Petro Sazeh Beinolmelal Aram Co. (IPS)...Phase 13 of South Pars 500,000 bbl. Engineering,...
Transcript of Petro Sazeh Beinolmelal Aram Co. (IPS)...Phase 13 of South Pars 500,000 bbl. Engineering,...
Petro Sazeh Beinolmelal Aram Co. (IPS)
www.petrostructure.com
Engineering, procurement, construction (EPC) of spherical and pressure tanks, Engineering, procurement, construction (EPC) of atmospheric storage tanks and cylindrical floating roof
and fixed roof storage tanks, Pre-commissioning and commissioning of process units in oil, gas and petrochemical plants, Handover management in the oil, gas and power plant industries, Design and manufacture of LPG & oil products plants,
In order to globally develop its competitive ability, the Company puts its main focus on engineering, constructing and installing the spherical tanks which was leaded to launch the most massive hydraulic press in Iran in 2014 (3,000 metric tons) in the industrial zone of Semnan,Iran. Using its experts and previous successful experiences, this company has the full ability to perform engineering, procurement, construction, and installation of spherical tanks and is the only knowledge based company in construction of spherical tanks in Iran.
Having the indigenous “handover oriented” knowledge, the company has well actualized customer care and repeatedly experienced the ideal accomplishment of the previous projects along with employers.
An overview of the company projects on the company website can provide you with more information.
Petro Sazeh Beinolmelal Aram Co. (IPS)
www.petrostructure.com
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About US
Petro Sazeh Beinolmelal Aram Co. (IPS) is active in field of engineering, procurement, and construction (EPC), and operation of refinery, petrochemical and power plant fixed equipment for nearly a decade. It is the first private company in EPC of spherical tanks and preforms handover of mega projects in Iran.
IPS is honorably experienced in:
EP of 3 spherical tanks in the Shazand-Arak Refinery Expansion and Upgrading Project, C of 3 spherical tanks in the Shazand-Arak Refinery Expansion and Upgrading Project, Pre-Commissioning of area 5 and 7 in the Shazand-Arak Refinery Expansion and Upgrading Project, Handover of all process and utility units in the Shazand-Arak Refinery
Expansion and Upgrading Project, PC of two cylindrical fixed roof tanks in Tehran Pasargad Oil Company, PC of two cylindrical floating roof (condensate) tanks in Phase 13 of
South Pars, EPC of a spherical tank in Tabriz Polynar Petrochemical Complex, EP of three spherical tanks in Ibne Sina Petrochemical Co. (Mahshahr), EP of a spherical tank in Bushehr Petrochemical Company (Asalouyeh), EP of four LPG spherical tanks in Tanzania-Dar Es Salaam, C of four LPG spherical tanks in Tanzania-Dar Es Salaam, EPC of LPG Storage Unit in Tanzania-Dar Es Salaam, Procurement and fabrication of a tower with the length of 25 meters for
Chloran Chemical Production Company (Semnan),
The most important completed and under execution projects are as follow:
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IPS FactoryIn accordance with the resistive economy policy, job creation and entrepreneurship promotion, localization
of its technical knowledge and increase of its hardware facility to produce spherical tanks and other refinery and power plant fix equipment IPS Co. has bulit a shop in the industrial zone of Semnan in 2014 and obtained the permission to establish an industrial unit from the Ministry of industry, trade and mines.
