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PETITION FILED STATUS - Madhya Pradeshmppgcl.mp.gov.in/ROC-CS/ROC report 2010-11.pdfintegrator and...
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ANNUAL REGULATORY COMPLIANCE REPORT OF MPPGCL FOR THE YEAR 2010-11
(Period from 1st April’10 to 31st March’11)
In pursuance with various directives and Guidelines for Regulatory Compliance
Regulations, 2005, the Annual status of compliance of various directives of MPERC in
respect of MPPGCL for the financial year 2010-11 has been prepared.
This report is broadly structured in four sub groups as elaborated below:-
1. Petitions already submitted to Hon‟ble Commission. during April 2010 to March,2011.
2. Petitions becoming due in near future. 3. MIS related matters.
4. Status of Compliance of directives given by Hon‟ble Commission.
Hon‟ble Commission has passed an order dated 03.03.2010 for approval of
Generation Tariff for Year FY-10 to FY-12 wherein, certain fresh directives have been
issued by the Commission. The updated compliance status against these directives
have been listed in Part „A‟ enclosed.
(1) Status of petitions submitted in FY 10-11.
PETITION FILED
STATUS
i) True up of Generation Tariff for FY 2007-08
(i) Petition No.55 of 2009.
(ii)MPERCorder passed on 24.01.11
ii) Tariff Petitions for determination of final tariff of
(a) Manikheda Unit No. 1,2,3 (b) Jhinna Unit No. 1 & 2 (c) SGTPS unit No.5
The Petition for determination of final tariff of these units shall be submitted by MPPGCL Shortly after receipt of CA certified final project costs of these units.
iii. Proposal of M.P Power Generating Co. Ltd. for approval of Generation Tariff of Amarkantak (1X 210 MW) Thermal Power Station.
i. Petition filed on 29-4-2010.
ii. Commission issued orders for provisional tariff for FY‟10&11.
iv. Petition for capital expenditure of Ash bund construction at STPS for existing units.
i. Petition filed on 26-3-2011.
i. Orders issued on 25.04.2011 .
v. Proposal of MPPGCL for approval of Generation tariff of ATPS #5 for FY-12.
i. Petition filed on 15-2-2011.
ii.Commission issued orders on 18.3.11 for provisional tariff for FY-12 and directed to file final tariff petition by 15.5.11.
iii. Final Petition filed on 13-5-2011.
2. Petition due for submission :
PETITION TO BE FILED STATUS
i. True up of Generation Tariff for FY 2008-09
ii. True up of Gen Tariff for FY 2009-10.
i. True up petition of Generation Tariff for FY‟09 shall be filed by MPPGCL in May‟11.
ii. True up petition of Gen. Tariff for FY‟10 is under preparation.
3. MIS related issues –
The Commission directed MPPGCL to submit MIS in the following manner :-
FORMAT NO.
SUBJECT/INFORMATION PERIODI-CITY
SUBMISSION
Gen-1 Power Station-wise Generation Target Vs. Actual
Monthly Quarterly
Gen-2 (Revised)
Power Station wise Coal consumption target Vs. Actual
Monthly Quarterly
Gen-3 Power Station wise status of Weight-o-meter and weigh bridges.
Monthly Quarterly
Gen-4 Power Station wise Fuel cost target Vs. Actual
Monthly Quarterly
Gen-5 Power Station wise Man Power sanctioned Vs. Actual
Monthly Quarterly
Gen-6 Power Station wise Pollution parameters and details of outages.
Monthly Quarterly
MPSEB-1 MPSEB Performance (Partly pertaining to Genco)
Quarterly Quarterly
The above MIS Reports are being submitted regularly by the utility. The latest
MIS submitted for quarter ending March‟11 has been sent to the Commission on
29.4.2011.
The MIS reports have also been uploaded on MPPGCL‟s web site. Utility is being
perused continuously to expedite the MIS informations from site and submit the same
in the scheduled time limit to Hon‟ble Commission.
4. MIS for Key parameters –
The commission directed to submit the information monthly in the specified
format. This MIS contains the details of performance parameters as well as
financial parameters. The status of performance parameters is already included
in the MPSEB-1 format mentioned above. These reports are being sent regularly
on monthly basis to Hon‟ble Commission. The latest report for the month of
March‟11 has already been sent to the Commission on dated 28.4.2011.
