volume.! Tape Deck Operation

AUTO REPLAY– to select continuous playback in either AUTO

PLAY or ONCE mode only.DUBBING

– to dub a tape.REC

– to start recording on tape deck 2.@ VOCAL– to fade out the original vocal from Karaoke or to

switch between mono or stereo mode duringaudio disc playback.

# JOG CONTROL– to select the desired sound effect for the

selected sound feature.$ KEY CONTROL– to change the tone level to suit your vocal range.

I .................to decrease the key tone level. .................to restore the key tone level to

original setting.i .................to increase the key tone level.

% ECHO– to adjust the echo level for karaoke after

inserting the microphone.

^ SOUND– to activate or deactivate the surround sound

effect.& MAX SOUND (MAX)– to activate or deactivate the optimal mix of

various sound features.* MIC/LEVEL– to connect microphone jack.– to adjust the mixing level for karaoke or

microphone recording.( 0

– to open the tape deck door.) TAPE DECK 1¡ TAPE DECK 2™ SOURCE– to select the following:

DISC (DISC 1•2•3)– to select disc tray 1, 2 or 3

TUNER (BAND)– to select waveband: FM or AM.

TAPE (TAPE 1-2)– to select tape deck 1 or 2.

AUX/TV– to select a connected external source: TV/CDR

or AUX (auxiliary) mode.£ Mode Selection

PLAY/PAUSE 38

for DISC .................... to start or interrupt playback.for TAPE ..................... to start playback.for PLUG&PLAY ... (on the system only) to initiate

plug & play mode.SEARCH•TUNING 1 ¡

(ALBUM – / +)for DISC .................... to search backward/forward.for TAPE ..................... to rewind or fast forward.for TUNER ............... to tune to a lower or higher

radio frequency.for CLOCK .............. (in standby mode)to set the

minute and hour.DEMO STOP/CLEAR 7for DISC .................... to stop playback or to clear a

programme.for DEMO ................ (in Standby or ECO power

mode) to activate/deactivatedemonstration.

for PLUG&PLAY ... (on the system only) to exitplug&play mode.

PREV / PRESET / NEXT O P

(TITLE – / +)for DISC .................... to select previous/next title,

chapter and track duringplayback.

for TUNER ............... to select a preset radiostation.

for CLOCK .............. (on the system only) to set theminute.

24 ;– to connect headphones.25 SUBTITLE– to select the preferred language for subtitle.§ LANGUAGE– to select the preferred language for audio

recorded.27 PROGRAM

for DISC .................... to programme disc tracks.for TUNER ............... to programme preset radio

stations.• DISPLAY– to view the time, title or chapter information.ª CLOCK– to view the clock, set the clock.º TIMER– to set the timer.

Functional Overview

Page 4: Philips FW-D596 21M

1-11

Functional Overview

Remote control

1

2

3

4

7

5

6

890

!

4

(

)

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5

$

#

@

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A-B

TAPE 1/2

Notes:– First, select the source you wish to control bypressing one of the source select keys on theremote control (DISC or TUNER, for example).– Then select the desired function (2, 4,¢for example).

1 SOURCE– to select the relevant active mode: TAPE, DISC,

TUNER or AUX/TV.– TUNER: toggles between FM and AM band.– AUX/TV: toggles between AUX-ANA and AUX-

DIG(Digital Input) mode.2 DISC MENU (disc mode only)– to enter or exit the disc contents menu.3 SYSTEM MENU (disc mode only)– to enter or exit the system menu bar.

4 3 / 4 / 1 / 2

– in Tuner mode, to select a preset radio stationnumber ( 1 or 2).

– to select movement direction in disc contentsmenu/system menu bar.

5 4 / ¢– in Disc mode, press to skip to the previous/next

chapter/track.– in Disc mode, press and hold to fast reverse/

forward the disc.– in Tuner mode, to tune to a lower or higher

radio frequency.6 PLAY/PAUSE 2;

– to start or interrupt disc playback.7 STOP 9– to stop playing the disc.8 SURROUND– to select multichannel surround (Dolby Digital,

DTS and VSS) or stereo sound effect.9 SOUND– to select various sound effect: CONCERT,

DRAMA, ACTION,SCI-FI, CLASSIC, JAZZ,ROCK or DIGITAL, MAX ON, MAX OFF.

0 MODE– to select the REPEAT or SHUFFLE function.! REPEAT A-B– to repeat a specific section on a disc.@ POWER 2– to switch to standby mode.# Numeric Keypad (0-9)– to enter a track/title number of the disc.– to enter a number of preset radio stations.$ VOL +/-– adjust the volume level.% OK– to exit or confirm the selection.^ RESUME– to continue disc playback after interruption.& MUTE– to interrupt or resume sound reproduction.* NIGHT (Dolby Digital mode only)– to optimize the dynamic effect of the sound

output.( DIM– to select different brightness for the display.

) SLEEP– to set the sleep (auto-off) timer function.¡ SUBW +/-(for subwoofer connection only)– to adjust the subwoofer’s level.

REAR +/-(for 5.1 speaker connection only)– to adjust the rear speakers’ level.

CENTER +/-(for 5.1 speaker connection only)– to adjust the center speaker’s level.

TV VOL+/-– to adjust Philips’ television volume level.

Functional Overview

Page 5: Philips FW-D596 21M

1 2

-3

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PROGRAM

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4

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7

Preparations

IMPORTANT!– Make sure to complete thepreparation procedures before operatingthe system.

Step 1: Inserting batteries into the remote control

3

2

1

1 Open the battery compartment.2 Place two batteries (Type R06 or AA) in the

compartment with the correct polarity asindicated by “+” and “–” symbols.

3 Close the cover.

Using the remote control to operate thesystem

1 Point the remote control directlyat the remote sensor (iR) on thefront panel.

2 Select the source you wish tocontrol by pressing one of thesource select buttons on theremote control (for exampleTAPE, TUNER).

3 Then select the desired function (for example2;, 4, ¢).

CAUTION!– Remove batteries if they areexhausted or will not be used for a longtime.– Do not use old and new or differenttypes of batteries in combination.– Batteries contain chemical substances,so they should be disposed of properly.

Step 2: Setting the clockThe clock can be set in either 12-hour or 24-hour mode (“PM 00:00” or “00:00” forexample).

1 Go into Standby mode.If you have not set the clock, “--:--” will display

until you set the clock.

2 Press CLOCK and “00:00” blinks on thedisplay.

The current time is flashing on the display.If you have not set the clock, “--:--” will appear

on the display.

3 Press w or on the system to set the hours.

4 Press 5 or 6 on the system to set the minutes.

5 Press CLOCK to confirm your setting, and thengo into standby mode. The system will store thesetting automatically.

The time setting becomes effective.To exit the setting without storingPress 9 on the system to exit.

“CANCEL” will appear on the display.Press ECO POWER to exit setting mode andgo into ECO POWER mode.You can also press DISC, DISC1~3, DISCCHANGE, OPEN/CLOSE to exit settingmode and go into disc mode.The system will also exit setting mode and go totuner,AUX, tape mode when you press thecorresponding source button.

Viewing the clock in any source modePress DISPLAY on the system to togglebetween 12-hour and 24-hour modes.

The time will be displayed for a few seconds.

Notes:– The clock will be cancelled when the power cordis disconnected or if a power failure occurs.– During clock setting, if no button is pressedwithin 30 seconds, the system will exit the settingmode and go into standby mode.

TAPE 1/2

1-12

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1-13

Preparations

Step 3: Setting the TV set

IMPORTANT!– Make sure you have completed all thenecessary connections.

1 Press DISC (DISC 1•2•3) on the front panel(or press DISC on the remote control).

2 Turn on the TV set and set to the correct Video-In channel. You should see the blue Philips DVDbackground screen on the TV set.

You may go to channel 1 on your TV set, thenpress the channel down button repeatedly untilyou see the Video In channel.

Or, you can use the TV remote control toselect different video modes.

Or, set TV to channel 3 or 4 if you are usingan RF modulator.

Selecting the color system that matchesyour TV set

This DVD Mini Hi-Fi System is compatible withboth NTSC and PAL. For the playback of a DVDdisc on this DVD Mini Hi-Fi System, the colorsystems of the DVD, TV set and DVD Mini Hi-FiSystem should match.

1 In disc mode, stop playback and press SYSTEMMENU.

2 Select icon and press 4.

3 Press 1 / 2 / 3 / 4 keys on the remotecontrol to toggle through the functions andselect your preferred option.

Move to and press 2.Move to “TV System” and press 2.

AUTO– Select this if the connected TV set iscompatible with both NTSC and PAL (multisystem). The output format will be consistentwith the video signal of the disc.

NTSC– Select this if the connected TV set is NTSCsystem. It will change the video signal of a PALvideo disc and output to NTSC system.

PAL– Select this if the connected TV set is PALsystem. It will change the video signal of anNTSC disc and output to PAL format.

4 Select an item and press OK.

To remove the menuPress SYSTEM MENU.

P-SCAN

SET TO NTSC

NTSCPAL

1

2,34

Preparations

Step 4: Setting speakers

You can adjust the delay time (center and rearonly) for individual speakers to optimize thesound effect according to your surroundings andsetup. Speaker settings are only active oneffective in the case of Multi-channel audiooutput.

DIGITAL OUTPUT

SOUND

PCM OUTPUT

NIGHT MODE

CENTER DELAY

REAR DELAYOFF 5MS

TEST TONE

1

2,34

1 In disc mode, press SYSTEM MENU.

2 Select icon and press 4.

3 Press 2 / 3 / 5 / 4 keys on the remotecontrol to select your preferred option.

Move to and press 3.Move to “CENTER/REAR DELAY” and press 3.

4 Press 3 to set CENTER/REAR DELAY valuesyou want.

Use longer delay time if the surroundspeakers are closer to the listener than the frontspeakers.

5 Press OK to confirm.

To remove the menuPress SYSTEM MENU.

Step 5: Setting language preference

You can select your preferred language settingsso that this DVD Mini Hi-Fi System willautomatically switch to the language for youwhenever you load a disc. If the languageselected is not available on the disc, the languageset by default will be used instead. But the menulanguage of the DVD Mini Hi-Fi System cannotbe changed once selected.

1 In disc mode, stop playback and press SYSTEMMENU.

2 Select icon and press 4.

3 Press 2 / 3 / 5 / 4 keys on the remotecontrol to select your preferred option.

Move to and press 3.Move to one of the following and press 3.

