Perstorp Capa for spearhead performance · 2010-12-01 · winning formula, are specifically...
Transcript of Perstorp Capa for spearhead performance · 2010-12-01 · winning formula, are specifically...
Capa®
For spearhead performance
Our Capa® Caprolactones Impart outstanding low-temperature flexibility and flex fatigue performance for PU elastomers and coatings Provide unique performance benefits for PU adhesives, coatings, elastomers and thermoplastics Offer low-temperature thermo-formability and excellent adhesion to a wide range of substrates including
oily leather with thermoplastic caprolactones Possess low melt viscosity for ease of processing
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TABLE OF CONTENTS Page
Polyurethanes 5
Adhesives 10
Paints 12
Automotive 14
Footwear 16
Miscellaneous 18
Typical applications 21
Product data summary 22
Youneedapartnerwhocanseethebigpicturewhenitcomestoyourproducts,yourprocessesandyourcustomers.Ourexperienceandexpertiseinthespecialnichesoforganicchemistry,processtechnologyandapplicationdevelopmentareatyourservice,providingyouwithacompletechainofsolutionstoenhancequalityandprofitabilityateverystep.
Ourversatileintermediates,anessentialelementofyourwinningformula,arespecificallydesignedtoaddvalueandenhanceend-productperformance.Yoursolutiontomeetingtheincreasingdemandsforsafer,lighter,moredurableandenvironmentallyfriendlyend-userproducts,beginshere.
The elements of success Innovation in everything we doInnovationdistinguisheseveryaspectofourbusinessprocess.Developingsmarterandsafersolutionscreatesrealvalueinnewchemicalapplications.Focusedinnovationinstillsleader-shipandpurposeinourbusinessactivities,improvesinternalprocessesandincreasesapplicationandproductcompetitiveness.
Delivering our promises globally Ourglobalpresenceprovidesyouwithreliablesolutionsandprocesses,consistenthighquality,securityofproductionandsupplyanddeliverywithprecision.Thiscommitmentalsomeansrapidresponsewhenproductorapplicationsupportisrequiredandtheverybestintechnicalsupport.
Putting the care into chemicalsWetakeourresponsibilitiestoheartandarecommittedtoattentive,sustainablebusinesspractices.Weminimizerisksforourcustomers,ouremployeesandtheenvironmentbyworkingproactivelytoensuresafeproductsandprocesses.
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Main applications & marketsPUmanufacture
Coatingsandpaints
Adhesives
Thermoplasticpolyurethanes
Castelastomers
Toeandheelcounterreinforcement
Orthopedicsystems
Hotmeltadhesives
Resinmodification
Pigmentdispersion
Furtherhighperformanceapplications
Spearheading performance in products & processesCapa®isourrangeofcaprolactones,comprisingmonomerandpolycaprolactonesofvaryingmolecularweightandfunctionality.
Ascustomersstrivetoimproveproductperformance,weprovidetargetedsupporttoenablethepropertiesofCapa®productstobeexploitedfullyinthemostdemandingapplications.Thesynergyofourcustomers’specializedapplicationknow-howandourownproductexpertisehelpstoguaranteethatCapa®caprolactonesarethespearheadsolution,aimedwithprecisiontoensureoptimumperformance.
Capa®polycaprolactonesareusedtoenhanceperformancetohigherlevelsandopenupnewmarketareas.
ThespecialperformancepropertiesofCapa®polycaprolactonesaredeterminedbythering-openingadditionpolymerizationusedintheirmanufactureandmolecularstructure.Ring-openingadditionpolymerizationmeansthatby-products,suchaswater,arenotproduced.Thereactionsarecarriedoutatlowtemperaturesemployinglowcatalystlevels,whichleadstogreatercontrolofthepolymerizationprocessandfinishedproductcharacteristics.
Capa® in polyurethane applicationsCapa®polycaprolactonesarespecialtypolyesterpolyolsthataretypicallyusedasthesoftsegmentcomponentinawiderangeofhighperformancepolyurethanes(PUs).Theseinclude:
clearandpigmentedPUcoatings
polyurethaneadhesives
thermoplasticpolyurethanes(TPUs)
castelastomers
TheuseofCapa®Polyolsprovidesanumberofperformancebenefitsforeaseofprocessingandfinishedproductperformance,suchas:
low-temperatureflexproperties
goodhydrolyticstability
excellenttearstrength
consistentreactivity
lowpolyolviscosity
R-NCO + R’-OH R-NH-CO-O-R’Isocyanate Alcohol Urethane
OCN-R-NCO + HO-R’-OH -(O-OC-HN-R-NH-CO-O-R’)n-Diisocyanate Capa® Polyol Polyurethane
We welcome your questions. More detailed information and specifications of each product are available on www.perstorp.com or through your Perstorp sales representative.