5. Display of information on website –
The Commission directed MPPGCL to display the following information on MPPGCL website ( www.mpgenco.nic.in ) The information is being updated regularly. i. Display of Annual Performance Standards of Genco. ii. Display of Actual Monthly Availability & Capacity Index of Thermal & Hydel
Power Stations respectively. iii. Display of Monthly Key Parameters of Genco. iv. Display of reasons for deviation in actual maintenance schedule. v. Display of information of ROC – “Consolidated Regulatory Compliance
Report of ROC submitted to MPERC.” vi. Display of month wise breakdown details. 6. Action Plan for Performance Improvement: In order to improve the performance of MPPGCL‟s Thermal Power Plants,
plans have been made at headquarters level as well as at Power Stations, in
consultation with officials of the NTPC consultancy wing and the implementation
of short time plans as well as long time plans, has been started. The details of
steps taken in this regard, are indicated in part „B‟ of the report.
7. Billing & Payment: Based on the certified availability factor and capacity index data and
energy meter readings issued by SLDC, MPPGCL prepares energy bills in
accordance with terms & conditions of Generation Tariff Regulations & Tariff
order. These bills are being issued to M/s Tradeco on 7th day of each month
regularly.
(SK KHIYANI) (JS GROVER) ADDL. CE (CS) ROC MPPGCL MPPGCL
Sl.No.Item Commission's directives Status of compliance as per true up order
for FY 2007-08
Latest/Present status of compliance
1 Data Based
Management &
Management
Information System
The Commission in its Generation
Tariff Order for FY 06 has already
directed the Generating Company to
prepare a time bound
programme/action plan and apprise the
Commission on the implementation of
the action plan.
A scheme of Rs.28 Crores has been
approved by BoD of MPPGCL as well as
GoMP. PFC has also agreed to finance
the scheme upto Rs.22 Crores and has
been consented by MPPGCL. MoA has
been signed on 12/12/07. DFID provided
support in preparation of Technical
Specification. The implementation is being
planned in phases. The Tender is being
issued for appointment of Consultant for
implementation support.
M/s Telecommunication Consultants India Ltd., New Delhi have been appointed consultants vide
order dt. 1//1/2010. Based on the doocuments prepared by them, tenders for appointing system
integrator and ERP-OEM have been issued. The techno commercial offers have been evaluated
and price bids have also been opened, which. The case has been put up to the BoD for approval, in
the meeting to be held on 15.06.11.
2 Improvement in
Performance of
Generating Units
The units of ATPS, Chachai PH-I have
been de-commissioned permanently
from 1st April, 09. The Commission has
been expressing its concern over the
deterioration of the performance of
generating units of MPPGCL. Vide
letter MPERC/DD (Gen)263 dated 2nd
Feb. 2009, the Commission had also
expressed its serious concern to State
Govt. in this regard. To carry out the
renovation and modernization works for
improving the performance of
generating units, the Commission had
registered suo-moto against MPPGCL.
Hearing in the matter was held on 25th
March, 09. The petition was disposed
off with certain directives issued to the
company.
The Detailed Project Report of (R&M) in
respect of STPS, Sarni already submitted
after the approval of BoD MPPGCL. The
queries raised recently by Hon'ble
Commission are being replied. The other
(R&M) activities in respect of SGTPS,
Birsinghpur are recommended by CEA to
be taken up in the 13th Plan. Fuirther,
MPPGCL has awarded contract to M/s
NTPC, for gap analysis, technical audit and
preparation of improvement plan for all
Thermal Power Stations. M/s NTPC, have
visited all the Power Stations and their
report is awaited.
Hon'ble SERC vide order dt. 16/7/2010, has directed MPPGCL to review and align DPR with
revised CEA guidelines and also directed MPPGCL to file fresh proposal after revision of DPR and
execution of R&M of PH-II/PH-III of STPS to be undertaken only after Commission's approval.
(1) An order has accordingly been placed on M/s NTPC for carrying out RLA, CA & PET studies
and preparation of DPR.