– Audio (disc’s soundtrack)– Subtitle (disc’s subtitles)– Menu (on screen menu)

4 Press 5 / 4 to select a language and press OK.

5 Repeat steps 3~4 for other settings.

To remove the menuPress SYSTEM MENU.

Page 7: Philips FW-D596 21M

1-14WARNINGUnder no circumstances should you try to repair the system yourself, as this will invalidate thewarranty. Do not open the system as there is a risk of electric shock.

If a fault occurs, first check the points listed below before taking the system for repair. If youare unable to remedy a problem by following these hints, consult your dealer or service center.

Problem Solution

No power. – Check if the AC power cord is properlyconnected.

“UNREADBLE DISC” is displayed. – Check if the disc is inserted upside down.– Wait until the moisture condensed at the lens

has cleared.– Replace or clean the disc, see “Maintenance”.– Use a readable disc or correctly recorded format

MP3-CD.

No picture. – Select the appropriate video input mode on theTV set.

– Check if the TV set is switched on.– Check the video connection.– Check if the system is securely connected.

Distorted or poor picture. – Sometimes a slight picture distortion may appear.This is not a malfunction.

– Clean the disc.– Connect the system to the S-video input of your

TV set.

The aspect ratio of the screen – The aspect ratio is fixed on the DVD disc.cannot be changed even though – The aspect ratio may not be changed for someyou have set the TV shape. TV systems.

The DVD player does not – Insert a readable disc.start playback. – Check the disc type, color system and region

code.– Clean the disc.– Place the disc with the playback side down.– Press SYSTEM MENU to turn off the setup

menu.– Cancel the parental control rating function or

change the rating level.– Moisture has condensed inside the system.

Remove the disc and leave the system turned onfor about an hour.

The system does not respond – Disconnect the power plug from the jack, andwhen the buttons are pressed. insert again.

Troubleshooting Troubleshooting

Sound cannot be heard or is of – Adjust the volume.poor quality – Disconnect the headphones.

– Check that the speakers are connected correctly.– Check if the stripped speaker wire is clamped.– If the system is in pause, slow motion or fast

forward/reverse mode, press 2; to resume thenormal play mode.

– Make sure the MP3-CD was recorded within 32-256 kbps bit rate with sampling frequencies at 48kHz, 44.1 kHz or 32 kHz.

Poor radio reception. – If the signal is too weak, adjust the antenna orconnect an external antenna for better reception.

– Increase the distance between the MiNi HiFiSystem and your TV set or VCR.

Recording or playback cannot be made – Clean deck parts, see “Maintenance”.– Use only NORMAL tape.– Apply a piece of adhesive tape over the missing

tab space.

The tape deck door cannot open – Remove and reconnect the AC power plug andswitch on the system again.

Left and right sound outputs are – Check the speaker connections and location.reversed.

The remote control does not – Point the remote control at the remote controlfunction. sensor of the unit.

– Reduce the distance to the player.– Remove any possible obstacles.– Replace the batteries with new ones.– Check that the batteries are loaded correctly.

The display is dark. – Press DIM again.

The timer is not working – Set the clock correctly.– If recording is in progress, stop it

The Clock/Timer setting is erased – Power has been interrupted or the power cordhas been disconnected. Reset the clock/timer.

The language for the sound or – Multi-language sound or subtitle is not recordedsubtitle cannot be changed when on the DVD.playing a DVD. – Changing the language for the sound or subtitle is

prohibited on the DVD.

No image is output when a – Make sure the component is connected correctly.function is selected. – Press the correct function button for the input

source.

Page 8: Philips FW-D596 21M

1) System Reset

a) Press "SYSTEM" button on R/C. TV show "SETUP"

b) Select the menu using the " " and " " button on R/C

c) Go feature setup page to do system reset

2) Region Code Change

System, Region code, Tuner, etc. setting procedure

After replacement / repair of the MPEG board, the customer

setting and the region code may lost. Changing the Region

code will put the player back in the state which it has left the

factory.

Region Code

1 USA

2 EU

3 AP

4 Australia, NZ, Latam

5 RUSSIA, INDIA

6 CHINA

TV System

1 NTSC

2 PAL

3 AUTO

Menu/ Audio Subtitle (AS) Language

1 English

2 English

3 English

4 English

AFS

001 LX3000D/LX3500D /MRD200

002 MX3600D/MX3800

003 LX3700D/LX3750W

005 MRD210

006 MX3660D

008 FW-D550

oem derivative

08

. region code = 1 digit

. tv system = 1 digit

. "as/menu lang" = 1 digit

. "AFS" = "architechture Feature Set" = 3 digits

This field is used to define the architecture / features sets for

each product.

. "oem derivative" = 2 digit

This field is use to define the OEM set. This will affect the

background display.

Hence in total, reprograming will be done by way of the

remote control. It should run as below :-

a) Put the player in stop mode. No disc loaded.

b) Press the following key on remote control:

For FW-D550 /21M (A/P) :

<PLAY> <159> <331> <008> <08> <PLAY>

∗∗∗∗∗ After the Region Code is changed it is necessary to reset

the system so that the new Region Code will be fully

effective. All customer setting will be lost.

∗∗∗∗∗ On top of the maximum number of times allowed for

changing the region code is changed to 25.

∗∗∗∗∗ When the counter reach 25, you will not be able to further

change the code until you reset the timer by the Region

Code timer reset procedure

3) Region code change timer reset

Press below key to reset the timer :

a) In DISC source, stop mode and no disc in tray.

b) Press R/C "Play -159-PLAY" to reset timer to 25

4) Tuner area change

a) Press the "OPEN/CLOSE" button to open the set's door

b) Press "1" "5" "9" button by using R/C.

c) TV Show "TUNER AREA"

d) Select the tuner area you want by using the " " and

" " button on R/C, then press "OK" to confirm. TV show

" TUNER AREA CHANGED"

If you didn't press it in five seconds, the system will remain

original status.

87.5M 108M 50K

87.5M 108M 50K

Note :-

Please refer to the above different tuner area.

5. Video Out Change

a) Press "SYSTEM" on R/C button

b) Select the menu using the " " and " " button on R/C

c) Go picture setup page select Video out item.

6. Password Change

a) Press "SYSTEM" on R/C button

b) Select the menu using the " " and " " button on R/C

c) Go feature setup page select "PASSWORD". TV show

"ENTER CODE".Press 4 times of "STOP" button on R/C.

d) Select "PARENTAL" "8 ADULT" on TV.

e) Enter PASSWORD to "1234".

∗∗∗∗∗ "1234" is a default password supplied.

7. Checking on the Software version

a) Open the CD door.

b) Press "123" and "OK" on the remote control.

c) TV will show the version on screen.

8. Upgrading new software

a) Open the door, then insert the CD-R program disc.

b) Close the door.

c) TV will show:-. "disc loading". "bank30.rom". "writing" about 6 seconds.. "Done"

∗ ∗ ∗ ∗ ∗ The latest upgraded is in version VER1027.

2-1

CAUTION !

This information is confidencial and may notbe distributed. Only a qualified serviceperson should reprogram the Region Code.

AREA BAND FREQUENCY (Hz) STEP(Hz)

531K 1602K 9K

530K 1710K 10K

MW 531K 1602K 9K

530K 1710K 10K

MW

MW

FM

FM

FM

KOREA (33)

A/P (21M)

AUSTRALIA

(30) 531K 1602K 9K

530K 1710K 10K

87.5M 108M 50K

2-1

Page 9: Philips FW-D596 21M

2-2

REPAIR INSTRUCTIONS

2-2

Page 10: Philips FW-D596 21M

2-3

REPAIR INSTRUCTIONS

2-3

Page 11: Philips FW-D596 21M

4-1

BLOCK DIAGRAM

4-1

Page 12: Philips FW-D596 21M

4-2

WIRING DIAGRAM

4-2

MAIN BOARD

SERVO BOARD

VID

EO

BO

AR

D

VFD BOARD

SE

NS

OR

BO

AR

D

TUNER BOARDVOL BOARD

HEADPHONE BOARD

SPK JACK BOARDSWITCH POWER BOARD? TAPE BOARD

VU BOARD

KEY-B BOARD

KEY-A BOARD

MO

TO B

OA

RD

Page 13: Philips FW-D596 21M

KEY / VIDEO / SENSOR /PHONE / VOL / VU BOARD

TABLE OF CONTENTS

FTD Display Pin Assignment ........................................... 5-1

Pin Connection ................................................................ 5-1

Internal IC Diagram & Voltages List ................................ 5-2

Circuit Diagram ................................................................ 5-3

PCB Layout Top View ...................................................... 5-4

PCB Layout Bottom View ................................................ 5-5

Electrical Parts List .......................................................... 5-6

5-1

FTD DISPLAY PIN ASSIGNMENT

PIN CONNECTION

## Note ##1. Fn: Filament pin2. nG : Grid pin3. Pn : Anode pin4. NP : No Pin5. NC : No Connection pin

5-1

PINNO.

CONNECTION

1

F

1

2

F

1

3

F

1

4

N

P

5

N

P

6

1

G

7

2

G

8

3

G

9

4

G

1

0

5

G

1

1

6

G

1

2

7

G

1

3

8

G

9

G

10

G

11

G

12

G

1

4

1

5

1

6

1

7

1

8

N

X

P

16

P

15

P

14

P

13

2

3

P

12

2

4

P

11

2

5

P

10

2

6

P

9

2

7

P

2

8

P

2

9

P

8 7

3

0

P

56

3

6

3

1

3

2

3

3

3

4

3

5

P

4

4

1

N

P

4

2

F

2

4

3

F

2

4

4

F

2

3

7

P

3

3

8

P

2

3

9

P

1

4

0

N

P

_

a

bh j kf

g m

e r p n c

d(3G-11G )

P1

P2

P3

P4

P5

P6

P7

P8

P9

P10

P11

P12

P13

P14

P15

P16

1G 2G 3G 4G 5G 6G 7G 8G

Dp

9G 10G 11G 12G

S10

S9

S8

S7

S6

S5

S4

S3

S2

S1

a

f

j

h

k

b

g

m

r

n

p

e

c

d

a

f

j

h

k

b

g

m

r

n

p

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c

d

a

f

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k

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m

r

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p

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c

d

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j

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k

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m

r

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p

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c

d

a

f

j

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k

b

g

m

r

n

p

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c

d

a

f

j

h

k

b

g

m

r

n

p

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c

d

a

f

j

h

k

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g

m

r

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p

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d

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f

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k

b

g

m

r

n

p

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c

d

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f

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k

b

g T3

T2

T1

T0

m

r

n

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c

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DIGITAL

DIGITAL

1G

3G 4G 5G 6G 7G 8G 9G 10G 11G

12G

2G

col

col col

Page 14: Philips FW-D596 21M

PT6311 INTERNAL IC DIAGRAM PT6311 PIN DESCRIPTION

Serial Data

interface

LED Driver

OSC Timming Generator

SegmentDriver/

GridDriver/

Key ScanOutput

Dimming Circuit

GridDriver

Control

GenaralInput

Register

Key MatrixMemory

GenaralInput

Register

SG1/KS1

SG2/KS2

SG3/KS3

SG4/KS4

SG5/KS5

SG6/KS6

SG7/KS7

SG8/KS8

SG9/KS9

SG10/KS10

SG11/KS11

SG12/KS12

SG13/GR16

SG14/GR15

SG15/GR14

SG16/GR13

SG17/GR12

SG18/GR11

SG19/GR10

SG20/GR9

GR1

GR2

GR3

GR4

GR5GR6

GR7

GR8

VEEGNDVDDK1

LED 5

LED 4

LED 1

SW 1

DIN

DOUT

CLK

STB

VDD

OSC

R

SW 2

SW 3

SW 4

LED 2

LED 3

K2K3K4

P in Na me I /O Description P in N o.

