Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL®...

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Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent AXAREL 4000 Precision Solvent AXAREL is a registered trademark of Vantage Specialties, Inc.

Transcript of Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL®...

Page 1: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent AXAREL 4000 Precision Solvent

AXAREL is a registered trademark of Vantage Specialties, Inc.

Page 2: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

Manufacturer and global supplier of cleaning products

Founded in 1981

Gurnee, Illinois, USA

100+ customers

100+ product approvals

Sold In over 30 countries AEROWAX™, AXAREL®, BIOACT®, CleanSafe™,

LENIUM®, RE-ENTRY®

Petroferm Inc.

Page 3: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

25+ year commitment to

cleaning

Problem solving approach

Market driven and focused

Industries widest range of cleaning

technologies

Trusted resource for EH&S

challenges

Partners with key cleaning equip manufacturers

Local suppliers with high-level service

and support

Why partner with Petroferm?

Page 4: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

What is MIL-PRF-680 specification?

MIL-PRF-680 is a US Department of Defense (DoD)

Military Performance Specification for “Degreasing

Solvents” used for parts cleaning of weapons, ground

vehicles, equipment and aircraft

Specification involves 5 types of degreasing solvents

categorized primarily by their different flash points

This is the most widely used and recognized military

specification for solvent cleaning

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MIL-PRF-680 Properties (partial list)

Characteristics Type I Type II Type III Type IV Type V

Flash Point, C (F)

*38-60 (100-140)

61-92 (141-198)

93-116 (200-241)

61-92 (141-198)

61-92 (141-198)

KB Value 27 to 45 27 to 45 27 to 45 27 to 45 NR

Odor Low & non-residual

Low & Non-residual

Low & non-residual

Citrus & non-residual

Low & non-residual

Aromatic Content, vol %, max

1 1 1 1 1

NVR mg/10 mL, Max

8 8 8 8 8

Vapor Pressure, mm Hg @20C, max

7 2 0.4 2 1

VOC, g/l, max NR NR NR NR 25

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*Bold highlight denotes key differences

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News Release

Petroferm is pleased to announce we offer 4 types of qualified MIL-PRF-680 Degreasing Solvents

– Type I AXAREL 1000 Precision Cleaner

– Type II AXAREL 2000 Precision Cleaner

– Type III AXAREL 3000 Precision Cleaner

– Type IV AXAREL 4000 Precision Cleaner

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History of Specification

PD-680 was previous specification (1992) for “Drying Cleaning and Degreasing Solvents”

Used widely by the US DoD in general cleaning applications

Classified into three types: – Type I Minimum flash point of 100F (38C) – Type II Minimum flash point of 140F (60C) – Type III Minimum flash point of 199F (93C)

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PD-680 Cancelled

PD-680 specification cancelled on December 13th, 1999

Replaced by MIL-PRF-680 solvent degreasing specification

US Military states that if a Technical Order has not been updated and continues to reference the use of P-D-680, MIL-PRF-680 is the accepted substitute

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Page 9: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

US Military states that if a

Technical Order has not

been updated and

continues to reference the

use of P-D-680, MIL-

PRF-680 is the accepted

substitute.

Page 10: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

Why was PD-680 cancelled?

Toxic substances

Hazardous waste

Air pollutant

Flammability

Specification was too general

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MIL-PRF-680 vs PD-680

MIL-PRF-680 specification requires:

Lower aromatic content

Limited % carcinogenic and toxic chemicals

Lower vapor pressure

Lower non-volatile residue limit

Soil cleaning performance test (not a PD-680 requirement)

Lower odor

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MIL-PRF-680 Key Conformance

Characteristic ASTM methods Other methods Odor D 1296

Non-volatile residue D 1353

Copper corrosion D 130

Sandwich corrosion F 1110

Total immersion corrosion F 483

Titanium stress corrosion F 945

Total phenol content EPA 420.1

Total dichlorobenzene content EPA 3585 and 8260B

Total benzene content EPA 3585, 8260B

Total trichloroethylene EPA 3585, 8260B

Total tetrachloroethylene EPA 3585, 8260B

Soil cleaning test APPENDIX A

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AXAREL MIL-PRF-680 Product Properties

Characteristics AXAREL 1000 AXAREL 2000 AXAREL 3000 AXAREL 4000

Type I II III IV

Flash Point, F (C)

127F (53C) 144F (62C) 205F (96C) 147F (64C)

KB Value 29 31 39 30

Odor Low &

non-residual Low &

non-residual Low &

non-residual Citrus &

non-residual

NVR mg/100 mL, max

6 7 4 6

Soil Cleaning Test (%)

89 86 87 93

Vapor Pressure, mm Hg @ 20C, max

0.78 0.49 0.1 0.8

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Product FP Used When a…

AXAREL 1000

Type I

127F

(53C)

Low odor solvent with a fast drying characteristics is

required.

(Shipped as flammable – Disposed as hazardous)

AXAREL 2000

Type II

144F

(62C)

Solvent with flash point higher than Type I is required.

Or a low odor, non-hazardous solvent is required.

(Shipped as combustible – Disposed as non-hazardous)

AXAREL 3000

Type III

205F

(96C)

Solvent with flash point higher than Type II is

required. Or low odor, non-hazardous solvent is

required. Or slow evaporation is required.

(Shipped/Disposed as non-hazardous)

AXAREL 4000

Type IV

147F

(64C)

Solvent with a flash point higher than Type I is

required. Or better soiling removal than Type II is

required . Or low odor, non-hazardous solvent is

required.