- RLA and other studies have been completed and draft DPR has been submitted by NTPC . The
same shall be submitted to Commission after finalisation.
(2) Since as per revised guidelines of CEA, the R&M of 210 MW units is to be carried out after
completition of 20 years' life, the tenders for appointment of consultant for RLA/CA on any one unit,
have been deferred and the work of RLA shall be undertaken in the year 2012. However, in order
to improve the performance of 2x210 MW units of PH-I SGTPS, major works with the help of OEM
have been planned for next AOH. The units are expected to perform better after completion of
these works, due to improvement in condition of partial loading.
(3) The R&M works on 120 MW Unit No. 4 of ATPS Chachai have been completed and R&M work
of TG in Unit No. 3 is in progress and due to major defects/damages found in TG, the work of
R&M is expected to be completed by Sept. '11.
(4) The actual performance of Generating Stations in FY-11, reasons for deterioration in
performance, steps taken and proposed to be taken in next financial year for marked up
improvement in the peformance of generating stations are elaborated in Annexure-I. `
STATUS OF COMPLIANCE OF DIRECTIVES GIVEN BY THE COMISSION
3 Energy Audit The Commission further directs the
MPPGCL to carry out energy audit in its
thermal plants regularly and based on
this audit determine SHR phase wise
for all stations. MPPGCL shall provide
reasons for the observed differences in
values determined on the basis of this
audit and actual coal consumption. The
Company is also required to determine
SHR separately for all stations after
discounting the energy generated and
coal assumed to be fed in the boilers
during the period when its weight-o-
meters are non functional. The
Company shall submit above reports
quarterly and shall place the data on its
website. The Commission shall arrange
to review the position through a
consultant and by taking up the scrutiny
suo moto through a petitions.
The Energy Audit of ATPS, Chachai &
SGTPS, Birsinghpur has been got
conducted through M/s ERDA, Vadodara
and for STPS, Sarni through CPRI. Firms
have submitted their recommendations.
Station Heat rate and other parameters are
calculated in line with the recommendation
issued. The quarterly report was being
submitted regularly as directed. In April
'09, Hon'ble Commission have revised the
formats and advised to send report every
month instead of quarterly basis. Now,
Hon'ble Commission has consented to
send this report on Quarterly basis. The
Report for quarter ending June, 2009 has
already been sent to the Hon'ble
Commission and next Report is due in
October, 2009.
1. Regarding process to carry out the mandatory Energy Audit in pursuance to the
directives/notifications of Ministry of Power (MoP) and Bureau of Energy Efficiency (BEE), MPPGCL
has prepared a draft tender document and scope of work for Energy Audit of all its Thermal Power
Plants. BEE has informed that they are notifying list of Accredited energy auditors by Oct.2011,
thereupon Energy audit as per EC Act 2001 shall be conducted.
2. The quarterly report on Station Heat Rate & other parameters is being sent to Hon'ble
Commission regularly and the last report for the quarter ending Dec. '10, has been sent to the
Commission vide letter No. 938 dated 09-03-11.
3. Necessary short time measures to improve SHR of units are also being taken with the help of
NTPC officials posted at sites and headquarters.
4 Detailed Capital
Expenditure Plan
The Commission directs that the
Capital expenditure plan along with the
financing plan for the tariff period
commending from FY 07 may be
submitted before the Commission for
its approval. The Commission in the
event of the Company not complying
with this direction shall disallow
additional depreciation and interest on
loan borrowed for funding the capital
expenditure.
The Detailed Project Report of (R&M) in
respect of STPS, Sarni already submitted
after the approval of BoD MPPGCL. The
equerries raised recently by Hon'ble
Commission are being replied. The other
(R&M) activities in respect of SGTPS,
Birsinghpur are recommended by CEA to
be taken up in the next Plan. The balance
activities of R&M Scheme of ATPS,
Chachai is under implementation in Unit-4
(under shut-down upto December, 2009)
and immediately thereafter the work shall
be under taken in Unit-3 of ATPS,
Chachai.
(i) R&M activities for SGTPS, have been initiated & the tender for appointing a consultant is under
process.
(ii) The R&M work of TG in Unit 4 has been completed in Aug. '10 & R&M work of TG Unit 3 at
ATPS is in progress.