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BenefitsCapa®-basedurethaneshavealowerdensitythanthosederivedfrompolyadipates
Capa®Polyolscanbeusedwithbothaliphaticandaromaticisocyanates
Outstandingresiliencegivingelastomerswithlowhysteresisproperties
Allprimaryhydroxylgroupsensureconsistentandfastreactions
Verygoodlow-temperatureflexfatigueperformance
Lowpolyolviscosityforeaseofprocessing
Excellentcutandtearproperties
Goodhydrolysisresistance
Highabrasionresistance
PremiumgradesofCapa®Polyolsprovide:
softsegmentpolyolsforpolyurethanes
improvedhydrolyticstability
low-temperatureflexibility
fastercrystallizationrate
narrowpolydispersity
lowviscosity
lowfogging
Theliquidtri-functionalgrades,suchasCapa®3031,areusedtoprovideahighlyflexiblecross-linkingsiteforcastelastomersandgive:
remarkablecoldflexfatigue
improvedcompressionsets
improvedtearstrength
Capa® in polyurethane cast elastomersInaddition,thelowermolecularweightCapa®polycaprolactonediolsandtriolscanbeusedaschainextendersinpolyurethaneformulations.
ProductsPremium grades
Diols
Capa®2100A,Capa®2200A,Capa®2200P,Capa®2201A,Capa®2302A
Standard grades
Diols
Capa®2101,Capa®2201,Capa®2200,Capa®2302,Capa®2402
Triols
Capa®3031,Capa®3050,Capa®3091
GeneralTypically,pre-polymersremainstableatroomtemperature(20to25°C)foratleastsixmonths
Pre-polymerswithMDI(4,4’-diphenylmethanediisocyanate)tendtobeliquidat20°C
Pre-polymerscanbestoredat75to80°Cfortentofourteendayswithoutsignificantchangeinviscosity,moldingcharacteristicsorrubberproperties
Typical end usesPolyurethaneacousticsubmarinetiles
Leisureapplications
Miningscreens
Wheels
Rollers
Capa® in surface & fabric coatingsSurface coatings
LowVOCcoatingsachievedthroughuseofliquidpolyols
Lightstableduetoaliphaticpolyesterstructure
ImprovedPUDfilmcharacteristics
Fabric coatings
Lowviscosity,easeofapplication
Goodhigh-temperatureresistance
Low-temperatureflexibility
Goodhydrolysisresistance
Goodbondstrength
Premium grades of Capa® Polyols offer:
improvedlow-temperatureflexibility
enhancedPUDfilmcharacteristics
improvedhydrolyticstability
narrowpolydispersity
fastercrystallizationrate
lowfogging
lowerviscosity
ProductsStandard grades for solvent-based, moisture cure & aqueous dispersion
Capa®2043,Capa®2054,Capa®2100,Capa®2200,Capa®2201Capa®3031,Capa®3050,Capa®3091,Capa®3201,Capa®4101
BenefitsThekeybenefitsofCapa®Polyolswithinthecoatingsindustryare:
controlledfunctionality–withnounsaturationproblemsandinaddition,mono,threeandfourfunctionalproductscanbeproduced
lowviscosity–particularlyimportantforthemanufactureofhigh-solidsformulations
excellentflexibility–requiredforlow-temperatureapplicationsandimpactresistance
excellentweatherability–requiredforhigh-performancetopcoats
Capa®PolyolscanbeusedwithintheaerospaceindustryforthemanufactureoflowVOCcoatings.CoatingsthatincorporatetriolsandtetrolsprovideexcellentUVandchemicalresistanceoverawiderangeofoperationaltemperatures.
Capa®Polyolscanbeused,intheappropriatepolyurethanesystem,toproduceprotectivecoatingsforconcreteandmetalsubstrates.Theiruseoffershighsolidsformulations,stability,goodhydrolysisresistanceandlow-temperatureflexibility.
Capa®PolyolscanbeusedinsurfacecoatingswitharomaticisocyanatesaswellaswithawiderangeofaliphaticisocyanatesutilizingtheenhancedreactivityoftheprimaryhydroxylfunctionalityoftheCapa®Polyols.
