Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL®...
Transcript of Petroferm MIL-PRF-680 Degreasing Solvents · Petroferm MIL-PRF-680 Degreasing Solvents AXAREL®...
Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent AXAREL 4000 Precision Solvent
AXAREL is a registered trademark of Vantage Specialties, Inc.
Manufacturer and global supplier of cleaning products
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Sold In over 30 countries AEROWAX™, AXAREL®, BIOACT®, CleanSafe™,
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What is MIL-PRF-680 specification?
MIL-PRF-680 is a US Department of Defense (DoD)
Military Performance Specification for “Degreasing
Solvents” used for parts cleaning of weapons, ground
vehicles, equipment and aircraft
Specification involves 5 types of degreasing solvents
categorized primarily by their different flash points
This is the most widely used and recognized military
specification for solvent cleaning
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MIL-PRF-680 Properties (partial list)
Characteristics Type I Type II Type III Type IV Type V
Flash Point, C (F)
*38-60 (100-140)
61-92 (141-198)
93-116 (200-241)
61-92 (141-198)
61-92 (141-198)
KB Value 27 to 45 27 to 45 27 to 45 27 to 45 NR
Odor Low & non-residual
Low & Non-residual
Low & non-residual
Citrus & non-residual
Low & non-residual
Aromatic Content, vol %, max
1 1 1 1 1
NVR mg/10 mL, Max
8 8 8 8 8
Vapor Pressure, mm Hg @20C, max
7 2 0.4 2 1
VOC, g/l, max NR NR NR NR 25
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*Bold highlight denotes key differences
News Release
Petroferm is pleased to announce we offer 4 types of qualified MIL-PRF-680 Degreasing Solvents
– Type I AXAREL 1000 Precision Cleaner
– Type II AXAREL 2000 Precision Cleaner
– Type III AXAREL 3000 Precision Cleaner
– Type IV AXAREL 4000 Precision Cleaner
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History of Specification
PD-680 was previous specification (1992) for “Drying Cleaning and Degreasing Solvents”
Used widely by the US DoD in general cleaning applications
Classified into three types: – Type I Minimum flash point of 100F (38C) – Type II Minimum flash point of 140F (60C) – Type III Minimum flash point of 199F (93C)
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PD-680 Cancelled
PD-680 specification cancelled on December 13th, 1999
Replaced by MIL-PRF-680 solvent degreasing specification
US Military states that if a Technical Order has not been updated and continues to reference the use of P-D-680, MIL-PRF-680 is the accepted substitute
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US Military states that if a
Technical Order has not
been updated and
continues to reference the
use of P-D-680, MIL-
PRF-680 is the accepted
substitute.
Why was PD-680 cancelled?
Toxic substances
Hazardous waste
Air pollutant
Flammability
Specification was too general
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MIL-PRF-680 vs PD-680
MIL-PRF-680 specification requires:
Lower aromatic content
Limited % carcinogenic and toxic chemicals
Lower vapor pressure
Lower non-volatile residue limit
Soil cleaning performance test (not a PD-680 requirement)
Lower odor
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MIL-PRF-680 Key Conformance
Characteristic ASTM methods Other methods Odor D 1296
Non-volatile residue D 1353
Copper corrosion D 130
Sandwich corrosion F 1110
Total immersion corrosion F 483
Titanium stress corrosion F 945
Total phenol content EPA 420.1
Total dichlorobenzene content EPA 3585 and 8260B
Total benzene content EPA 3585, 8260B
Total trichloroethylene EPA 3585, 8260B
Total tetrachloroethylene EPA 3585, 8260B
Soil cleaning test APPENDIX A
AXAREL MIL-PRF-680 Product Properties
Characteristics AXAREL 1000 AXAREL 2000 AXAREL 3000 AXAREL 4000
Type I II III IV
Flash Point, F (C)
127F (53C) 144F (62C) 205F (96C) 147F (64C)
KB Value 29 31 39 30
Odor Low &
non-residual Low &
non-residual Low &
non-residual Citrus &
non-residual
NVR mg/100 mL, max
6 7 4 6
Soil Cleaning Test (%)
89 86 87 93
Vapor Pressure, mm Hg @ 20C, max
0.78 0.49 0.1 0.8
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Product FP Used When a…
AXAREL 1000
Type I
127F
(53C)
Low odor solvent with a fast drying characteristics is
required.
(Shipped as flammable – Disposed as hazardous)
AXAREL 2000
Type II
144F
(62C)
Solvent with flash point higher than Type I is required.
Or a low odor, non-hazardous solvent is required.
(Shipped as combustible – Disposed as non-hazardous)
AXAREL 3000
Type III
205F
(96C)
Solvent with flash point higher than Type II is
required. Or low odor, non-hazardous solvent is
required. Or slow evaporation is required.
(Shipped/Disposed as non-hazardous)
AXAREL 4000
Type IV
147F
(64C)
Solvent with a flash point higher than Type I is
required. Or better soiling removal than Type II is
required . Or low odor, non-hazardous solvent is
required.