S W 1 t o S W 4 I G ene ral Purpos e In pu t P ins 1 to 4

DOUT O

Da ta O utp ut P in ( N- Cha nne l , O pen - Drai n)

This pi n outp ut s serial da ta at the fal l ing edge

of the shi ft clock ( sta rting f rom the lower bi t) .

5

D IN I

D ata Inpu t Pin

This pi n inpu ts serial da ta at the rising edge of

the shi ft clock ( sta rting f rom the lower bi t)

6

N C - No Co nne ct io n

CLK I

Cl ock Inpu t Pin

This pi n reads serial da ta at the rising edge and

outputs data at the fal l i ng edge .

8

STB I

S erial I nte rface S trobe Pin

The da ta inpu t af te r the S TB ha s fal l en i s

pr oc esse d as a co mmand .

When th i s pi n i s " HIGH ", CLK i s i gno red.

9

K 1 t o K 4 I

Ke y Da ta In pu t P ins

Th e da ta i npu tte d to thes e pi ns ar e l atc hed at

the end of the di spl ay cycle.

10 to

13

VDD - L ogi c Power S uppl y14 , 33 ,

45

S G1 / K S1 to S G1 2 / K S1 2 OH igh -Vol ta ge Segment Output Pins

Al so acts as the Ke y So ur ce

15 to

26

S G20 / G R9 to S G19 / G R10

S G18/ G R11 to S G13 / G R16O Hi gh Vol tage Segment/ G ri d Outp ut Pins

36 to

35

32 to

27

VEE - P ul l -D own L evel 34

G R1 to G R8 O H igh -Vol ta ge G rid Outp ut Pins44 to

37

LE D1 to LE D5 O LE D Outp ut P in50 to

46

GND - G round Pin 51

OSC I

Oscillator Inpu t Pin

A resistor i s conne cted to th i s pin to dete rmine

the osci l lation f requency

52

7

5-2 5-2

Page 15: Philips FW-D596 21M

5-3 5-3

CIRCUIT DIAGRAM - KEY BOARD

C2001 C1C2002 C1C2003 C3C2004 C3C2005 D3C2006 D4C2007 D4C2008 D1C2009 D1C2010 D1C2011 E1C2012 E2C2013 D2C2014 D2C2015 A5C2016 A5C2017 B6C2018 B6C2019 C1C2020 C1C2021 B5C2022 B5C2023 B2C2024 D2C2025 B1C2026 A2C2027 B3C2028 B3C2031 A2C2032 H5C2033 H5C2225 A1C2226 A1C2227 A1C2228 A1CN252 A4CN253 B4CN254 E4CN255 F4CN256 G4CN257 H4D251 D3D252 F3D253 F3D254 G3D255 G3D256 G3D257 G3D258 G3D259 G3D260 D1D261 F6DP201 F1IC251 E2IC252 B1IC253 D2IC254 B5LD251 C2LD252 C5LD253 C5LD254 C5LD255 C6LD256 C6LD257 C6LD258 C6LD259 C6LD260 C6LD261 G5LD262 G5LD263 G5LD266 F5Q253 A3Q254 B3

Q259 D1R2001 A1R2002 A1R2003 A1R2004 A1R2005 A1R2006 A1R2010 B1R2011 A1R2012 B1R2013 A1R2014 C1R2016 C2R2017 C2R2018 C2R2019 C2R2020 D2R2021 D1R2023 E1R2024 E2R2025 E2R2026 E2R2027 E2R2028 B2R2029 F4R2030 F4R2031 F4R2039 B2R2040 A4R2041 A4R2042 C5R2043 C5R2044 C5R2045 C5R2046 C6R2047 C6R2048 C6R2049 C6R2050 D3R2051 D3R2052 A3R2053 A3R2054 B3R2055 B3R2056 B3R2057 B3R2058 B3R2062 B2R2063 B2R2064 B2R2066 B1R2067 B1R2068 B1R2069 F3R2071 D2R2072 D3R2078 A2R2079 C3R2080 A2R2081 A2R2082 A2R2084 D2R2085 D1R2088 C2R2089 CRB251 A2RB252 A4RB253 B4RB254 E4RB255 F4RB256 G4RB257 H4RB909 A3

SN251 A5TA251 C1TA252 B5TA253 C1TA254 C1TA255 D5TA256 D5TA257 D5TA258 D5TA259 D6TA260 D6TA261 D6TA262 D6TA263 D5TA264 D5TA265 D5TA266 D5TA267 D6TA268 D6TA269 D6TA270 D6TA271 E5TA272 E5TA273 E5TA274 E5TA276 E6TA277 E6TA278 E6TA279 E6TA280 H5TA281 H5TA282 H5TA283 H5TA284 H5VM251 F6XL251 C1ZD251 A5ZD252 A5