To form the petals on the spherical tank shells, the company has constructed and operated the heaviest and
most massive hydraulic press machine with a capacity of 3,000 metric tons (working span of 6 meters) in this factory. This factory is also equipped with all the machineries and equipment required to produce other parts and accessories of spherical tanks among which the most important equipment are as follows:
20-tons overhead crane (2 sets) 32-tons overhead crane (1 set) 7-tons crane (1 set) 15-tons crane (1 set) Three-roller rolling machine, with the ability to roll up to a thickness of 40 mm and a width of 2 meters (1 set) High pressure air compressor, 950 cfm, 14 bar (1 set) Air compressor, 500 lit. , 8 bar (1 set) Diesel generator, 110 KVA, 350 KVA, 400 KVA (3 sets) Welding rectifiers, P501 GAM (55 sets) Gauging rectifiers, G1000 GAM (2 sets) Heavy shed with an area of 1000 m2
Light shed with an area of 200 m2 (warehouse and office rooms) Fenced warehouse with an area of 300 m2
Jack pallet (1 set) Hand lift truck / Stacker (1 set) Various welding and cutting machines
Petro Sazeh Beinolmelal Aram Co. (IPS)
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IPS Co., as a member of the Society of Iranian Petroleum Industries Equipment Manufacturers (SIPIEM), has managed to obtain quality management system certification (ISO 9001: 2008) from TUV NORD Company and is now on the approved vendor list of the following credible companies:
Ministry of Petroleum AVL List National Iranian Oil Refining and Distribution Company (NIORDC) National Iranian Oil Engineering and Construction Company (NIOEC) National Petrochemical Company (NPC) Supplying Petrochemical Industries Part, Equipment And Chemical Engineering Company (SPEC) Oil Industries Engineering and Construction Company (OIEC) National Iranian Gas Company (NIGC) Tehran Oil Refining Company (TORC)
IPS Co. was chosen as the “Top Entrepreneur” in Tehran in 2013 & 2017 by the Ministry of Cooperatives, Labor and Social welfare and it presented its handover-oriented knowledge “in completion of mega projects” at the ninth International Conference on Project Management and managed to register it. Meanwhile, in March 2015, the company name was put on the list of “science-based companies” by Iran’s Vice-President for Science and Technology Affairs. The company is trying to obtain new records on the implementation of industrial projects by realizing the slogan of “Iranian knowledge and global competition”.
IPS Co. has exported spherical tanks in order to execute international projects in foreign countries and was chosen and presented as one of the five top knowledge based services and products exporters in 2017.
Awards and Certificates
5/14/2016 Sipiem certification
http://www.sipiem.com/components/com_sipiemmembers/certification.php 1/1
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Project Name Client Location Capacity Scope Start Date FinishingDate
1 EP of three spherical tanksConsortium of Sazeh, ODCC
and SEI
Shazand-Arak Refinery Expansion 3*3,315 m3
Engineering and procurement of three spherical tanks with inside
diameter of 18.5 meters
March 14, 2009
December 15, 2009
2 Construction of three sphericaltanks
Consortium of Sazeh, ODCC
and SEI
Shazand-Arak RefineryExpansion 3*3,315 m3
Construction of three spherical tanks with inside diameter of
18.5 meters
November 1, 2009 July 3, 2011
3 Pre-commissioning of ShazandRefinery
Consortium of Sazeh, ODCC
and SEI
Shazand-Arak Refinery Expansion - Pre-commissioning of refinery
units May 1, 2011 November 21, 2011
4 Handover management for theunits of Shazand refinery
Consortium of Sazeh, ODCC
and SEIShazand Refinery - Handover management for the
units of refinerySeptember 23,
2011February 1,
2014
5 Procurement and Construction ofcylindrical storage tanks
Pasargad Oil Company
Pasargad Oil Company-Tehran 2*5,000 m3
Engineering, procurement and construction of two fixed roof
cylindrical tanks
September 21, 2011
September 16, 2012
6 Procurement and Construction oftwo condensate cylindrical tanks
Persian Sazeh Iranian Co.
Phase 13 of South Pars 500,000 bbl.
Engineering, procurement and construction of two condensate
cylindrical tanksMay 22, 2011 August 27,
2013
7 EPC of a spherical tank Polynarpetrochemical
PolynarPetrochemical-Tabriz 1,800 m3
Engineering, procurement and construction of a spherical tank
with inside diameter of 15.1 meters
January 15, 2014
January 15, 2015
8 EP of three spherical tanks Ibne Sina Perochemical
IPS Company inSemnan
2*523 m3 &
1*1,766 m3
Engineering, procurement and construction of two spherical
tanks with inside diameter of 10 meters and one spherical tank
with inside diameter of 15 meters
February 2, 2015
September 4, 2015
9 EP of a spherical tank Bushehr Petro-chemical
IPS Company inSemnan 4,186 m3
Engineering, procurement and construction of spherical tank
with inside diameter of 20 metersMay 3, 2015 January 3,
2016
10 EP of four spherical tanks Mihan Gas Co. ltd. (Tanzania)
Tanzania-Dar EsSalaam 4*3,000 m3
Engineering and procurement of four spherical LPG storage tanks with inside diameter of
17.9 meters
December 13, 2015
August 12, 2016
11 Construction of four spherical tanks Mihan Gas Co. ltd. (Tanzania)
Tanzania-Dar EsSalaam 4*3,000 m3
Construction of four spherical LPG storage tanks with inside
diameter of 17.9 meters
September 3, 2016
September 4, 2017
12 EPC of LPG storage units Mihan Gas Co. ltd. (Tanzania)
Tanzania-Dar EsSalaam 12,000 m3
Engineering, procurement and construction of a LPG storage
unitMay 14, 2016 March 16,
2018
13 Procurement and fabrication of a tower
Chloran Chemical Production Company
IPS Company inSemnan -
Procurement and fabrication of a tower with the length
of 25 meters
November 8, 2017
December 18, 2017
IPS Reference List
Petro Sazeh Beinolmelal Aram Co. (IPS)
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Employer: Consortium of Sazeh, ODCC and SEI (Sinopec in China)
Subject of Contract: in the form of two separate contracts:
1. Engineering and Procurement of three LPG spherical tanks with inside diameter of 18.5 meters (capacity 3000 M3 ), shell thickness of 54 mm and total weight of 1866 metric tons.