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Premium grades for fabric coatings, solvent-based & aqueous dispersions
Capa®2100A,Capa®2200A,Capa®2200P,Capa®2302A
Standard grades for fabric coatings, solvent & aqueous dispersions
Capa®2100,Capa®2200,Capa®2302,Capa®2304,Capa®7203
GeneralInhigh-performancepolyurethanecoatings,thelowviscosityandhighreactivitytowardsisocyanatesofthelowmolecularweightCapa®Polyolsmakesthemidealforuseinformulationofhighsolidsystemsandsolvent-freepolyurethanecoatings.Suchcoatingsofferexcellentweatheringproperties,low-temperatureflexibilityandhydrolysisresistance.
LiquidCapa®polycaprolactonediols,triolsandtetrolscanbereactedwithaliphaticisocyanatestoproducetransparentcoatingsofexcellentlightstabilityandphysicalproperties.Thesecoatingscanbeusedfortheproductionoftransparentandhigh-clarityproducts.
Inpolyurethanefabriccoatings,polyurethanesbasedonlinearCapa®polycaprolactonediolsofferexcellenthydrolysisresistanceandlow-temperatureflexfatigueperformance.Premiumgradesarerecommendedwherehighclarityandthemaximumresistancetohydrolysisarerequired.
LowmolecularweightCapa®diolsarewidelyusedintheproductionofmodifiedepoxyresinsforuseinautomotivecationicprimercoatings.
Typical end usesProtectivecoatingforconcreteandmetalsurfaces
Protectivecoatingsforaerospaceproducts
Artificialleathercoatings
Domingcompounds
Refinishsectors
Sportsflooring
OEMsectors
Paintresins
Capa® in thermoplastic polyurethanesProductsPremium grades
Capa®2100A,Capa®2101A,Capa®2200A,Capa®2201A,Capa®2200P,Capa®2302A,Capa®7201A
Standard grades
Capa®2100,Capa®2200,Capa®2302,Capa®2402
GeneralWesupplyawiderangeoflinearpolycaprolactonediolswithconsistentandtightlycontrolledmolecularweight,narrowmolecularweightdistribution,consistentreactivityandlowviscositytomeetthedemandsoftheTPUproducer.
Typical end usesGaskets
O-rings
Seals
BenefitsExcellentlow-temperatureflexfatigue
Lowviscosityandeaseofprocessing
Wideworkingtemperaturerange
Goodhydrolysisresistance
Excellentoilandsolventresistance
Goodchemicalresistance
Lowcompressionset
Easierprocessing
Lowodor
Paintability
Premium grades offer:
improvedhydrolyticstability
improvedlow-temperatureflexibility
fastercrystallizationrate
lowerviscosity
narrowpolydispersity
lowfogging
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Capa® in hot melt adhesivesLowtemperatureactivation,Tm=60°C
Biodegradable
Non-toxic
ProductsCapa®6250,Capa®6400,Capa®6430,Capa®6500,Capa®6506,Capa®6800
Typical end usesReactivehotmeltsfornon-wovens
Binderfornon-wovens
Scattercoatinterliningadhesives
Toeandheelcounter
Capa®Thermoplasticsarelow-meltingcrystallinepolyolsthatareusedashotmeltadhesives.Theycanbeusedeitheras100%resinorcombinedwithotherpolymersorfillers.
BenefitsLow-meltviscosityallowseaseofapplicationandpenetrationintosubstrate
LowTg(-60°C)givesgoodlow-temperatureperformance
Excellentadhesiontoleatherandothergreasysubstrates
Crystalline,rigidpolymerwithhighelongation
Polarpolyestereasilypigmentedorcolored
Compatiblewithwiderangeofpolymers
Hydroxylgroupsallowsitesforreaction
Reactivatedbyheat,nosolventneeded
Capa® in laminating adhesive filmCapa®FBgradesareuniquepolycaprolactonethermoplastics.Theyhavebeenspecificallydesignedforconversionintoblownfilmonconventionalequipment.Inaddition,standardCapa®6000gradescanbeprocessedintocastfilmsforuseaslaminatingadhesives.
BenefitsSamebenefitsashotmeltadhesives(seeabove)
Capa® in reactive hot melt adhesivesCapa®Thermoplasticandpolyolsareusedintheproductionofmoisturecuredreactivehotmeltadhesives.TheuniquecombinationofpropertiesaffordedbyCapa®productsmeansthatreactivehotmeltswithwiderangesofviscositiesandbondstrengthscanbeproduced.