(iii) The draft DPR for R&M after completion of RLA studies at STPS PH-II/III, has been prepared
by NTPC. The same shall be submitted to Hon'ble Commission after its finalisation. After approval
of the DPR, the tenders for R&M of STPS 6, 7, 8 & 9 shall be floated.
(iv) On need based requirement, the following R&M schemes are under implementation stage, by
financial assistance of M/s PFC.
STPS:
(1) Total R&M scheme project cost - Rs.25.04 Cr.
(2) Financial Assistance from PFC - Rs.20.51 Cr.
(3) Amount disbursed by PFC - Rs.18.40 Cr. (Upto FY 2011).
Scheme under implementation (with revision):
(1) Replacement of 3 Nos. of Boiler Feed Pump Motor Set - Rs.8 Cr.
(2) Supply and installation of Generator transformer 250 MVA - Rs.9.22 Cr.
(3) Supply and installation of 6.6 KVA SF-6 Breaker for Unit 9 (Completed) - Rs.2.37 Cr.
(4) Services of NTPC for conducting RLA Study/CA/PET and Energy Audit in Unit 7 of STPS -
Rs.4.96 Cr.
SGTPS:
(1) Total R&M Scheme cost - Rs.24 Cr.
(2) Financial Assistance from PFC - Rs.18.96 Cr.
(3) Amount disbursed by PFC - Rs.16.20 Cr. (Upto FY 2011).
Scheme under implementation:
(1) Replacement of HP Heater Unit No. 1 & 2 - Rs.10.61 Cr.
(2) Procurement of spare generator transformer 250 MVA (Completed) - Rs.10.22 Cr.
AMARKANTAK TPS:
(1) Total R&M scheme Project Cost - Rs.124.3 Cr.
(2) Financial Assistance by PFC - Rs.99 Cr.
(3) Amount disbursed by PFC - Rs.85.72 Cr. (Upto FY 2011).
Scheme under implementation :
(1) R&M of Boiler & Turbine and its Auxiliaries completed.
(2) Scheme under R&M work of Turbine generator with the
order value cost of Rs.59.79 Cr. is under progress.
5 Power Station-wise
Accounting
Statements
The Compajny is advised to treat each
power station as a strategic business
unit and should prepare a separate
Balance Sheet and profit and loss
account for all its SBUs. The
Commission also directs MPPGCL to
pay attention to strengthening its
accounting functions by coding its
accounting policies and inducting
trained accounting professionals. The
accounting function needs to be fully
computerized so that the requirements
of the Companies Act of publishing half
yearly accounting reports and finalizing
the financial statements within six
months of the close of the financial year
can be met.
MPPGCL have requested Hon'ble
Commission to allow preparation of station-
wise balance sheets for the year FY 2010
onwards with computerization of
Accounting Functions, which has been
consented by the Hon'ble Commission with
further directives to implement positively.
(i) In the true-up petition for FY-09, detailed station-wise break-up has been furnished.
(ii) The work of preparation of True-up Petition for FY-10 is under-way & shall be submitted shortly.
(iii) After crystallizing the base data for True-up Petition, station-wise accounting statement shall be
submitted.
6 Station-wise Cost
Identification
The Commission directs the Company
that in future all tariff petitions must
have station-wise cost identification and
segregation based on thneir individual
Balance Sheet and Profit & Loss
account. Each petition must have
subsections devoted to each of its
stations. The Company must provide
detailed reasons for their projections
and segregations especially for cost
item like interest liability. In the
absence of these details the
Commission shall draw adverse
inference and the costs may be
accordingly reduced.
MPPGCL have requested Hon'ble
Commission to allow preparation of station-
wise balance sheets for the year FY 2010
onwards with computerization of
Accounting Functions, which has been
consented by the Hon'ble Commission with
further directives to implement positively.
However, MPPGCL is submitting Station-
wise cost elements in the Petitions, as
desired by Hon'ble Commission.
MPPGCL shall submit station-wise cost identification in the true-up petition of FY-10 onwards as
desired by the Hon'ble Commission.