1

A B C E GD F H

A B C E GD F H

2

3

4

5

6

1

2

3

4

5

6

Page 16: Philips FW-D596 21M

5-6 5-6

ELECTRICAL PARTSLIST - KEY/VIDEO/SENSOR/PHONE/VOL/VU BOARD

- MISCELLANEOUS - - MISCELLANEOUS -

DP201 9940 000 00012 VFD FW-D550 TA260 9965 000 22286 TACT SW 2PIN 50MA 12V

JK181 9965 000 17363 RCA JACK 1P W/GND P TA261 9965 000 22286 TACT SW 2PIN 50MA 12V

JK182 9965 000 12609 RCA JACK R/G/B TA262 9965 000 22286 TACT SW 2PIN 50MA 12V

JK183 9965 000 12607 DIN JACK, S-VIDEO OUT TA263 9965 000 22286 TACT SW 2PIN 50MA 12V

JK184 9965 000 18044 JACK 1P W/GND TA264 9965 000 22286 TACT SW 2PIN 50MA 12V

JK301 9965 000 22276 PHONE JACK D3.5 11P TA265 9965 000 22286 TACT SW 2PIN 50MA 12V

JK551 9965 000 22276 PHONE JACK D3.5 11P TA266 9965 000 22286 TACT SW 2PIN 50MA 12V

LD259 9940 000 00018 LED TA267 9965 000 22286 TACT SW 2PIN 50MA 12V

LD260 9940 000 00018 LED TA268 9965 000 22286 TACT SW 2PIN 50MA 12V

LD251 9940 000 00018 LED TA269 9965 000 22286 TACT SW 2PIN 50MA 12V

LD252 9965 000 15933 LED TA270 9965 000 22286 TACT SW 2PIN 50MA 12V

LD253 9965 000 15933 LED TA271 9965 000 22286 TACT SW 2PIN 50MA 12V

LD254 9965 000 15933 LED TA272 9965 000 22286 TACT SW 2PIN 50MA 12V

LD255 9965 000 15933 LED TA273 9965 000 22286 TACT SW 2PIN 50MA 12V

LD256 9940 000 00018 LED TA274 9965 000 22286 TACT SW 2PIN 50MA 12V

LD257 9940 000 00018 LED TA276 9965 000 22286 TACT SW 2PIN 50MA 12V

LD258 9940 000 00018 LED TA277 9965 000 22286 TACT SW 2PIN 50MA 12V

LD261 9940 000 00018 LED TA278 9965 000 22286 TACT SW 2PIN 50MA 12V

LD262 9940 000 00018 LED TA279 9965 000 22286 TACT SW 2PIN 50MA 12V

LD263 9940 000 00018 LED TA280 9965 000 22286 TACT SW 2PIN 50MA 12V

LD266 9940 000 00025 LED 3D HI-LIGHT BLUE TA281 9965 000 22286 TACT SW 2PIN 50MA 12V

RB251 9965 000 22278 FLAT CABLE 12PIN 200MM TA282 9965 000 22286 TACT SW 2PIN 50MA 12V

RB252 9965 000 22279 FLAT CABLE 3P 100MM TA283 9965 000 22286 TACT SW 2PIN 50MA 12V

RB253 9965 000 22280 FLAT CABLE 10PIN 100MM TA284 9965 000 22286 TACT SW 2PIN 50MA 12V

RB254 9965 000 22281 FLAT CABLE 12PIN 100MM VM251 9965 000 22292 DC VU METER 650R

RB255 9965 000 22282 FLAT CABLE 5P 100MM VR301 9965 000 22296 CNTL ROTARY 50KΩ

SN251 9965 000 15935 IRT SENSOR RIM B38F

TA251 9965 000 22290 R-ENCODER

TA252 9965 000 22291 R-ENCODER - COILS & FILTERS -

TA253 9965 000 22286 TACT SW 2PIN 50MA 12V

FB181 9965 000 12470 BEAD FERITE 100Ω/at100MHZ

TA254 9965 000 22286 TACT SW 2PIN 50MA 12V FB183 9965 000 12470 BEAD FERITE 100Ω/at100MHZ

TA255 9965 000 22286 TACT SW 2PIN 50MA 12V FB184 9965 000 12470 BEAD FERITE 100Ω/at100MHZ

TA256 9965 000 22286 TACT SW 2PIN 50MA 12V FB185 9965 000 12470 BEAD FERITE 100Ω/at100MHZ

TA257 9965 000 22286 TACT SW 2PIN 50MA 12V FB186 9965 000 12470 BEAD FERITE 100Ω/at100MHZ

TA258 9965 000 22286 TACT SW 2PIN 50MA 12V

FB187 9965 000 12470 BEAD FERITE 100Ω/at100MHZ

TA259 9965 000 22286 TACT SW 2PIN 50MA 12V FB188 9965 000 12470 BEAD FERITE 100Ω/at100MHZ

ELECTRICAL PARTSLIST - KEY/VIDEO/SENSOR/PHONE/VOL/VU BOARD

- COILS & FILTERS -

XL251 9965 000 17405 CRYSTAL 4.00000MHZ

- DIODES -

D251 4822 130 30621 1N4148

D252 4822 130 30621 1N4148

D253 4822 130 30621 1N4148

D254 4822 130 30621 1N4148

D255 4822 130 30621 1N4148

D256 4822 130 30621 1N4148

D257 4822 130 30621 1N4148

D258 4822 130 30621 1N4148

D259 4822 130 30621 1N4148

D260 4822 130 30621 1N4148

D261 4822 130 30621 1N4148

ZD181 4822 130 34233 BZX79-B5V1

ZD183 4822 130 34233 BZX79-B5V1

ZD184 4822 130 34233 BZX79-B5V1

ZD185 4822 130 34233 BZX79-B5V1

ZD186 4822 130 34233 BZX79-B5V1

ZD187 4822 130 34233 BZX79-B5V1

ZD188 4822 130 34233 BZX79-B5V1

ZD251 9965 000 19397 CHIP ZENER 5.6V 5% 0.5W

ZD252 9965 000 19397 CHIP ZENER 5.6V 5% 0.5W

- IC & TRANSISTORS -

IC251 9965 000 12550 IC PT6311

IC252 9940 000 00019 IC 28PIN CTM8B59EN PDIP

IC253 9965 000 22298 IC 16PIN CD4094B

IC254 9965 000 22298 IC 16PIN CD4094B

Q253 9965 000 16497 2N7000TA 60V/0.2A,

Q254 9965 000 16497 2N7000TA 60V/0.2A,

Q259 9965 000 14175 2SA733Q,P

Note: Only these parts mentioned in the list are

normal service parts.

Page 17: Philips FW-D596 21M

TUNER BOARD

TABLE OF CONTENTS

IC Block Diagram............................................................................ 6-2

Circuit Diagram ............................................................................... 6-3

PCB Layout Top View ..................................................................... 6-4

PCB Layout Bottom View ............................................................... 6-5

Electrical Parts List ......................................................................... 6-6

6-1 6-1

Page 18: Philips FW-D596 21M

BLOCK DIAGRAM

handbook, full pagewidth

PR

ES

CA

LER

PR

OG

RA

MM

AB

LEC

OU

NT

ER

ST

AB

ILIZ

ER

WIN

DO

WD

ET

EC

TO

R

LAS

T-S

TA

TIO

NM

EM

OR

Y

AM

/FM

IND

ICA

TO

R

IN-L

OC

KD

ET

EC

TO

R

FM

DE

TE

CT

OR

PIL

OT

DE

TE

CT

OR

CH

AR

GE

PU

MP

MU

LTIP

LEX

ER

CR

YS

TA

LO

SC

ILLA

TO

R

SH

IFT

RE

GIS

TE

R

FM

FR

ON

T-E

ND

FM

OS

CIL

LAT

OR

FM

IF2

FM

IF1

FM

MIX

ER

SE

QU

EN

TIA

LC

IRC

UIT

ST

AT

US

RE

GIS

TE

R

AM

FR

ON

T-E

ND

AM

OS

CIL

LAT

OR

AM

DE

TE

CT

OR

V/I

CO

NV

ER

TE

RA

MM

IXE

RA

M IFA

GC

AF

C

hard

mut

ele

vel

PLL

DE

CO

DE

R

MA

TR

IX

SD

S

MU

TE

up dow

nle

vel

RF

GN

D

DA

TA

BU

S-C

LOC

KW

RIT

E-E

NA

BLE

FM

-RF

I

VS

TA

B(A

)V

ST

AB

(B)

AM

-RF

I

XT

AL

RIP

PLE

2523 1 26 3031 2

AG

CA

M-I

FI/O

2A

M-M

IXE

RA

MO

SC

AM

-IF

I1

640

4136

448

22

322019131514

9

122416

1817

3937

3335

35

3843 42 28 27 29 34 7

21

1011

4

MO

/ST

AF

RO

MU

TE

AF

C(n

)A

FC

(p)

AF

C

VC

O

LFI

PIL

FIL

AF

LO

ster

eo

ster

eo

mon

o

38 k

Hz

19 k

Hz

FM

-IF

I1F

M-I

FI2

FM

-IF

O1

FM

-MIX

ER

FM

OS

CF

M-R

FO

VC

C1

VD

DD

TE

A57

57;

TE

A57

59

FM

AM

DG

ND P1

P0

TU

NE

RF

GN

DM

PX

IA

FO

VC

C2

IFG

ND

FS

IF

MD

EM

MH

A11

1

SYMBOL PIN DESCRIPTION

RIPPLE 1 ripple capacitor input

AM-RFI 2 AMRF input

FM-RFO 3 parallel tuned FMRF circuit to ground

RFGND 4 RF ground and substrate

FMOSC 5 parallel tuned FM-oscillator circuit to ground

AMOSC 6 parallel tuned AM-oscillator circuit to ground

VCC1 7 supply voltage

TUNE 8 tuning current output

VCO 9 voltage controlled oscillator input

AFO 10 AM/FM AF output (output impedance typical 5 kΩ)

MPXI 11 stereo decoder input (input impedance typical 150 kΩ)

LFI 12 loop-filter input

MUTE 13 mute input

AFLO 14 left channel output (output impedance typical 4.3 kΩ)

AFRO 15 right channel output (output impedance typical 4.3 kΩ)

PILFIL 16 pilot detector filter input

IFGND 17 ground of IF, detector and MPX stage

FMDEM 18 ceramic discriminator input

AFC(n) 19 AFC negative output

AFC(p) 20 AFC positive output

FSI 21 field-strength indicator

VCC2 22 supply voltage for tuning

VDDD 23 digital supply voltage

MO/ST 24 mono/stereo and tuning indication output

XTAL 25 crystal input

DGND 26 digital ground

BUS-CLOCK 27 bus-clock input

DATA 28 bus data input/output

WRITE-ENABLE 29 bus write-enable input

P0 30 programmable output port (P0)

P1 31 programmable output port (P1)

AFC 32 450 kHz LC-circuit

FM-IFI2 33 FMIF input 2 (input impedance typical 330 Ω)

VSTAB(B) 34 internal stabilized supply voltage (B)

FM-IFO1 35 FMIF output 1 (output impedance typical 330 Ω)

AM-IFI/O2 36 input/output to IF-Tank (IFT); output: current source

FM-IFI1 37 FMIF input 1 (input impedance typical 330 Ω)

VSTAB(A) 38 internal stabilized supply voltage (A)

FM-MIXER 39 ceramic filter output (output impedance typical 330 Ω)

AM-MIXER 40 open-collector output to IFT

TEA5757 INTERNAL IC DIAGRAM TEA5757 PIN DESCRIPTION

6-26-2

Page 19: Philips FW-D596 21M

CIRCUIT DIAGRAM - TUNER BOARD

6-3 6-3

1

2

3

4

5

6

A B C D E F G H

A B C D E F G H

1

2

3

4

5

6

C100 B4C101 A2C103 B1C104 B2C105 C2C107 B4C108 C3C109 C3C110 D3C111 B4C112 B5C113 B6C114 B6C115 B6C116 B6C119 C5C120 C4C121 D5C122 D5C123 D5C124 D5C125 E6C126 E6C127 E5C128 E5C129 E5C130 E5C131 E1C133 D3C135 F3C136 F4C137 F4C138 G4C139 G4C140 G4C141 F5C142 F6C143 G6C144 G5C147 G6C148 H6CF101 E2CF102 E2CN101 A3CN102 H5D101 A2D102 B2IC101 E4L101 C2L102 C3JK101 A1Q101 C2Q104 H3Q105 F6R100 A5R101 C1R102 C1R103 B2R104 B3R105 B3R106 C3R107 C4

R108 B6R113 D1R115 D5R116 F4R117 G3R118 G3R120 G4R121 G4R122 G4R123 G4R124 F5R125 F5R126 F5R127 G5R128 G5R129 G6R130 G6R131 H6T101 A3T102 A6T103 D1T104 F2T105 F2T106 D5TC101 C3TC102 A3VD101 B3VD102 B3VD103-A B3VD103-B B5VR101 C4XL101 F4ZD101 G6

Page 20: Philips FW-D596 21M

6-6 6-6

ELECTRICAL PARTSLIST - TUNER BOARD

- MISCELLANEOUS - - IC & TRANSISTORS -

JK101 9965 000 17361 FEMALE TYPE ID1.44MM Q101 9965 000 22272 XISTR PNP BF550

Q104 9965 000 20268 XISTR NPN 2SC1623

Q105 4822 130 41198 2SC945P

- CAPACITORS - VD103 9965 000 22273 IC 8 PIN HN1V02H TAPING

TC101 9965 000 15866 COND TRIM 4.2 - 20 PF N450

TC102 9965 000 15866 COND TRIM 4.2 - 20 PF N450

- RESISTORS -

VR101 9965 000 22264 CNTL TRIMMER 100KΩ

- COILS & FILTERS -

CF101 9965 000 17368 10.7 MHZ

CF102 9965 000 17368 10.7 MHZ

L101 9965 000 22251 MOULDED COIL 63.5PF 3%

L102 9965 000 22251 MOULDED COIL 63.5PF 3%

T101 9965 000 22252 RF COIL 295µH 8% (796KHZ)

T102 9965 000 22253 OSC COIL AM 120µH (796 KHZ)

T103 9965 000 22254 AM IFT 455KHZ 180PF

T104 9965 000 22255 AM IFT 455KHZ 180PF

T105 9965 000 22255 AM IFT 455KHZ 180PF

T106 9965 000 22256 RF COIL 2.45µH 5% (7.96KHZ)

XL101 9965 000 22260 CRYSTAL 75KHZ 20PPM

- DIODES -

Note: Only these parts mentioned in the list are

D101 9965 000 22261 DIODE CHIP BAV99 normal service parts.