ProductsCapa®2302,Capa®2304,Capa®2402,Capa®6100,Capa®6250,Capa®6400,Capa®6500
ProductsCapa®6800,Capa®FB100
Typical end usesBinderfornon-wovens
Paperlaminates
Toeandheelcounter
Typical end usesStructuraladhesives
Textilebonding
Bookbinding
Shoes
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Capa®Polyolsareusedinthemanufactureofsolvent-basedpolyurethaneadhesives.Theyareparticularlyusefulduetothelowviscosity,highsolidscontentandcontrolled,consistentopentimethatcanbeobtained.
BenefitsLowdensityincomparisonwithothertypesofpolyesterpolyolbasedpolyurethanes,circa4%lowerPUdensity
Verygoodhydrolysisresistanceincomparisonwithothertypesofpolyesterpolyols
Excellentlow-temperaturepropertiesandwideworkingtemperaturerange
LowviscositypolyolsandpolyurethanesleadtoreducedsolventandVOCs
Capa®polyesterpolyolsprovideexcellentoilandUVstability
Excellentadhesiontovarioussubstratesincludingleather
Capa® in solvent based adhesives
Capa® in waterborne adhesivesCapa®Polyolsarewidelyusedasthesoftsegmentsinaqueouspolyurethanedispersions.
BenefitsGoodhigh-temperatureresistance
Controlled,consistentopentime
Goodadhesiontoleather
Widetemperatureperformance
Goodbondstrength
Goodhydrolysisresistance
ProductsCapa®2200A,Capa®2302,Capa®2402,Capa®3050
Capa®Polyolsarealiphaticandhencearelightstable
Capa®Polyolsarenon-toxicandbiodegradable
Lowviscositysystemsaidwetout
Outstandingtearstrength
ProductsCapa®2302,Capa®2302A,Capa®2304,Capa®2402,Capa®3050
Typical end usesBondingshoesolesanduppers
Magnetictapeadhesive
Laminatedpackaging
Textilebonding
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Capa® in paints & resin synthesisTypical end uses
MoisturecurePUforautomotiverefinishandaerospace
High-solidsstovingsystems
Waterbornecoatings
Stovingfinishes
Fabriccoatings
PUcoatings
High performance coatingsThelowviscosityandhighreactivityoftheprimaryhydroxylterminatedCapa®Polyolsmakesthemidealforuseintheformulationofhigh-solidsorsolvent-freepolyurethanecoatings.OfparticularinterestisthattheversatilityofCapa®chemistryenablesthemanufactureofmultifunctional,aliphaticliquidpolyesterpolyols.
Typicalapplicationsinclude:
protectivecoatingsforconcreteandmetalsurfaces
protectiveaerospaceapplications
flooringandroofingapplications
OEMandrefinishsectors
artificialleathercoatings
domingcompounds
Capa® MonomerOuruniqueproductionprocessresultsinveryhighpurityCapa®Monomer.Itsconsistentqualityleadstoexcellentperformance.Capa®Monomerisusedtomodifyresinsandpolymersinordertoenhancetheperformanceofendproducts.
Capa®Monomerisahigh-boilingliquid,capableofadditionreactionswitharangeoffunctionalgroups,suchasOH,COOHandNH2,oftenwithoutthedestructionofthefunctionalgrouporby-productformation.Typicalresinsmodifiedwithcaprolactonemonomerincludeacrylics,epoxiesandpolyesters.
Thering-openingadditionpolymerizationprocessallowseasymodificationwithnoby-productformation.
Capa® PolyolsCapa®Polyolsarealiphatic,lightstablepolyestersthatareusedinavarietyofdemandingapplications
Liquidtriolsandtetrolsareusedtoprovideflexible,chemicalresistantcross-linkinginPUsystems
Premiumdiolgradescanbeusedtoprovideenhancedend-productphysicalproperties
Polyurethane coatingsCapa®Polyolsareusedtoproducetough,highlyflexibleandchemicallyresistantpolyurethanecoatingsforawiderangeofhigh-performanceapplications.
Typicalendusesare:
industrialprotectiveflooring
decorativeflooring
roofcoatings
sportsfloors
ThebenefitsprovidedbyCapa®are:
polycaprolactonepolyestersgiveexcellentsolvent,chemicalandUVresistance
highlyfunctionalliquidpolyolsproduceflexiblecross-linksandtoughcoatings
low-viscositypolyolsandpre-polymersreduce/eliminatesolventandVOCs
polarpolyesterCapa®Polyolsprovidegoodbondingtosubstrates
verygoodhydrolysisresistancecomparedwithpolyesteradipates
goodlow-temperatureflexproperties(lowTg,-60°C)
consistentandcontrolledreactivity
high-clarity,lightstablecoatings
stablepre-polymers
Paint resins & resin modificationInpaintresins,Capa®MonomerandPolyolsprovide:
lightstability
lowviscosity
toughness
flexibility
Inresinmodification,Capa®MonomerandPolyolsprovide:
improvedflexibility/toughness
increasedsolidscontent
reducedresinviscosity
consistentreactivity
Inprotectivecoatingsforaerospaceproducts,Capa®Polyolsprovidegoodsolventresistance,low-viscosityresinsandreducedsolventusageforlowVOCcoatings.