7 Setting up Coal
Washeries System
The generation company shall explore
the possibility of setting up of Coal
Washeries System for their Thermal
power stations. The cost benefit
analysis in this regard shall be
submitted to the Commission before
October 2006 failing which the
Commission shall consider revising the
SHR and other perfomance parameters
to bring these to the prevailing level of
similar stations where Washeries and
beneficiation has resulted in improved
performance.
In view of coal shortage in the country at
present, Govt. of India have given
allocation for imported coal to the tune of
6.00 lakh tonne per annum for which the
Company is making necessary
arrangements for blending and
procurement.
In order to meet the additional demand of better quality of coal, MPPGCL has started procurement
of Imported Coal as per import taget given by GoI and as per permission accorded by Govt. of MP -
(i) 1.5 lakh Tons of imported coal has already been used in FY-11 at STPS, SGTPS & ATPS.
(ii) Tender for procurement of 4 LMT imported coal (2,5 LMT for STPS & 1.5 LMT for SGTPS) has
also been floated and the price bids have been opened and the case is being put uyp to Business
Committee of GoMP for approval. However,due to higher rates, tenders for import of 8 LMT coal,
shall be invited again shortly.
PRAT –B
Improvement in the Performance of Generating Stations of MPPGCL.
(1) The performance parameters all the thermal power stations during the financial year 2010-11 and comparison of these parameters, for the corresponding period of the finance year 2009 -10 are as tabulated below-
55
PERFORMANCE PARAMETERS FROM April TO MarchPERFORMANCE PARAMETERS FROM April TO March
POWER STATIONCAPACITY
IN MWYEAR
GENERATION
IN MU
P.U.F.IN
%
AUX.CO
NS IN %
SP.COAL.
CONS
Kg/KWH
Sp
Sec.OIL IN
Ml/KWH
2010-11 497.53 23.66 11.80 0.79 5.82
2009-10 619.06 29.45 13.45 0.77 7.49
2010-11 1420.76 77.23 9.97 0.68 0.91
2009-10 1184.07 78.24 10.43 0.63 1.97
2010-11 1918.29 48.66 10.44 0.71 2.18
2009-10 1803.13 45.89 11.72 0.69 4.32
2010-11 1761.08 64.33 10.45 1.01 10.47
2009-10 1798.38 65.69 10.51 1.00 10.69
2010-11 2089.13 58.17 10.78 1.02 6.03
2009-10 2393.61 66.64 9.59 0.92 3.39
2010-11 2205.36 59.94 11.15 1.01 6.20
2009-10 2270.39 61.71 10.35 0.91 2.81
2010-11 6055.56 60.51 10.82 1.01 7.38
2009-10 6462.38 64.57 10.12 0.94 5.22
2010-11 1910.84 51.94 11.45 0.83 2.99
2009-10 1892.43 51.44 11.22 0.88 1.79
2010-11 2144.93 58.30 10.31 0.79 1.63
2009-10 2473.73 67.24 10.23 0.82 0.75
2010-11 3665.85 83.70 5.24 0.68 0.89
2009-10 3379.54 77.16 6.09 0.70 0.82
2010-11 7721.62 65.78 8.18 0.75 1.61
2009-10 7745.70 65.99 8.67 0.78 1.04
2010-11 15695.47 61.10 9.48 0.85 3.91
2009-10 16011.21 62.86 9.55 0.84 3.07
AMARKANTAK PH-II 240.0
AMARKANTAK PH-III 210.0
AMARKANTAK COMP
SATPURA PH-I 312.5
450
SATPURA PH-II 410.0
SATPURA PH-III 420.0
SATPURA COMP 1142.5
SGTPS PH-I 420.0
SGTPS PH-II 420.0
TOTAL MPPGCL 2932.5
SGTPS PH-III 500.0
SGTPS COMP. 1340.0
As intimated earlier, consultancy services of M/s NTPC have been avaited by MPPGCL from Oct.2010. NTPC Personnel have been deputed in Power Stations as well as in Head Quarter to monitor the performance of the thermal units. Action Plan has been prepared by NTPC and its implementations is in progress. After availing consultancy services, improvement in operating parameters of MPPGCL is observed which is as under:
S.No. Parameter Performance till Oct.2010
Performance till March 2011
1 PLF (%) 53.40 61.10 %
2 AVF (%) 73.46 79.42 %
3 Forced outage (%) 08.34 08.19 %
4 Load Factor (%) 72.69 76.9 %
5 Sp. Oil Cons. (ml/Kwh)
04.52 03.91
It is likely that performance parameters shall be further improved in future.