D102 9965 000 19409 DIODE CHIP BAV16W/IN4148W

VD101 9965 000 22262 CHIP VAR.CAP DIODE KV1700S

VD102 9965 000 22262 CHIP VAR.CAP DIODE KV1700S

ZD101 9965 000 22263 CHIP ZENER 11V 5% 0.5W

- IC & TRANSISTORS -

IC101 9965 000 22265 IC 44PIN TEA5757H QFP44

Page 21: Philips FW-D596 21M

MAIN BOARD

TABLE OF CONTENTS

Internal IC Diagram ......................................................... 7-1

Circuit Diagram ................................................................ 7-2

PCB Layout Top View ...................................................... 7-3

PCB Layout Bottom View ................................................ 7-4

Electrical Parts list ........................................................... 7-6

7-1 7-1

TC4053 INTERNAL IC DIAGRAM

TDA8920 INTERNAL IC DIAGRAM

OUT c IN

OUT c IN

OUT c IN

OUT c IN

OUT c IN

OUT c IN

X - COMMON

Z - COMMON

Y - COMMON

0X

1X

0Y

1Y

0Z

1Z

A

B

C

INH

11

16

11

9

6

8

14

12

13

2

1

5

3

4

15

Vcc

Vss V7

EE

OUT1

VSSP1

VDDP2

DRIVERHIGH

MBL461

OUT2

BOOT2

TDA8920TH

BOOT1

DRIVERLOW

RELEASE1

SWITCH1

ENABLE1

CONTROLAND

HANDSHAKE

PWMMODULATOR

MANAGEROSCILLATORTEMPERATURE SENSORCURRENT PROTECTION

STABI

MODE

INPUTSTAGE

mute

9

8

IN1−

IN1+

22

21

2017

16

15

VSSP2VSSP1

DRIVERHIGH

DRIVERLOW

RELEASE2

SWITCH2

ENABLE2

CONTROLAND

HANDSHAKEPWMMODULATOR

11SGND1

7OSC

2SGND2

6MODE

INPUTSTAGE

mute

5

4IN2−

IN2+

1924

VSSD HW

1

VSSA2

12

VSSA1

3

VDDA2

10

VDDA1

231318 14

VDDP2PROTSTABI VDDP1

Page 22: Philips FW-D596 21M

CIRCUIT DIAGRAM - MAIN BOARD

7-2 7-2

1

A B C D E F G H

A B C D E F G H

2

3

4

5

6

1

2

3

4

5

6

C302 B1C303 B1C304 B1C305 B2C306 B1C307 B2C310 A2C311 A2C312 B3C313 B3C314 C3C315 C3C316 B2C317 B2C318 C2C319 C2C320 C3C321 C2C322 C3C323 C3C324 B1C325 C1C326 C1C327 B1C328 C3C329 C3C332 D1C333 D1C334 C4C335 C4C337 E2C338 F2C339 E2C340 E2C341 D2C342 D2C343 E2C344 E2C345 E2C346 E2C347 E2C348 E2C349 E2C350 F2C351 E3C352 E3C353 E3C354 E3C355 F3C356 E3C357 E3C358 E3C359 F3C360 E3C361 E3C362 C6C363 C6C364 C4C365 B5C366 B5C367 B5C368 E4C369 C5C401 F1C402 F1C403 F1C404 F1C405 G1C406 F2C407 F2C408 F1C409 F2C410 G2C411 F2C412 F2C413 F2C414 F2C415 G2C416 F2C417 F2C418 F2C419 F2C420 G2C421 F3C422 F3C423 F3C424 F3C425 G3C427 D2C428 D2C429 D2C430 D3C431 D3C437 D3

C438 E3C439 E3C440 E3C441 F3C442 F3C443 F3C444 E4C445 E4C446 F4C447 F4C448 F4C449 F4C450 F4C451 F4C452 F4C453 F4C454 F4C455 G1C456 G2C457 G2C458 G2C459 H1C460 H1C461 H2C462 H2C463 E5C464 E5C465 E5C466 E5C467 F5C468 F5C469 F5C470 F5C471 C5C472 C5C473 C5C474 C5C475 C6C476 D5C477 D5C478 D5C479 D6C480 D5C481 E5C482 D5C483 D5C484 D5C485 D5C486 D6C487 D6C488 F5C489 F5C490 E5C491 E3C492 D5C493 H3C501 H5C502 H5C503 H5C504 H5C505 H5C506 H5C509 H5C510 H6C511 H5C512 H6C513 H5C514 H6C515 H5C516 H6C517 H5C518 H6C519 G5C520 H6C521 G5C522 G6C523 G5C524 G6C525 G5C526 G6C527 G5C528 G6C529 G5C530 G6C531 F5C532 F6C533 F6C534 F6C535 F5C536 F6C538 G5C539 G5C540 F5C541 G5

C542 G5C543 G5C544 F5C545 C6C546 H4C551 H4C552 H4C560 D6C561 D6C562 D6C563 E6C564 E6C565 E6C566 F6C567 F6C568 F6C570 H5C571 H5C572 E5C573 D6C5001 F4C5002 F4C5003 F4C5004 G4C5005 G4C5006 G3C5007 G4C5008 G4C5009 G4C5010 G4C5011 G4C5012 G4CF501 E6CF502 E6CN203 E1CN251 B6CN261 A6CN301 A1CN551 G4CN552 H5CN705 D1CN910 C6CN912 H5D301 B1D302 B2D304 C1D305 D4D306 D4D307 D4D308 D4D309 D4D310 D4D311 C5D312 D4D313 D4D315 E4D316 C4D317 B4D318 B5D319 B5D320 B5D321 D4D322 E4D323 B5D324 B5D501 C6D502 C6FB501 G4FB502 H4FB503 H5IC301-AB1IC301-BC4IC302 B2IC303-AC2IC303-BC3IC304 E2IC305-AE3IC305-BD3IC401-AG1IC401-BG2IC402-AG2IC402-BG2IC403-AG3IC403-BD2IC405 E3IC406-AG2IC406-BG2IC407-AF5IC407-BF5IC408-AD5IC409-AD5IC409-BD5IC501 G6IC503-AE6

IC503-BF6IC503-CE6IC503-DE5IC503-EF6IC503-FE5IC551 F3JK303-AH2JK401 D6JK403 C6JK501 H4L301 B1L501 H6L502 H6L551 G4L552 G4Q301 B1Q302 C4Q303 C4Q305 C1Q306 C1Q309 B4Q310 B5Q311 B5Q312 C5Q401 H1Q402 H2Q403 H2Q404 H3Q405 D5Q406 C6Q408 C5Q501 F5Q502 F6Q503 F6Q551 G3Q552 G4R301 B1R302 B1R303 B1R304 B1R305 B1R306 B2R307 C1R308 C6R310 B1R316 A2R317 A2R318 A3R319 A3R320 A3R321 A3R322 A3R323 A3R324 A3R325 A3R326 A3R327 B3R328 B3R329 B3R330 C2R331 B2R332 B2R333 C3R334 C3R335 C3R336 C2R337 C3R338 C3R339 B4R344 C1R345 C1R346 C1R347 C1R348 C1R349 C1R350 C1R351 C1R352 C2R353 B4R355 D1R356 D4R357 C4R358 C4R359 C4R360 C6R368 E2R369 E2R370 E2R371 E2R372 E2R373 E2R374 E2R375 F2R376 E3

R378 E2R380 E3R381 E3R382 E3R383 E3R384 E3R385 E3R386 F3R387 F3R388 B4R389 B4R390 B5R391 B4R393 B5R394 B5R395 B5R396 E2R398 B5R401 F1R402 F1R403 F1R404 F1R405 F1R406 F2R407 F2R408 F2R409 F2R410 F2R411 F2R412 F2R413 F3R414 F3R415 F3R416 D2R417 D2R418 D2R419 D2R420 D3R421 D3R424 E3R425 E3R426 F3R427 F4R428 E4R429 G1R430 G1R431 G1R432 G2R433 G2R434 G1R435 H1R436 H1R437 H2R438 H2R439 G2R440 G2R441 G2R442 G2R443 G2R444 H2R445 H2R446 H3R447 G3R448 H2R449 H2R450 H2R451 H2R452 E5R453 E5R454 E5R455 E5R456 F5R457 E6R458 C5R459 C5R460 C5R461 D5R462 D5R463 D5R464 D5R465 D5R466 D5R467 E5R468 H1R469 H2R471 F5R472 F5R473 E4R474 E4R475 E4R476 E4R477 E5R478 C5R479 C5

R480 D5R481 F3R482 F3R483 F3R484 F3R485 F3R486 G3R487 G3R488 G3R489 G3R490 G3R491 D5R492 D6R493 D6R494 C5R495 C6R496 B5R497 C5R498 C5R501 H5R502 H5R503 H5R504 H6R505 H5R506 H6R507 F5R508 F6R509 F5R510 F6R512 F5R513 F5R514 E5R515 H6R516 H6R517 G5R518 G5R519 C6R520 G5R521 G5R551 C6R552 D6R553 D6 R554 E6R555 E6R556 E6R557 E6R558 E6R559 E6R560 F6R561 G5R562 H5R570 H5R571 H5R5001 F4R5002 F4R5003 F4R5004 G3R5005 G3R5006 G4R5007 F3RA301 A3RB552 H4XL301 E2ZD301 B3ZD302 B3ZD303 D1ZD401 E3ZD501 F5ZD502 G5ZD503 F5ZD551 G4