2. Construction of the above tanks,
Summary of achievements and functions: Full implementation of the contract due to contract table time, Full implementation of the contract with full respect to HSE principles, Performing the welding according to ASME standard, with a
maximum of 2% welding repairs, Obtaining the employer’s approval for engineering, construction
and final testing Concluding partnership agreement with the employer
LPG storage spherical tanks,EPC of three spherical tanksin the Shazand-Arak Refinery Expansion and Upgrading Project,
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Commissioning and HandoverDuring the final critical phases of the national project to Expansion and Upgrading the Shazand Imam Khomeini Refinery Company and at final phases of the project (93% in progress), IPS was contractually involved to manage the handover of the units to the end-user.collecting specialists, defining the duties of all groups and codifying the administrative approaches toward passing each refinery unit through Pre-Commissioning , Commissioning and Start-Upstages, Handover management has obtained mechanical completion certificate for all units and then managed to obtain Provisional Acceptance Certificate by running operability & performance tests.It is magnificently noticeable that IPS Co. played an important role in completion of the national project of Shazand-Arak Refinery Expansion and Upgrading Project by using the latest knowledge of management, developing the accurate administrative procedures, timely supply of skilled manpower and full handover of documents related to the refinery units, etc. Also the company has been honored for its good service and effectiveness on timely accomplishment of this national project.
Subject of Contract: In the form of two separate contracts:
Handover management for the units of the project of Shazand-Arak Refinery Expansion and Upgrading Project,
Completion of installation, testing, flushing, Reinstate of UG and pipelines fire, cooling tower system testing, Box up of spherical tanks at Area 5 and 7,
Employer:Consortium of Sazeh, ODCC, and Sinopec Engineering Incorporation (SEI)
Summary of achievements and functions: Rich to the “handover-oriented knowledge in completion of mega projects” and registering it in the
International Conference on projects management, Commissioning of refining units by IPS Co. as the first private company in Iran
Pre-commissioning, Commissioning and Handover
Petro Sazeh Beinolmelal Aram Co. (IPS)
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Project Name: Procurement and construction of tar storage tanks in Tehran
Employer: Pasargad Oil Company (ltd.)
Subject of Contract: Endorsement of engineering, construction and installation of two tar storage (cylindrical fixed roof) tanks with inside diameter of 20 meters and height of 17 meters (capacity 5000 M3 ).
Summary of achievements and functions: Obtaining practical experience in installation and commissioning of cylindrical fixed roof tanks Learning managerial lessons to use in similar projects
Fixed roof cylindrical tanks (Tar storage)
Project Name: Unit-143 condensate tanks in Phase 13 of South Pars
Employer: Parsian Sazeh Iranian Co.
Subject of Contract: Endorsement of engineering, Construction and commissioning of two condensates (cylindrical floating roof) tanks with inside diameter of 72meters and a height of 18 meters (capacity 500,000 barrels), total weight of 3,000 metric tons
Cylindrical floating roof tanks(Condensate storage tanks)
Petro Sazeh Beinolmelal Aram Co. (IPS)
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Employer: Polynar Company
Subject of Contract: Design and supervision of foundations, mechanical engineering, procurement, management, fabrication and construction of propylene spherical tank with inside diameter of 15.1 m (capacity 1800 M3), thickness of shell thickness of 46 mm and total weight of 315 metric tons
Summary of achievements and functions: Having registered the best record of the shortest implementation time for EPC of spherical tanks in Iran Performing welding according to ASME standard witha maximum of 2% welding repairs Performing a specialized design to reduce the waste of raw materials Performing the best welding sequence to define welding in order to reduce welding time Using Phase Array technology and comparing it with X-Ray test in terms of quality, time, cost and
environmental factors On time and successful execution of 32 piles with diameter of 1 meter and depth of 20 meters for
construction of spherical tank foundation
Propylene storagespherical tank,EPC of a spherical tank in theTabriz Polynar Petrochemical
Employer: Ibne Sina Petrochemical Co.