(2) The reason for no marked up improvement in performance parameters
are attributed to Partial loading of units due to poor coal quality, forced
shutdown of units due to boiler tube leakage, coal shortage, low vacuum
problem and extended overhaul of the units in planned AOH. For the year
2010-11, PLF of MPPGCL achieved was 61.10% and percentages of
Partial loss, planned outages and forced outages were 18.33 %, 12.2%
and 8.19% respectively.
The reasons of low generation, in brief, are as under :
ATPS, CHACHAI:
(a) The reservoir level at ATPS, Amarkantak had become very low due to
low rains last year. This resulted in stopping of 120 MW Unit no.3 from 22
May 2010 to 23 July 2010, resulting in Loss of Generation of 176.88 MU.
(b) The 120 MW Unit no.4 was under Renovation & Modernisation from
25 July 09 to 26 Aug.10 causing 424.41 MU loss of Generation from April
10 to 26 Aug. 10.
STPS, SARNI
(a) Due to poor Coal Quality at STPS, Sarni, in month of April 10 to
March-11, the units had to be run on partial load resulting in the loss of
Generation of 844 MU.
(b) There was acute coal shortage at STPS, Sarni in month of May-10 to
March-11, Due to coal shortage the units had to be run on partial load, the
loss of Generation was 634 MU.
SGTPS, BIRSINGHPUR
(b) At Sanjay Gandhi Power Station, Unit No.4 (210MW) was stopped on
7 July 2010, on account of accident in boiler due to pressurization. Due to
this, Skin Casing of boiler second pass of Economiser intermediate zone,
completely dislodged. The skin casing of all four sides had fallen down and
damaged the feed inlet header and adjoining joints. Buck stay with tie
Channel was also detached, in adjoining area of four sides. Few
Economiser coils, had been damaged. Hanger supports of all Coal Mill
(a) There was coal shortage in SGTPS, Birsinghpur in the month of May-
10 to Sept.-10, Dec.-10 & March-11. On account of this, the units had to
be run on partial load, resulting in the loss of Generation as 471 MU.
pipe lines were also damaged. The damages were severe, leading to
longer AOH period. Unit was synchronized on 2 November 2010.
Accordingly unit was out for 78 days in excess of schedule which lead to
loss of Generation of 383 MU.
The detailed analysis w.e.f. April 10 to March 2011 in respect of forced
outages, of the units are indicated in Annexure-A & B. Similarly detail
analysis in respect of Partial Losses are indicated in Annexure-C.
4/ In order to reduce the forced outages and Partial losses in future,
MPPGCL has taken consultancy services of M/s. NTPC & award in this
respect has already been placed vide order No. 07-03/OSG/NTPC/2850
dtd. 16.08.2010.
M/s. NTPC vide letter dtd. 15th April 2011 has submitted Action Plan & its
present status for the year 2011-12 a copy of which is enclosed. All out
efforts shall be made to rectify the defects and take other corrective
measures in upcoming AOH’s, this year.
Consultancy wing of M/s. NTPC has deputed their officers at all power
stations & at HQ level to monitor the performance parameters of the units.
M/.s NTPC had engaged their team in Oct. 2011 since then,
improvement in performance parameters have also been indicated in the
subject letter dtd. 15.04.2011.
As far as measures to reduce Station Heat Rate is concerned unit wise
hourly data of critical parameters affecting Heat Rate is now being
monitored in all the three power stations. Based on this data, action plan
will be chalked out for implementation during Annual Overhaul of the units.
In order to ascertain the quantum and area where losses are taking place
which is resulting in higher station heat rate, steam path audit in one 210
MW turbine of Unit No. 7 of STPS, had been conducted and it was noticed
that heat rate deterioration of 396.95 KJ/Kwl was there in opening audit
and after maintenance in COH the same could be reduced to 216.93
KJ/Kwh (including audit). Thus only 45.34% reduction could be achieved
in COH. It is felt that the balance loss will be reduced only when
comprehensive R&M could be done. The condition of other turbines is
assumed to nearly same.