(Shipped as combustible – Disposed as non-hazardous)

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AXAREL MIL-PRF-680 Product Summary

AXAREL 1000 Precision Solvent

– Fast dry times and very low odor

– Mostly used for manual cleaning application

– Easily distillable

AXAREL 2000 Precision Solvent

– Moderate dry times and very low odor

– Used for manual cleaning and in immersion equipment. Also suitable in enclosed vacuum drying equipment.

– Does not ship as a flammable.

– Easy distillable

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AXAREL MIL-PRF-680 Summary continued

AXAREL 3000 Precision Solvent

– Selected for slower evaporation

– Very low door

– Cleaner, corrosion inhibitor combination

– May be heated in immersion applications

– Removes higher melt point soils

AXAREL 4000 Solvent

– Similar to AXAREL 2000, but slightly more aggressive

– Mild citrus odor

– Used in manual and open-top immersion equipment

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AXAREL MIL-PRF-680 Products Replaces

Mineral Spirits

White Spirits

Stoddard Solvent

Shellsol D60

And other solvents that may claim PD-680 or MIL-PRF-680 qualification status

They are also popular substitutes for acetone, isopropyl alcohol, methyl ethyl ketone and methyl propyl ketone.

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Aircraft engine components

Aircraft troop seats Bomb ejector racks General maintenance

cleaning

Ground support equipment

Shipboard bearing cleaning

Small and large arms Weapons systems

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Components cleaned

In addition to cleaning, AXAREL MIL-PRF-680

products may be used for interim corrosion protection

and water displacement.

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Soils Removed

Carbon deposits

Grease (MIL-PRF-10924)

Particulate matter

Mineral oils

Water-soluble oils

Synthetic oils

Rust inhibitors

Wet paint

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Substrate Compatibility

Aluminum and aluminum alloy, plate and sheet

Anodic treatment of aluminum alloys chrome acid process

Magnesium alloy, processes for pretreatment and prevention of corrosion

Sheet and plate, magnesium alloy, cold rolled, partially annealed

Titanium alloy sheet, strip, and plate, annealed

Carbon steel sheet, strip, and plate, annealed

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What is the cost to clean?

AXAREL 1000

Acetone IPA MEK MPK

Rate of Evaporation

0.19 g/min

13.03 g/min

2.42 g/min

6.25 g/min

2.91 g/min

0.025 lbs/hr

1.722 lbs/hr

0.319 lbs/hr

0.825 lbs/hr

0.385 lbs/hr

0.20 lbs/ 8-hr shift

13.78 lbs/ 8-hr shift

2.56 lbs/ 8-hr shift

6.6 lbs/ 8-hr shift

3.08 lbs/ 8-hr shift

Cost Per 8 Hour Shift ($/lb)

AXAREL 1000 price

per lb x 0.20

Acetone price per lb

x 13.78

IPA price per lb

x 2.56

MEK price per lb x

6.6

MPK price per

lb x 3.08

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Input the price/lb. for each product and use this

equation to calculate the cost to clean over 8 hours

Page 23: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

Current Users

US Department of Defense

– Maintenance depots, field installations

NATO

Foreign Military

Defense Contractors

– Ex. Lockheed-Martin, Northrop Grumman

Commercial OEMs (reference MIL-PRF-680 specification)

– Airframes, Landing Gear, Engines, Components

– Airbus, Boeing, Pratt & Whitney…

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OEM Approvals

Airbus per Consumable Materials List (CML) (ref. MIL-PRF-680) Airbus per A330 Maintenance Manual Item 11-002 Dry Cleaning Solvent (ref. MIL-

PRF-680) Boeing as PSD 6-88 for BAC 5750 Solvent Cleaning (as optional to P-D-680

specification) Eurocopter Goodrich Wheels and Brakes Component Maintenance Manual 2-1577 Series

(Task 32-41-81-100-801-A01) per MIL- PRF-680 Honeywell Aerospace per MIL-PRF-680B qualifications Lockheed Martin STP57-201, Rev. H Cleaning of Carbon & Low Alloy Steels (EPS

G41.14) (MIL-PRF-680B supersedes P-D-680) Messier-Bugatti Component Maintenance Manual 2-1577 Series (Task 32-41-81-

100-801-A01) per MIL-PRF-680 Messier-Dowty Pratt & Whitney as PMC 9001-1, -2, -7, -10 Stoddard Solvent (MIL-PRF-680, Type I,

II or III)

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Container Size

Type I AXAREL 1000

Type II AXAREL 2000

Type III AXAREL 3000

Type IV AXAREL 4000

1 gallon 6850-01-474-

2302 6850-01-474-

2319 6850-01-474-

2318 6850-01-472-

2722

5 gallon 6850-01-474-

2309 6850-01-474-

2317 6850-01-474-

2320 6850-01-472-

2717

55 gallon 6850-01-474-

2313 6850-01-474-

2316 6850-01-474-

2321 6850-01-472-

2719

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US National Stock Numbers (NSNs) for AXAREL MIL-PRF-680 Products

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MIL-PRF-680 NATO Classification NATO Country Codes

Type I S-752 AS, FR, GE, GR, NL, NZ, PO, SP, TU, UK, US, AP

Type II S-753 BE, CA, GR, NL, PO, SP, TU, AP

Type III S-760 BE, GR, NL, PO, US

Type IV None N/A

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NATO Classification

Page 27: Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent

For More Information, contact us….

Phone +1-847-244-3410

Fax +1-847-249-6346

Orders [email protected]

Technical [email protected]