Inpolyurethaneprotectivecoatings,Capa®Polyolsprovideexcellentchemicalresistancecombinedwithlowviscosity,excellentlightstabilityandgoodhydrolysisresistance.
Pigment dispersion resinsCapa®Monomerisusedinthemanufactureofadditivestostabilizeandimprovetheprocessingofpigmentdispersionsinpaintsandcoatings.Typicalapplicationsare:
solventbornepaints
waterbornepaints
ThebenefitsprovidedbyCapa®Monomerare:
goodcompatibilitywithawiderangeofresins,pigmentsanddyes
abilitytomakepolymersofcloselydefinedmolecularweight
goodUVstability
Application Monomer Diols Triols TetrolsAcrylic resins •Modification of epoxy resins 2ºOH > 1ºOH •Epoxy resins • • •Polyester resins • •Reactive diluent •As a solvent •High-solid stoving system with acrylics and epoxy resin •High-solid cationic paint system •High-solid high-performance PU • • •
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HighlycrystallineCapa®Thermoplasticpolymers
Capa®Polyolsarenon-toxicandbiodegradable
Outstandingtearstrength
Consistentopentime
ProductsCapa®2302,Capa®2302A,Capa®2304,Capa®6400,Capa®6500,Capa®6506,Capa®6800
Typical end usesLaminatedpackaging
Textilebonding
Structural
StructuralandlaminatedadhesivesforarangeofbondingapplicationsutilizePUadhesivesbasedonCapa®PolyolsandThermoplastics.
BenefitsLowdensityincomparisonwithotherpolyester-basedpolyurethanes,circa4%lower
Verygoodhydrolysisresistanceincomparisontootherpolyesters
Capa®polyesterpolyolsprovideexcellentoilandUVstability
Excellentlow-temperatureproperties,duetolowTg(-60°C)
Low-viscositysystemsaidwetoutandimproveprocessing
Excellentadhesiontovarioussubstratesincludingleather
Capa®Polyolsarealiphaticandhencearelightstable
Capa® in automotive adhesives
Capa®MonomerandPolyolsareusedtomodifytheperformancecharacteristicsofarangeofcommonlyusedresinsystemsincludingacrylics,polyesters,epoxiesandpolyurethanes.
BenefitsHighlyfunctionalliquidpolyolsproduceflexiblecross-linksandtoughcoatings
Low-viscositypolyolsandpre-polymersreduce/eliminatesolventandVOCs
Verygoodhydrolysisresistancecomparedwithotherpolyesters
Capa® in automotive coatings & paints
Capa® in automotive suspension componentsCapa®Polyolsareusedtoproducehigh-performancemicrocellularPUfoamcomponentsusedinautomotivesuspensionsystems.
BenefitsLowdensitycomparedwithotherpolyestersystemsresultinginasavingsof4to8%ofpolyurethaneused
Verygoodlow-temperatureflexfatiguecharacteristics
Polyesterpolyolgivingexcellentoilresistance
Wideoperatingtemperaturerange
Controlled,consistentreactivity
Verygoodhydrolyticstability
Polyestergivesexcellentsolvent,chemicalandUVresistance
LowTg(-60°C)givesgoodlow-temperatureflexproperties
PolarpolyesterCapa®providesgoodbondingtosubstrates
High-clarity,lightstablecoatings
Consistent,controlledreactivity
Stablepre-polymers
ProductsCapa®2043,Capa®2054,Capa®2100,Capa®3031,Capa®3041,Capa®3050,Capa®3091,Capa®4101,Capa®Monomer
Verystablepre-polymers
Lowcompressionset
Lowviscositypolyol
Hightearstrength
Lowhysteresis
ProductsCapa®7201A,Capa®2201A,Capa®2302A
Typical end usesSuspensioncomponents
Jouncebumpers
Capa® in automotive thermoplastic polyurethanesAwiderangeofTPUsbasedonCapa®Polyolsareusedinautomotiveapplicationsrangingfromgaskets,sealsandrubstripstodecorativefilms.