As far as Auxiliary Power Consumption, is concerned current monitoring of
units wise HT equipments (BFP, ID,FD, PA Fans & Mills) will be done by
NTPC/side officials. Train efficiency test of BFP’s of all unit will be
conducted shortly as indicated in Action Plan of M/s. NTPC.
5/ MPPGCL has also made strategy for the year 2011-12 & proposed to fix
target of 76.4% by reducing partial loss, planned & forced outage to the
tune of 11.00 % ,5.4.% & 7.00% respectively.
Maintenance programme of the units & work to be carried out are as
under:
ATPS, Chachai (2x120 MW + 210 MW)
The Renovation & Modernization of Unit NO. 4 (120 MW) has been
completed and unit is presently running on an average load of 105-110
MW, since the unit has returned back into system after R&M, AOH of this
unit for FY 12, shall be deferred.
Renovation of Unit No. 3 (120 MW) is under progress and is likely to be
back in Sept., 2011. It is expected that this unit will also run on 105-110
MW like120 MW Unit No. 4.
Unit No. 5 (210 MW) is presently running on 210 to 215 MW i.e. on 100%
capacity. The unit shall be taken for AOH for on 15 days AOH in F.Y. 11-
12 to perform condenser cleaning, strainer cleaning, over speed setting of
turbine & coal nozzle replacement, in addition to routine maintenance jobs.
STPS, SARNI
Lake level is sufficient at this time as compared to the year 2009-10 and
dredging of the lake is also in progress as such, problem of low vacuum is
not envisaged during summer season of 2011-12, under normal
circumstances.
STPS, Sarni, PH-I (5x62.5 MW)
Unit No. 1,3, 4 & 5 shall be taken for AOH for 21 days and AOH of Unit-2
shall be deferred for the year F.Y. 11-12.
STPS, Sarni, PH-II (1x200 + 1x210 MW)
Unit No. 6 (200 MW) shall be taken on AOH for 30 days to attend Pent
House & Air Pre-Heater Maintenance. Similarly, Unit No.7 shall be taken
on AOH for 20 days to attend Duct, Pent House & Air Pre Heater
Maintenance.
STPS, Sarni, PH-III (2x210 MW)
The AOH of Unit No.8 shall be taken for 20 days and AOH of Unit No. 9
shall be done for 10 days only.
SGTPS, BIRSINGHPUR
Unit No. 1 (210 MW) shall be taken for AOH for 25 days for platen Super
Heater outlet header replacement, repair of Reheater coils, replacement of
PF venturies of coal pipes etc.
Unit No. 2 (210 MW) shall be taken on AOH for 45 days to attend Platen
Super Heater outlet Header, Re-heater Coil of bottom & middle bank,
restoration of Wind Box, Air Heater tube replacement, replacement of PF
venturies etc.
Unit No. 3 (210 MW) shall be taken on AOH for 21 days to attend
Generator Seal & Economizer Top Bank replacement, APH tube
replacement, repair/replacement of coal burners etc.
The AOH of Unit No. 4 (210 MW) shall be done for only 10 days to attend
the problem of abnormal …………………..
Unit No. 5 (500 MW) shall be taken on AOH for 15 days in F.Y. 11-12 to
attend PF burners, to attend air leakages etc.
6/ The works of major replacement of boiler pressure parts in Unit No. 2 of
SGTPS shall be undertaken with the help of OEM M/s Alstom. It is felt
that after completion of these works and also after replacement of primary
super heater headers in 210 MW Unit No. 1 & 2, the problem of partial
loading on these units will be solved and the units can be run on full load
after AOH of FY 12. Similarly at STPS the replacement of pressure parts
with help of OEM M/s BHEL shall be undertaken on two units, which will
definitely result in improvement in these units. The details survey of boilers
is being undertaken to identify the leakage prone area, with the help of
engineers of M/s NTPC and all out efforts shall be made to carryout
repair/modification works in these area, to reduce forced outages due to
tube leakages.
7/ The total requirement of coal shall be about 170 LMT for which ACQ has
to be enhanced to 189 LMT.
The additional requirement of coal shall be met by import of coal as desired by
CEA.