Page 23: Philips FW-D596 21M

7-5 7-5

ELECTRIC PARTS - MAIN+SPK. JACK BOARD

- MISCELLANEOUS - - DIODES -

CF501 9965 000 22218 RESONATOR 2 PIN 700KHZ D320 9965 000 19409 DIODE BAV16W/IN4148W

CF502 9965 000 22217 RESONATOR 2 PIN 600KHZ D321 9965 000 19409 DIODE BAV16W/IN4148W

JK303 9965 000 22219 RCA JACK 4P D322 9965 000 19409 DIODE BAV16W/IN4148W

JK401 9965 000 22220 DIN JACK 8 PIN D323 9965 000 19409 DIODE BAV16W/IN4148W

JK403 4822 267 41238 RCA JACK 1P D324 9965 000 19409 DIODE BAV16W/IN4148W

JK501 9940 000 00017 SPK JACK D501 9965 000 19409 DIODE BAV16W/IN4148W

D502 9965 000 19409 DIODE BAV16W/IN4148W

ZD301 9965 000 22225 DIODE ZENR 4.7-4.9V 0.5W

- RESISTORS - ZD302 9965 000 22225 DIODE ZENR 4.7-4.9V 0.5W

ZD303 9965 000 19432 CHIP ZENER 9.1V 5% 0.5W

RA301 9965 000 12486 RES ARRAY 4*33Ω 1/10W 5%

ZD401 9965 000 19432 CHIP ZENER 9.1V 5% 0.5W

ZD501 9965 000 19397 CHIP ZENER 5.6V 5% 0.5W

- COILS & FILTERS - ZD502 9965 000 17375 DIODE 11.9-12.4V 0.5W

ZD503 9965 000 17375 DIODE 11.9-12.4V 0.5W

L301 9965 000 15871 INDUCTOR 10 µH 10% ZD551 4822 130 80272 MTZJ7.5C

L501 9965 000 22223 INDUCTOR 27 µH 20% 4.3A

L502 9965 000 22223 INDUCTOR 27 µH 20% 4.3A

XL301 9965 000 22224 CRYSTAL 2MHZ 30PPM - IC & TRANSISTORS -

IC301 9965 000 15886 IC RC4558D

- DIODES - IC302 9965 000 12510 TC4052BFN

IC303 9965 000 15886 IC RC4558D

D301 9965 000 19409 DIODE BAV16W/IN4148W IC304 9965 000 22226 IC 24 PIN PT2396S

D302 9965 000 19409 DIODE BAV16W/IN4148W IC305 9965 000 15886 IC RC4558D

D304 9965 000 19409 DIODE BAV16W/IN4148W

D305 9965 000 19409 DIODE BAV16W/IN4148W IC401 9965 000 15886 IC RC4558D

D306 9965 000 19409 DIODE BAV16W/IN4148W IC402 9965 000 15886 IC RC4558D

IC403 9965 000 15886 IC RC4558D

D307 9965 000 19409 DIODE BAV16W/IN4148W IC405 9965 000 22227 IC 28PIN PT2322-S

D308 9965 000 19409 DIODE BAV16W/IN4148W IC406 9965 000 15886 IC RC4558D

D309 9965 000 19409 DIODE BAV16W/IN4148W

D310 9965 000 19409 DIODE BAV16W/IN4148W IC407 9965 000 15886 IC RC4558D

D311 9965 000 19409 DIODE BAV16W/IN4148W IC408 9965 000 15886 IC RC4558D

IC409 9965 000 15886 IC RC4558D

D312 9965 000 19409 DIODE BAV16W/IN4148W IC501 9965 000 22228 IC 24PIN TDA8920TH

D313 9965 000 19409 DIODE BAV16W/IN4148W IC502 9965 000 22229 IC14 PIN HEF4013BT

D315 9965 000 19409 DIODE BAV16W/IN4148W

D316 9965 000 19409 DIODE BAV16W/IN4148W IC503 9965 000 22230 IC 14 PIN 74LVC04AD

D317 9965 000 19409 DIODE BAV16W/IN4148W IC551 9965 000 17384 IC TP5228

Q301 9965 000 20268 XISTR NPN (2SC1623)

D318 9965 000 19409 DIODE BAV16W/IN4148W Q302 9965 000 14175 2SA733Q,P

D319 9965 000 19409 DIODE BAV16W/IN4148W Q303 9965 000 20268 XISTR NPN (2SC1623)

!

ELECTRIC PARTS - MAIN+SPK. JACK BOARD

- IC & TRANSISTORS -

Q305 9965 000 20268 XISTR NPN (2SC1623)

Q306 9965 000 20268 XISTR NPN (2SC1623)

Q309 9965 000 20268 XISTR NPN (2SC1623)

Q310 9965 000 20268 XISTR NPN (2SC1623)

Q311 9965 000 20268 XISTR NPN (2SC1623)

Q312 9965 000 20268 XISTR NPN (2SC1623)

Q401 9965 000 20286 NPN CM5783GR HFE:200-400

Q402 9965 000 14175 2SA733Q,P

Q403 9965 000 20286 NPN CM5783GR HFE:200-400

Q404 9965 000 14175 2SA733Q,P

Q405 4822 130 43818 2SC2878-A

Q406 4822 130 43818 2SC2878-A

Q407 9965 000 20268 XISTR NPN (2SC1623)

Q501 9965 000 20268 XISTR NPN (2SC1623)

Q502 9965 000 20268 XISTR NPN (2SC1623)

Q503 9965 000 14175 2SA733Q,P

Q551 9965 000 20268 XISTR NPN (2SC1623)

Q552 9965 000 20268 XISTR NPN (2SC1623)

Note: Only these parts mentioned in the list are

normal service parts.

Page 24: Philips FW-D596 21M

8-1 8-1

TABLE OF CONTENTS

Circuit Diagram ....................................................................8-2

PCB Layout Top View .......................................................... 8-3

PCB Layout Bottom View .................................................... 8-4

Electrical Parts List ..............................................................8-5

TAPE BOARD

Page 25: Philips FW-D596 21M

8-2 8-2

CIRCUIT DIAGRAM- TAPE BOARD

1

A B C D E F G H

A B C D E F G H

2

3

4

5

6

1

2

3

4

5

6

C701 B1C702 B1C703 B1C704 B2C705 B2C706 B2C707 B2C708 B2C709 A3C710 B3C711 B2C712 B1C713 B2C714 B1C715 B1C716 C1C717 C1C718 C2C719 C1C720 C2C721 C1C722 C2C723 D1C724 D2C725 D1C726 D2C727 D1C728 D1C729 D1C730 D1C731 E1C732 E2C733 C2C734 C3C735 C2C736 C3C737 C2C738 C3C739 C2C740 C3C741 D2C742 D3C743 A4C744 A3C745 A4C746 B4C747 B3C748 B3C749 C4C750 F2C751 G2C752 G2C753 H3C754 H3C755 H3C756 G3C757 G3C758 H3C759 H3C760 H3C761 C1C762 G1CN701 A1CN702 A2CN703 H1CN704 H3D701 A3D702 A3D703 B3D704 A3D705 A3D706 B3D707 B2D708 B3D709 D1D710 D2D711 E1D712 F1D713 E3D714 G1IC701 B1IC702 C2IC703 C2IC704 E1IC705 F2L701 B2L702 F2

Q701 B2Q702 B3Q703 A3Q704 A3Q705 B4Q706 B4Q707 C3Q708 D2Q709 E3Q710 F1Q711 F1Q712 F1Q713 F2Q714 G1Q715 G1Q716 G1Q717 G2R701 A1R702 A1R703 A1R704 A2R705 A1R706 B2R707 B2R708 B2R709 A2R710 B2R711 B2R712 B2R713 B2R714 B3R715 B2R716 B2R717 C1R718 C2R719 C1R720 C1R721 C1R722 C1R723 C1R724 C2R725 C1R726 D1R727 D2R728 D1R729 D1R730 D2R731 D2R732 D1R733 D1R734 D1R735 D1R736 D1R737 D1R738 D1R739 D2R740 D2R741 D2R742 C2R743 C3R744 C2R745 C2R746 C3R747 C3R748 D3R749 D2R750 D3R751 D3R752 D3R753 E2R754 E3R755 E3R756 E3R757 E3R758 A3R759 A3R760 A3R761 A3R762 A4R763 A4R764 B4R765 B3R766 B3R767 B3R768 B3R769 B3R770 B3

R771 B3R772 C4R773 C4R774 D3R775 F1R776 F1R777 F2R778 F1R779 F1R780 F1R781 F1R782 F1R783 F1R784 F2R785 G1R786 G1R787 G1R788 G1R789 G2R790 G2R793 G2R7005 H2R7008 G3R7009 G3R7010 H3R7011 G4R7012 H3R7013 C1RB705 H3T701 A3VR701 F1VR702 F1ZD701 B3

Page 26: Philips FW-D596 21M

8-5 8-5

ELECTRICAL PARTSLIST - TAPE+MOTO1+MOTO2 BOARD

- MISCELLANEOUS - - IC & TRANSISTORS -

M2 9965 000 22299 MOTOR DC 6V RF-500TB IC703 4822 209 32919 HEF4952BT

M3 9965 000 22299 MOTOR DC 6V RF-500TB IC704 4822 209 32919 HEF4952BT

RB803 9940 000 00016 FLAT CABLE 5P 220MM IC705 9940 000 00015 IC 16PIN TC4094BFN

RB804 9965 000 22301 FLAT CABLE 2P 120MM Q701 9965 000 16497 2N7000TA 60V/0.2A,

SW803 9965 000 22244 TACT SW DIA1.7MM Q702 9965 000 14175 2SA733Q,P

SW804 9965 000 22244 TACT SW DIA1.7MM Q703 4822 130 63876 2SA733R

VR701 9965 000 22302 CNTL TRIMR 10KB 30% Q704 9965 000 20268 XISTR NPN 2SC1623

VR702 9965 000 22302 CNTL TRIMR 10KB 30% Q705 4822 130 41198 2SC945P

Q706 9965 000 20268 XISTR NPN 2SC1623

Q707 9965 000 20268 XISTR NPN 2SC1623

- COILS & FILTERS -

Q708 9965 000 20268 XISTR NPN 2SC1623

L701 9965 000 18025 2.4µH 5% Q709 9965 000 20268 XISTR NPN 2SC1623

L702 9965 000 15931 INDUCTOR 100µH 10% Q710 4822 130 10211 2SA952

T701 9965 000 22303 OSC COIL REC OSC 3MH Q711 9965 000 20268 XISTR NPN 2SC1623

Q712 9965 000 14175 2SA733Q,P

- DIODES - Q713 9965 000 20268 XISTR NPN 2SC1623

Q714 9965 000 20268 XISTR NPN 2SC1623

D701 9965 000 19409 DIODE CHIP BAV16W/IN4148W Q715 4822 130 10211 2SA952

D702 9965 000 19409 DIODE CHIP BAV16W/IN4148W Q716 4822 130 10211 2SA952

D703 9965 000 19409 DIODE CHIP BAV16W/IN4148W Q717 9965 000 20268 XISTR NPN 2SC1623

D704 9965 000 19409 DIODE CHIP BAV16W/IN4148W

D705 9965 000 19409 DIODE CHIP BAV16W/IN4148W

D706 4822 130 30621 1N4148

D707 4822 130 30621 1N4148

D708 9965 000 19409 DIODE CHIP BAV16W/IN4148W

D709 9965 000 19409 DIODE CHIP BAV16W/IN4148W

D710 9965 000 19409 DIODE CHIP BAV16W/IN4148W

D711 9965 000 19409 DIODE CHIP BAV16W/IN4148W

D712 4822 130 30621 1N4148

D713 9965 000 19409 DIODE CHIP BAV16W/IN4148W

D714 9965 000 19409 DIODE CHIP BAV16W/IN4148W

ZD701 9965 000 22305 DIODE ZENR 7.8-8.4V 0.5W Note: Only these parts mentioned in the list are

normal service parts.