BenefitsLow-viscositypolyolsandTPUsaidprocessing
Excellentlow-temperatureflex
Verygoodhydrolyticstability
Highabrasionresistance
Excellenttearstrength
Lowcompressionset
Lowpolydispersity
Goodpaintability
Lowshrinkage
Lowdensity
ProductsCapa®2200,Capa®2200D,Capa®2201,Capa®2205,Capa®7201A
Typical end usesDashboardfacing
Cablecovering
Carrubstrips
Tubes
Suspensioncomponentcovers
Sealsandgaskets
Airbags
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Capa® in the footwear industryThebenefitsprovidedbyCapa®productsare:
excellentlow-temperaturepropertiesduetolowTg(-60°C)andwideworkingtemperaturerange
excellentadhesiontovariussubstratesincludingleather
lowdensityincomparisonwithotherpolyesterbasedpolyurethanes,circa4%lower
excellentoilandUVstability
verygoodhydrolysisresistanceincomparisonwithotherpolyesters
highlycrystallineCapa®Thermoplastics
outstandingtearstrength
low-viscositysystemsaidwetoutandimprovesapplication
consistentopentime
aliphaticandhencearelightstable
non-toxicandbiodegradable Footwear – fabric coatingCapa®-basedcoatingsforfootwearapplicationsareusedinvaryingthicknesseseithertoformaprotectivelayerortoprovidethebinderforthefibers.Inallcases,theflexibilityandstrengthofCapa®-basedPUcoatingsarekeyfactorsintheirchoice.
Typicalendusesare:
artificialleatherproduction
protectivecoatingsforleather
ThebenefitsprovidedbyCapa®productsare:
low-viscositypolyolforeaseofprocessingandreducedsolventrequirement
wideworkingtemperaturerange
verygoodhydrolysisresistance
verygoodlow-temperatureflexproperties
goodoilandUVresistance
Goodadhesiontodifficultsubstrates
Excellenttearresistance
Consistent,controlledreactivity
Verystablepre-polymer
Lightstablealiphaticpolyester
Low-densitypolyestersystem
Footwear – toe & heel counter reinforcementsCapa®Thermoplasticscombineauniqueblendofperformancecharacteristicsthatmakethemthematerialsofchoicefortheproductionofheatactivatedtoeandheelcounterreinforcements.
ThebenefitsprovidedbyCapa®Thermoplasticsare:
excellentadhesiontoleatherand,inparticular,waxyleather
awiderangeofmeltviscositiesavailable
highcrystallinity
providesexcellentlow-temperatureflexproperties(lowTg-60°C)
low-temperatureactivation,Tm=60°C
consistentopentime
Footwear – shoe solesCapa®Polyolsareusedinthemanufactureofspecialtypolyurethanemicrocellularshoesolesystemsincludingoutersandmidsoles.
ThebenefitsprovidedbyCapa®productsare:
verygoodlow-temperatureflexfatiguecharacteristics
controlled,consistentreactivity
verygoodhydrolyticstability
verystablepre-polymers
lowcompressionset
hightearstrength
lowdensitycomparedwithotherpolyestersystemsresultinginasavingsof4to8%ofpolyurethaneused
polyesterpolyolgivingexcellentoilresistance
low-viscositypolyol
Capa® Polyols in PU soles:
low-temperatureapplication
goodabrasionresistance
lowviscosityandlowdensity
Capa® Thermoplastics in toe & heel counter reinforcement:
goodhotmeltadhesiontodifficultsubstratessuchasgreasyleathers
highlycrystallinepolymer
lowtemperatureactivation,Tm=60°C
controlledmelt-viscositytoeaseprocessing
consistentopentime
Footwear – adhesivesCapa®Polyolsareusedinthemanufactureofpolyurethaneadhesivesforfootwearapplicationsinallforms.ThisincludesTPUs,solvent-based,aqueousdispersions,hotmeltsandreactivehotmelts.Capa®Thermoplasticsarehotmeltadhesivesthatcanbeusedas100%orincombinationwithotherpolymersandpre-polymersinreactivehotmeltadhesives.
Typical end uses
Bondingshoesolesanduppers
Toeandheelcounters
BenefitsHigh-performancepolyurethaneresinsandhotmeltadhesivesbasedonCapa®polymersarewidelyusedinthefootwearindustry.TheuniquepropertiesofCapa®Polyolsandthermoplasticdiolsensurestheiruseinadiverserangeofapplications.