Subject of Contract: Engineering, procurement and fabrication of two spherical tanks with inside diameter of 10 meters and shell thickness of 21 mm and one spherical tank with inside diameter of 15 meters and shell thickness of 26 mm and the total weight of 371 metric tons
Summary of achievements and functions: Forming spherical tanks petals with 3000 tons hydraulic press
located in IPS factory Qualified fabrication of 86 petals and other accessories within
60 days Obtaining consent from the employer after completion of
the project Getting the employer’s approval for the engineering,
procurement and fabrication
Mixed Butane Tank, Normal Butane Tank,ISO Butane TankEP of three spherical tanks
Petro Sazeh Beinolmelal Aram Co. (IPS)
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Employer: Bushehr Petrochemical Company
Subject of Contract: Engineering and procurement of a spherical tank with inside diameter of 20 meters (capacity 4180 M3), thickness of shell 56mm and total weight of 692 metric tons
Summary of achievements and functions: Procurement of steel plates for tank shell from Germany according to the employer’s requirements Forming spherical tank petals with 3000 tons hydraulic press located in IPS factory Qualified fabrication of 62 petals and other accessories within 45 days Obtaining the employer’s approval for completion of the project Getting the employer’s approval for the engineering, procurement and fabrication
LPG Of SPEC Tank EP of a spherical tank in the Bushehr Petrochemical Company
Petro Sazeh Beinolmelal Aram Co. (IPS)
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Relying on “handover-oriented” knowledge, employing managerial lessons learned and using its valuable experience in successful implementation of projects for EPC of spherical tanks and its influential presence in the domestic mega projects, Petro Sazeh Beinolmelal Aram Co. (IPS) concluded some contracts in Tanzania in 2015 for engineering, procurement, construction and commissioning of spherical tanks and LPG storage unit in that country aiming to enter the international market.
Employer: Mihan Gas Co. ltd. (Tanzania)
Subject of Contract: In three separate contracts:1. Engineering and Procurement of four spherical LPG tanks with inside diameter of 17.9 meters (capacity 3000 M3), shell thickness of 44 mm and total weight of 1760 metric tons 2. Construction of the above tanks3. Engineering, Procurement and Construction of the related LPG storage unit
Summary of achievements and functions: Forming spherical tanks petals with 3000 tons hydraulic press located in IPS factory Qualified fabrication of 248 petals and other accessories within 100 days Implementation of the project in accordance with the detailed schedule planning The use and deployment of handover management knowledge in the timely completion of the project Implementation of the project in accordance with engineering standards and technical requirements
related to the different working levels, Obtaining the approval for engineering from the employer or the emplozyer consultant Using and training local labors (in Tanzania) during the project implementation Learning new managerial lessons in implementing international projects Chosen as one of the five top knowledge based products and services exporter companies
LPG Storage unit including spherical tanksin Tanzania Dar Es Salaam
EPC of LPG storage unitin Tanzania-Dar Es Salaam
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P (Procurement and Fabrication) of a tower with the length of 25 meters
Employer: Chloran Chemical Production Company
Subject of Contract: Procurement and fabrication of a tower with the length of 25 meters
A Tower with the length of 25 meters
Summary of achievements and functions: Successful completion of the project within a month Getting the client’s letter of satisfaction
Head Office: No.5 , 6th Alley , 2nd Bimeh St. , Jadeh Makhsoos , Azadi Sq. , Tehran , IranTel: +98 21 44 66 41 40 , 44 69 14 09 Fax: +98 21 44 66 84 30Email: [email protected]
Factory: 6th Karfarmayan St. , Karfarmayan Blv. , Semnan Industrial town , Semnan , IranTel: +98 23 33 65 30 53 , 33 65 32 53Email: [email protected]
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