- IC & TRANSISTORS -

IC701 4822 209 32919 HEF4952BT

IC702 9322 140 00668 IC SM AN7323S (MATJ)

!

!

Page 27: Philips FW-D596 21M

9-1

SERVO & DOOR SWITCHBOARD

9-1

ES6628 INTERNAL IC DIAGRAM

TABLE OF CONTENTS

Internal IC Diagram ......................................................... 9-1

Circuit Diagram ................................................................ 9-2

PCB Layout Top View ...................................................... 9-3

PCB Layout Bottom Vew ................................................. 9-4

Electrical Parts List .......................................................... 9-5

MBM29LV800 INTERNAL IC DIAGRAM

ES6628

8/16-MBDRAM

RF Amp

VFD Driver

Audio DAC

TV Display

Speakers

Video

EEPROMA/V ReceiverVibratto-II

VFD Panel

Audio ADC Microphone In

S/PDIF

ROM/Flash

Motor DriverOPU

Motor

DVD/CD

IR Remote

ES6603S

V SS

V CC

WE

CE

A0 to A18

OE

Erase VoltageGenerator

DQ 0 to DQ 15

State Control

CommandRegister

Program VoltageGenerator

Low V CC Detector AddressLatch

X-Decoder

Y-Decoder

Cell Matrix

Y-Gating

Chip EnableOutput Enable

Logic

Data Latch

Input/OutputBuffers

STB

STB

Timer forProgram/Erase

A-1

BYTE

RESET

RY/BYBuffer RY/BY

Page 28: Philips FW-D596 21M

9-2

CIRCUIT DIAGRAM - SERVO & DOOR SW BOARD

9-2

C201 G1C202 G1C203 G1C204 G1C205 G1C206 G1C207 G2C208 G2C209 G2C210 G2C211 H2C212 H2C213 H2C214 H3C215 H3C216 H3C217 H3C218 G3C219 G3C220 G3C221 F2C222 F2C223 F2C224 F2C225 E3C226 E3C227 E3C228 F2C229 F3C230 F3C231 E3C232 E3C233 E3C234 E3C237 E3C238 E3C239 D3C240 D3C241 E3C242 E4C243 D4C244 D4C245 D4C246 D4C247 D4C248 D4C249 D4C250 D4C251 E5C252 E5C253 E5C254 H3C255 H3C256 H5C257 H5C258 D6C259 C5C260 C5C261 C5C262 E6C263 F6C264 F6C265 F6C266 F6C267 F6C268 G6C269 G6C270 G6C271 A5C272 A5C273 B5C274 B5C275 A5C276 A5C277 A5C278 A5C279 B5C280 B5C281 A6C282 A6C283 A6C284 A6C285 B5C286 B5C287 H2C288 C6C289 D6C290 H3C291 H3C292 D4C293 H2C294 C4C295 H2C296 E2C297 F2C801 B1C802 B1C803 B1C804 B2

C805 C1C806 B2C807 C1C808 C1C809 D1C810 D1C811 D1C812 D1C813 D1C814 D1C815 D1C817 C1C818 C1C819 C1C820 C1C821 C1C822 E1C823 E1C824 E2C825 D2C826 D2C827 D2C828 D2C829 B2C830 B2C831 B3C832 C2C833 C2C834 C3C835 C3C836 B3C837 B4C838 A4C839 A4C840 A4C841 A4C2201 D5C2202 D5C2203 D5C2204 D5C2205 D5C2206 D5C2207 D5C2208 D5C2209 D5C2210 D5C2211 D5C2212 E6C2213 E6C2214 E6C2215 E6C2216 E6C2217 H5C2218 H5C2219 H6C2220 H6C2221 H6C2222 H6C2223 H6C2224 C4C2225 C4C2226 C4C2227 C4C2228 C5C2229 C5C2230 C5C2231 C5C2232 C5C2233 D5C2234 C3C2235 C4C2236 C3C2237 C4C2238 E5CN201 A6CN202 H1CN801 A1CN802 A2CN803 A3CN804 A4CN805 A4CN908 A5D803 C2FB201 G3FB202 G3FB204 G6FB206 A5FB207 A5FB208 A5FB209 A5FB801 B1FB802 B1FB803 A4GP106 E4GP107 E4GP109 E4IC201 F4IC202 H3IC203 H4

IC205 G6IC207 F6IC209 D5IC210 E5IC211 C4IC212 C4IC213 C5IC216 B5IC217 B5IC218 B5IC220 C5IC221 C6IC222 D5IC801 D1IC802 B3IC803 B3IC804 B4IC805 D3L201 G1L202 G1L203 G1L204 G1L205 G2L206 E5Q201 C6Q801 B1Q802 B1Q803 B2Q804 B2Q805 B2Q806 C1R201 H1R202 C5R203 H1R204 H1R205 H1R206 H1R207 H1R208 G1R209 G1R210 G1R211 G2R212 G2R213 F1R214 G2R215 G2R216 G2R217 G2R219 G2R220 G2R221 G3R222 G3R223 G3R229 G6R230 G6R231 F2R232 F2R233 F2R234 F2R235 F2R236 E3R237 E3R238 D3R240 E3R241 E3R242 E3R243 E4R244 E4R245 E4R248 D4R249 E4R250 E4R251 E5R252 E5R253 E5R254 E5R255 E5R256 E5R257 E5R258 E5R259 F6R260 F6R261 G6R262 E6R263 E6R264 F6R265 F6R266 F6R267 F6R268 F6R269 F6R270 F6R271 G2R272 G3R273 G3R274 G3R275 C6R277 B6R278 B6

R279 B6R280 C2R281 C2R283 G2R284 H3R286 C4R288 E6R289 E6R290 E6R291 E6R292 E6R293 E6R294 E4R295 E4R296 E4R297 E4R298 E4R299 E4R801 B1R802 B1R803 A1R804 B2R805 B1R806 C2R807 C1R808 C1R809 C2R810 C2R811 C2R812 C2R813 D1R814 E2R816 B2R817 B2R818 B2R819 B2R820 B2R821 B2R822 B3R823 B3R824 C2R825 C2R826 C2R827 C2R828 C2R829 C3R830 C3R831 C3R832 C3R833 C3R834 C3R835 C3R836 C3R837 D3R838 D3R840 B3R841 B3R842 B3R843 B4R844 B4R845 C3R846 C3R847 B4R850 B5R851 B4R852 B3R2201 C4R2202 C4R2203 C4R2204 C4R2205 C4R2206 C5R2208 C5R2209 C6R2210 C6R2211 D5RA201 G2RA202 E4RA203 E5RA204 F5RA205 F5RA206 F5RA208 G6RA209 H6RA210 H6RB203 D6RB704 B6RB803 A3RB804 A4XL201 E5ZD201 H1ZD202 H1ZD203 H1ZD204 H1ZD205 H1ZD206 H1ZD207 H2ZD208 H2ZD209 H2ZD210 H2

1

2

3

4

5

6

1

2

3

4

5

6

HE F GDCBA

HE F GDCBA

Page 29: Philips FW-D596 21M

9-5 9-5

ELECTRICAL PARTSLIST - SERVO BOARD

- MISCELLANEOUS - - DIODES -

RB704 9965 000 22243 FLAT CABLE 10PIN 220MM D803 9965 000 19409 DIODE BAV16W/IN4148W

ZD201 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

ZD202 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

- RESISTORS - ZD203 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

ZD204 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

RA201 9965 000 12486 RES ARRAY 4*33Ω 1/10W 5%

RA202 9965 000 12486 RES ARRAY 4*33Ω 1/10W 5% ZD205 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

RA203 9965 000 12486 RES ARRAY 4*33Ω 1/10W 5% ZD206 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

RA204 9965 000 12487 RES ARRAY 4*10Ω 1/10W 5% ZD207 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

RA205 9965 000 12487 RES ARRAY 4*10Ω 1/10W 5% ZD208 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

ZD209 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

RA206 9965 000 12487 RES ARRAY 4*10Ω 1/10W 5%

RA208 9965 000 12486 RES ARRAY 4*33Ω 1/10W 5% ZD210 9965 000 19431 CHIP ZENER 7.5V 5% 0.5W

RA209 9965 000 12486 RES ARRAY 4*33Ω 1/10W 5%

RA210 9965 000 12486 RES ARRAY 4*33Ω 1/10W 5%

- IC & TRANSISTORS -

- COILS & FILTERS - IC201 9965 000 21180 IC 208 PIN ES6628F PQFP

IC202 9965 000 12490 CS4360KZ

FB201 9965 000 12470 BEAD FERITE 100Ω/AT100MHZ IC203 9940 000 00021 IC MBM29LV800BA W/S.W.

FB202 9965 000 12470 BEAD FERITE 100Ω/AT100MHZ IC205 9940 000 00029 IC SD41621HGT-6

FB204 9965 000 19426 CHIP INDUCTOR 10µH 10% IC207 9322 190 52668 IC SM CS5333-KZ

FB206 9965 000 12470 BEAD FERITE 100Ω/AT100MHZ

FB207 9965 000 12470 BEAD FERITE 100Ω/AT100MHZ IC209 9965 000 15884 IC AT24C02N-10SI-2.7

IC210 9965 000 15890 IC IMP809 SOT23 2.93V

FB208 9965 000 12470 BEAD FERITE 100Ω/AT100MHZ IC211 9965 000 20293 IC 20 PIN 74F374D

FB209 9965 000 12470 BEAD FERITE 100Ω/AT100MHZ IC212 9965 000 20293 IC 20 PIN 74F374D

FB801 9965 000 12471 BEAD FERITE 600Ω AT100MHZ IC213 9965 000 20293 IC 20 PIN 74F374D

FB802 9965 000 12471 BEAD FERITE 600Ω AT100MHZ

FB803 9965 000 12470 BEAD FERITE 100Ω/AT100MHZ IC216 9965 000 15887 IC RT9164-33CLR

IC217 9965 000 15887 IC RT9164-33CLR

L201 9965 000 18025 2.4 µH 5% IC218 9965 000 19385 IC 4P B1117N-2.85

L202 9965 000 18025 2.4 µH 5% IC220 9965 000 22246 IC 20PIN 74F244

L203 9965 000 18025 2.4 µH 5% IC221 9965 000 22246 IC 20PIN 74F244

L204 9965 000 18025 2.4 µH 5%

L205 9965 000 18025 2.4 µH 5% IC222 9965 000 22247 IC 16 PIN N74F138D

IC801 9965 000 21182 IC 64 PIN ES6603S LQFP

L206 9965 000 15871 INDUCTOR 10 µH 10% IC802 9322 187 63668 IC SM BA5954FP

XL201 9965 000 17371 27.0000MHZ HC-49US +/-20PPM IC803 9965 000 15917 IC BA6287FE 2R

IC804 9965 000 15917 IC BA6287FE 2R

- DIODES - IC805 9965 000 20290 IC 8 PIN LM358MX NS

Q201 9965 000 20268 XISTR NPN 2SC1623

!