Capa® Polyols in PU adhesives:
wideworkingtemperaturerange
excellentbondstrength
controlledopentime
adhesiontoleather
Capa® Polyols in synthetic leather:
low-temperatureflexfatigueresistance
goodcutandtearproperties
durability
Capa® Polyols in PU leather coatings:
excellentabrasionresistance
goodhydrolysisresistance
lowviscosity
UVstability
ProductsComponents Ancillaries
Synthetic leatherToe & heel counters PU soles PU adhesives Leather coatings
Superior hydrolysis Capa® 2100A • • •Capa® 2101A • • •Capa® 2200A • • •Capa® 2201A • • •Capa® 2302A •Capa® 7203 •Standard hydrolysisCapa® 2100 • • •Capa® 2200 • • •Capa® 2201 • • •Capa® 2302 •Capa® 2402 •GranulesCapa® 6400 •Capa® 6500 •Capa® 6800 •PowdersCapa® 6506 •
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BenefitsTheCapa®FBgradewasdevelopedtomakeblownfilmsonconventionalfilm-blowingequipment.Capa®FBgraderetainsthehotmeltadhesivecharacteristicsofconventionalCapa®Thermoplastics.FilmsproducedwithCapa®FBgradecanbeweldedthermallyorwithradiofrequency.
ThebiodegradablepropertiesoftheCapa®FBgradearethesameasforconventionalCapa®ThermoplasticssuchasCapa®6500.Filmsof20to100μthicknesshavebeenblownwithslitwidthsofgreaterthantwometers.
Film blowable Capa®
BenefitsCaprolactone-basedrigidfoamscombinethetoughnessandexcellentphysicalpropertiesnormallyassociatedwithpolyesters,includingahydrolyticstabilityapproachingthatofpolyethers.
In microcellular foam Capa® Polyols offer:
goodresistancetoheatbuildupandfatigueunderdynamicloading
low-temperatureflexibility
goodwearresistance
In suspension components Capa® Polyols provide:
wideoperationaltemperaturerange
resistancetoflexfatigue
lowhysteresis
In integral skin products, Capa® Polyols offer
the following merits:
Foamswithdurableskinshaveexcellentresistancetoweathering,solventsandchemicals
Low-viscositymaterialsgivinggoodflowcharacteristicsandmoldreproduction
Agoodcombinationofheatdistortiontemperaturesandimpactstrength
Capa® in foamsBenefitsThelowTg(-60°C)andexcellentcompatibilitywithawiderangeofpolymersenablesCapa®polycaprolactones,suchasCapa®PLgrade,tobeusedasnon-migratingplasticizers,particularlywithPVC.
Tg as a function of Capa® PL1000 concentration
Capa® as a plasticizer
Capa®Thermoplasticsarecompatiblewithawiderangeofpolymers.This,coupledwiththeabilitytohavehighpigmentloadings,enablesCapa®Thermoplasticstobeusedinuniversalmasterbatches.
BenefitsLowmeltingpointof60°Cenablesblendingatlowtemperatures,avoidingthermalageingordegradation
Capa® in master batches
Tg (ºC)
70
50
30
10
-10
-30
-50
-70
10 20 30 40 50 60 70 80 90 100
Capa® PL1000 (phr)
Applications for Capa® FB filmsApplication Unfilled FB100Hot melt adhesive films •Biodegradable packaging •Slow release filmsMulch films •Paper laminates •
ThisCapa®FBgradeiscurrentlyofferedinanunfilledform,i.e.with100%polycaprolactone.
Capa®FBcouldbecompoundedandfilledwithminerals,fertilizers,pharmaceuticals,metallicsorherbicidesasrequiredbytheapplication.
ProductsApplication Capa® 3022 Capa® 7201A Capa® 4101Rigid foam • •Integral skin foam •Microcellular foam •
GeneralTheunusuallyhighstrengthtoweightratioobtainedfromCapa®Polyolsinthesefoamsmeansthatlowerdensitiescanbeusedtoachievegivenphysicalproperties.
Typical end usesAutomotivecomponents
Vibrationisolation
ComparingCapa®PL1000withdioctylphthalate(DOP),illustratesseveralbeneficialcharacteristics:
Thepermeabilityofwatervaporisincreaseddramatically
Thepermeabilitytocarbondioxideisreduced
Thepermeabilitytooxygenisreduced
ApplicationsIngeneral,thecharacteristicsofpolycaprolactonesofferarangeofoptionsforplasticizationofpolymerresinsandparticularlyPVC.ThelowTgofCapa®polycaprolactonesgivescompatibilitywithPVCacrossawiderangeofadditionlevelsandmolecularweights.ItenablesaformulationofresinsbasedonCapa®materialstogivevariedTgmodulusandviscosity.
