Petrobras rom demonstration miguel borges - petrobras

1Petrobras ROM Media Day

© 1994 – 2013 Fieldbus Foundation

Miguel BorgesPetrobras/Cenpes



• The adopted Premises• The Scope of the Tests• Local Test – ROM Architecture• Remote Test – ROM Architecture• Live Demonstration of ROM Technology• Remote Operation of the Plant• Asset Management• Conclusions

Outline



The Adopted Premises• The normal operation of the plant could not be affected• All ROM field devices will be installed in parallel to existing

plant instruments, sharing the same primary element (sensor)

• The existing DCS configuration will not be changed as well as the supervisory operation screens

• A new screen should be configured to the Fieldbus FOUNDATION™ for ROM live demo

• The radio backhaul path should provide cyber security • All the necessary technical support for the installation,

configuration and start-up for all the ROM equipment should be guaranteed by the respective manufacturers



The scope of the tests

For Petrobras, the primary objective of this live demonstration at the pilot plant PC3 was to verify that we could access and use remotely, with ROM, all the operational functionalities available locally Another objective was to check the interoperability

of ROM devices of different manufactures over the backhaul



Local test – ROM Architecture

• On local test, the following functionalities were tested:

• Configuration of ROM and field devices

• Commissioning of the field devices

• Operation of the plant• Asset management



Remote Test – ROM Architecture

• For test purposes, the PC3 unit is the REMOTE SITE• And this visualization room is the REMOTE CONTROL

ROOM



Live Demonstration of ROM Technology

• The live demonstration will focus on:

• Remote operation of the plant• Remote asset management of the plant and ROM

devices• [REMOTE CONTROL ROOM] Visualization of the

architecture screens



Remote Operation of the Plant[DEMO] Remote access to the local operation data. No information is lost! The remote screen shows the same information seen at the original local operation screen and information from the new ROM devices (ROM devices plus field devices connected to them).

• [CAMERA] Original PC3 screen. Video received via backhaul. • [REMOTE CONTROL ROOM] Main DCS operation screen

(overview). • OPC Data from original PC3 being received via backhaul. • HSE ROM device information being received via backhaul.

Visualization of the “FF ROM Tags” screen



Remote Operation of the Plant

• [DEMO] Access to all the block parameters and parametrization

• [REMOTE CONTROL ROOM] Changing of a block parameter



Remote Operation of the Plant

• [DEMO] Remote operation of field device connected to the ROM via HSE

• [REMOTE CONTROL ROOM] Actuation of an on-off valve with position indication

• [CAMERA] Visualization of valve position change



Asset Management[DEMO] Removal of the MDI module of Stahl ROM device resulting in a mismatch indication

• [REMOTE CONTROL ROOM] Visualization of the configuration of the ROM device

• [CAMERA] Visualization of the ROM cabinet



Asset Management

[DEMO] Simulation of failure of one temperature sensor (thermocouple) resulting in a sensor failure indication

• [REMOTE CONTROL ROOM] Visualization of the plant overview screen warning the failure



Conclusions

• With ROM technology these tests showed no restrictions and no differences to:

• Operation of the plant• Asset Management• Configuration of blocks• Commissioning

• Very easy and quick integration, transparent to the user• Verification of the interoperability of ROM devices from

different manufacturers



Thanking you!

Petrobras rom demonstration miguel borges - petrobras

Technology

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