!

!

!

!

!

!

!

!

ELECTRICAL PARTSLIST - SERVO BOARD

- IC & TRANSISTORS -

Q801 3141 018 51690 TRA SM 2SK3018

Q802 3141 018 51690 TRA SM 2SK3018

Q803 9965 000 19393 XISTR NPN 2SC2812N 2204

Q804 9965 000 19393 XISTR NPN 2SC2812N 2204

Q805 9965 000 19394 XISTR PNP 2SA1179N 2204

Q806 9965 000 19394 XISTR PNP 2SA1179N 2204

Note: Only these parts mentioned in the list are

normal service parts.

Page 30: Philips FW-D596 21M

POWER BOARD

TABLE OF CONTENTS

Internal IC Diagram & Voltages List ..................................10-1

Circuit Diagram ..................................................................10-2

PCB Layout ........................................................................10-3

Electrical Parts List ............................................................10-4

10-1 10-1

TOP249 INTERNAL IC DIAGRAM

SHUTDOWN/AUTO-RESTART

PWMCOMPARATOR

CLOCK

SAWHALF FREQ.

CONTROLLEDTURN-ON

GATE DRIVER

CURRENT LIMITCOMPARATOR

INTERNAL UVCOMPARATOR

INTERNALSUPPLY

5.8 V4.8 V

SOURCE (S)

S

R

Q

DMAX

STOP SOFT-START

-

+

CONTROL (C)

LINE-SENSE (L)

EXTERNAL CURRENT LIMIT (X)

FREQUENCY (F)

-+ 5.8 V

1 V

IFB

RE

ZC

VC

+-

LEADINGEDGE

BLANKING

÷ 8

1

HYSTERETICTHERMAL

SHUTDOWN

SHUNT REGULATOR/ERROR AMPLIFIER +

-

DRAIN (D)

ON/OFF

SOFTSTART

DCMAX

VBG

DCMAX

VBG + VT

0

OV/UV

VI (LIMIT)CURRENT

LIMIT ADJUST

LINESENSE

SOFT START

LIGHT LOADFREQUENCYREDUCTION

STOP LOGIC

OSCILLATOR WITH JITTER

VOLTAGE

PIN 1 2 3 PIN 1 2 3 PIN 1 2 3VOLTAGE -3.8 -28.2 -12.3 VOLTAGE 5.1 5.7 19.8 VOLTAGE 7.2 27.7 7

PIN 1 2 3 PIN 1 2 3 PIN 1 2 3VOLTAGE 7.2 27.7 7 VOLTAGE 25.4 27.8 27.2 VOLTAGE-0.67-0.67 0

PIN 1 2 3 PIN 1 2 3 PIN 1 2 3VOLTAGE 0.06 42 0.05 VOLTAGE-32.2-41.9 -32.6 VOLTAGE 43 -26.8 42.2

PIN 1 2 3 PIN 1 2 3 PIN 1 2 3VOLTAGE 0.06 0.2 0.74 VOLTAGE12.1512.15 13.35 VOLTAGE 0 13.25 0

Q9004 (2SC2001) Q9005 (2SA733) Q9006 (2SC945)

Q905 (2SA733) Q905 (2SA733) Q906 (2SC945)

Q9001 (2SC945) Q9002 (2SA733) Q9003 (2SA733)

Q901 (TIP127) Q903 (2N2222A) Q904 (TLP122)

PIN 1 2 3 4 5 6VOLTAGE 0 40 -1.5 -1.5 0 83

PIN 1 2 3VOLTAGE 2.4 0 5

PIN 1 2 3VOLTAGE 12 0 7.9

PIN 1 2 3VOLTAGE 6.9 0 5

PIN 1 2 3VOLTAGE 6.9 0 5

IC9003 (BA05T)

IC901 (TOP249)

IC903 (TL431)

IC9001 (L7808)

IC9002 (BA05T)

Page 31: Philips FW-D596 21M

CIRCUIT DIAGRAM - POWER BOARD

10-210-2

1

A B C D E F G H

A B C D E F G H

2

3

1

2

3

BR901 C1C901 A1C902 B1C903 C1C904 C2C905 C1C906 C1C907 D1C908 D1C909 D1C910 D2C911 D2C912 D3C913 E1C914 F1

C9015 F3C9016 H3C9017 H3C9018 C3C9020 D3CN901 A1CN902 A2CN903 B1CN909 A3CN911 H2D901 D2D902 E2D903 F1D904 F1D905 F1

C915 F1C916 F1C917 G1C918 G1C919 G1C920 H1C921 E1C922 F1C923 F1C924 G1C925 G1C926 E2C927 F2C928 G2C929 G2

C930 G2C931 G2C932 E2C933 F2C934 F2C935 F2C936 G2C937 G2C938 H2C939 H2C940 E3C941 E3C942 F3C943 F3C944 F2

C949 D1C950 D1C951 D3C953 E1C9001 B3C9002 B3C9003 B3C9004 B3C9005 C3C9008 H3C9009 G3C9010 G3C9012 G3C9013 G3C9014 G3

D906 F2D907 F2D908 F2D909 G1D910 G2D9001 B2D9002 B3D9003 C2D9004 C2D9005 H3F901 A1IC9001 H2IC9002 G3IC9003 G3IC901 D2

IC903 F3JK901 A2L901 G1L902 G2L903 G1L904 G2Q901 G2Q903 E3Q904 G1Q905 F2Q906 G3Q9001 A3Q9002 A3Q9003 B3Q9004 C2

Q9005 H2Q9006 H2Q9007 C3R902 C2R903 C1R904 D2R905 D1R906 D1R907 D1R908 D2R909 E2R910 F1R911 G1R912 F2R913 G2

R915 E3R916 G2R917 G3R918 F3R919 E2R920 F2R921 G3R922 F3R923 F3R924 F2R925 F3R927 G1R928 F3R9001 A3R9002 A3

R9003 A3R9004 B3R9005 B3R9006 B3R9007 A2R9008 A2R9009 B2R9010 C3R9011 C2R9014 C3R9015 C3R9017 H2R9018 H1R9019 H2R9020 H2

R9021 H2RB901 A1RB902 A2RB903 A1RB908 H3RB910 H1RB912 H1RE901 G1RE902 G2RL901 B2RT901 B2SN901 E2SW901-A A1SW901-B A2T901 B1

T903 E2T9001 B2ZD901 D1ZD902 E3ZD903 G1ZD904 F3ZD9001 A3ZD9002 C3

Page 32: Philips FW-D596 21M

PCB LAYOUT - POWER BOARD

10-3 10-3

1 2 3 4 5 6 7

1

A

B

C

D

A

B

C

D

2 3 4 5 6 7

BR901 B3C901 A2C902 C2C903 A3C904 C3C905 B3C906 B4C907 A3C908 B4C909 A5C910 B4C911 C4C912 C4C913 A5C914 A7

C915 A6C916 A6C917 A6C918 A6C919 B7C920 B7C921 A5C922 C6C923 C6C924 D6C925 C6C926 A6C927 C6C928 B6C929 C6

C930 C6C931 C6C932 B5C933 C7C934 B6C935 B6C936 A6C937 A6C938 C7C939 B7C940 C5C941 D5C942 C5C943 C5C944 C5

C949 B5C950 B4C953 A5C9001 D4C9002 D3C9003 D3C9004 D5C9005 C3C9006 D5C9008 D5C9009 D6C9010 D6C9012 D6C9013 D7C9014 D7

C9015 D6C9016 D6C9017 D6C9018 C4CN901 A2CN902 C2CN903 B3CN909 C5CN911 C7D901 A4D902 B4D903 A7D904 B6D905 B6D906 C7

D907 B6D908 C7D909 D7D910 C7D9001 D3D9002 D3D9003 D3D9004 C3D9005 D5F901 A2IC901 B4IC903 C5IC9001 D5IC9002 D6IC9003 D6

JK901 B1JW901 B3JW902 C4JW903 C5JW904 B5JW905 B6JW906 C5JW907 C6JW908 E6JW908 C6JW909 C7JW910 C6JW911 D7JW912 D7JW9001 D4

JW9002 D5JW9003 D6JW9004 D6L901 A7L902 C6L903 C6L904 C6Q901 C7Q903 C5Q904 B7Q905 C6Q906 C5Q9001 D4Q9002 D4Q9003 D4

Q9004 C3Q9005 C7Q9006 C7Q9007 C5R902 B3R903 A3R904 B4R905 B4R906 A3R907 A3R908 C4R909 C4R910 A7R911 A7R912 C7

R913 C7R914 B5R915 B5R916 C5R917 C5R918 C5R919 C5R920 C5R921 C5R922 C5R923 C5R924 C5R925 C5R926 D5R927 C6

R928 C5R9001 D5R9002 D5R9003 D3R9004 D4R9005 D4R9006 D4R9007 D3R9008 D3R9009 D3R9010 D4R9011 C3R9014 C4R9015 C4R9017 D7

R9018 D5R9019 D7R9020 C7R9021 C7RB902 C1RB908 D5RB910 D5RB912 B7RE901 A7RE902 C6RL901 C2RT901 B3SN901 C5SW901 D1T901 C2

T903 A4T9001 D2ZD901 A3ZD902 C5ZD903 B7ZD904 C5ZD9001 D3ZD9002 C5

Page 33: Philips FW-D596 21M

146

298(4x)

231

401(4x)

400(4x)

402(4x)

11-1 11-1

MECHANICAL EXPLODED VIEW