(Shipped as combustible – Disposed as non-hazardous)
AXAREL MIL-PRF-680 Product Summary
AXAREL 1000 Precision Solvent
– Fast dry times and very low odor
– Mostly used for manual cleaning application
– Easily distillable
AXAREL 2000 Precision Solvent
– Moderate dry times and very low odor
– Used for manual cleaning and in immersion equipment. Also suitable in enclosed vacuum drying equipment.
– Does not ship as a flammable.
– Easy distillable
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AXAREL MIL-PRF-680 Summary continued
AXAREL 3000 Precision Solvent
– Selected for slower evaporation
– Very low door
– Cleaner, corrosion inhibitor combination
– May be heated in immersion applications
– Removes higher melt point soils
AXAREL 4000 Solvent
– Similar to AXAREL 2000, but slightly more aggressive
– Mild citrus odor
– Used in manual and open-top immersion equipment
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AXAREL MIL-PRF-680 Products Replaces
Mineral Spirits
White Spirits
Stoddard Solvent
Shellsol D60
And other solvents that may claim PD-680 or MIL-PRF-680 qualification status
They are also popular substitutes for acetone, isopropyl alcohol, methyl ethyl ketone and methyl propyl ketone.
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Aircraft engine components
Aircraft troop seats Bomb ejector racks General maintenance
cleaning
Ground support equipment
Shipboard bearing cleaning
Small and large arms Weapons systems
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Components cleaned
In addition to cleaning, AXAREL MIL-PRF-680
products may be used for interim corrosion protection
and water displacement.
Soils Removed
Carbon deposits
Grease (MIL-PRF-10924)
Particulate matter
Mineral oils
Water-soluble oils
Synthetic oils
Rust inhibitors
Wet paint
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Substrate Compatibility
Aluminum and aluminum alloy, plate and sheet
Anodic treatment of aluminum alloys chrome acid process
Magnesium alloy, processes for pretreatment and prevention of corrosion
Sheet and plate, magnesium alloy, cold rolled, partially annealed
Titanium alloy sheet, strip, and plate, annealed
Carbon steel sheet, strip, and plate, annealed
What is the cost to clean?
AXAREL 1000
Acetone IPA MEK MPK
Rate of Evaporation
0.19 g/min
13.03 g/min
2.42 g/min
6.25 g/min
2.91 g/min
0.025 lbs/hr
1.722 lbs/hr
0.319 lbs/hr
0.825 lbs/hr
0.385 lbs/hr
0.20 lbs/ 8-hr shift
13.78 lbs/ 8-hr shift
2.56 lbs/ 8-hr shift
6.6 lbs/ 8-hr shift
3.08 lbs/ 8-hr shift
Cost Per 8 Hour Shift ($/lb)
AXAREL 1000 price
per lb x 0.20
Acetone price per lb
x 13.78
IPA price per lb
x 2.56
MEK price per lb x
6.6
MPK price per
lb x 3.08
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Input the price/lb. for each product and use this
equation to calculate the cost to clean over 8 hours
Current Users
US Department of Defense
– Maintenance depots, field installations
NATO
Foreign Military
Defense Contractors
– Ex. Lockheed-Martin, Northrop Grumman
Commercial OEMs (reference MIL-PRF-680 specification)
– Airframes, Landing Gear, Engines, Components
– Airbus, Boeing, Pratt & Whitney…
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OEM Approvals
Airbus per Consumable Materials List (CML) (ref. MIL-PRF-680) Airbus per A330 Maintenance Manual Item 11-002 Dry Cleaning Solvent (ref. MIL-
PRF-680) Boeing as PSD 6-88 for BAC 5750 Solvent Cleaning (as optional to P-D-680
specification) Eurocopter Goodrich Wheels and Brakes Component Maintenance Manual 2-1577 Series
(Task 32-41-81-100-801-A01) per MIL- PRF-680 Honeywell Aerospace per MIL-PRF-680B qualifications Lockheed Martin STP57-201, Rev. H Cleaning of Carbon & Low Alloy Steels (EPS
G41.14) (MIL-PRF-680B supersedes P-D-680) Messier-Bugatti Component Maintenance Manual 2-1577 Series (Task 32-41-81-
100-801-A01) per MIL-PRF-680 Messier-Dowty Pratt & Whitney as PMC 9001-1, -2, -7, -10 Stoddard Solvent (MIL-PRF-680, Type I,
II or III)
Container Size
Type I AXAREL 1000
Type II AXAREL 2000
Type III AXAREL 3000
Type IV AXAREL 4000
1 gallon 6850-01-474-
2302 6850-01-474-
2319 6850-01-474-
2318 6850-01-472-
2722
5 gallon 6850-01-474-
2309 6850-01-474-
2317 6850-01-474-
2320 6850-01-472-
2717
55 gallon 6850-01-474-
2313 6850-01-474-
2316 6850-01-474-
2321 6850-01-472-
2719
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US National Stock Numbers (NSNs) for AXAREL MIL-PRF-680 Products
MIL-PRF-680 NATO Classification NATO Country Codes
Type I S-752 AS, FR, GE, GR, NL, NZ, PO, SP, TU, UK, US, AP
Type II S-753 BE, CA, GR, NL, PO, SP, TU, AP
Type III S-760 BE, GR, NL, PO, US
Type IV None N/A
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NATO Classification
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