Lowermoisturepick-upandnodryingrequiredforprocessing
Compatiblewithawiderangeofpolymers
Highpigmentloadingspossible
Lowviscosityaidsprocessing
Non-toxic
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Low-temperaturemoldability,coupledwithrigidity,allowsCapa®Thermoplasticstobemoreversatilealternativestoplaster.
BenefitsAdhesiveinmeltandattachmentscanbemadeatlowtemperatures,suchasstrapsorfastenings
Supercoolsbelowmeltingpoint,58°C,andstaysworkablebyhand
Lowmeltingpointallowshand-moldingandskincontact
Polarpolyesterwhichcanbereadilypigmentedorcolored
Rigid,lightweightcrystallinepolymer
Biodegradable
Non-toxic
Capa® in external medical applications
Synthetic fabricsCapa® Polyols provide:
Low-temperatureflexfatigueresistance
Goodhydrolysisresistance
Increasedtearstrength
Excellentlightstability
Products
Capa®2200,Capa®2201
Additional application areas
*There is a small possibility that a haze may appear in Capa® Polyols that are typically liquids at room temperature if they have been subjected to lower temperatures. This haze is caused by a crystalline phase that will melt around 35°C. The haze can be eliminated by heating to about 40°C and agitating the drummed product before use. Neither the haze formation nor the subsequent heating of the material to this recommended temperature should affect the quality of the Capa® polyol or its processing. We recommend that all Capa® Polyols be heated and agitated before use for optimal performance. Please contact us for further details.
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ProductsCapa®6500,Capa®6500C,Capa®6506,Capa®6800
Typical end usesOrthopedicsplints
Oncologyimmobilizationsystems
Dentalimpression
PU elastomeric fibersGoodchlorineresistance
Fastprocessability
Products
Capa®2125,Capa®2201
GeneralInallapplications,Capa®materialsarehighquality,customdesignedproductsfromafocusedspecialtychemicalsupplier.
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Capa® 1301
Capa® 2043
Capa® 2054
Capa® 2085
Capa® 2100(A)
Capa® 2101A
Capa® 2121
Capa® 2125(A)
Capa® 2141A
Capa® 2161(A)
Capa® 2200(A, D, P)
Capa® 2201(A)
Capa® 2203(A)
Capa® 2205
Capa® 2209
Capa® 2241A
Capa® 2302(A)
Capa® 2303
Capa® 2304
Capa® 2402
Capa® 2403(D)
Capa® 2803
Capa® 4801
Capa® 3022
Capa® 3031(A)
Capa® 3041
Capa® 3050
Capa® 3091
Capa® 3121J
Capa® 3201
Capa® 3301
Capa® 4101
Capa® 7201A
Capa® 7203
Capa® 6100
Capa® 6200
Capa® 6250
Capa® 6400
Capa® 6430
Capa® 6500
Capa® 6506
Capa® 6500C
Capa® 6800
Capa® FB100
Capa® PL1000
Capa® Monomer
20 21
Typical applications
Product data summaryCapa® Monomer
Assay Boiling point Melting pointViscosity, cps at 20ºC
Specific gravity, 20ºC
Flash point, closed cup
Refractive index nD20
Monomer > 99.9% 232ºC -1ºC 6.67 1.079 127ºC 1.4629
Capa® Polyols
Product group Grade InitiatorTypical molecular weight
OH value, mg KOH/g
Acid value, mg KOH/g
Reactivity Viscosity, mPas* Melting range, °C
Monols Capa®1301 CA 3000 18 < 0.25 Slow 640 60
Standard diols
Capa® 2043 BDO 400 280 < 0.25 Slow 40 0-10
Capa® 2054 DEG 550 204 < 0.25 Fast 60 18-23
Capa® 2085 DEG 830 135 < 0.25 Slow 100 25-30
Capa® 2100 NEO 1000 112 < 0.25 Fast 150 30-40
Capa® 2121 NEO 1250 90 < 0.25 Slow 180 35-45
Capa® 2125 DEG 1250 90 < 0.25 Slow 180 35-45
Capa® 2200 NEO 2000 56 < 0.25 Fast 480 40-50
Capa® 2201 NEO 2000 56 < 0.25 Slow 480 40-50
Capa® 2205 DEG 2000 56 < 0.25 Slow 435 40-50
Capa® 2209 MEG 2000 56 < 0.25 Slow 380 40-50
Capa® 2302 BDO 3000 37 < 0.25 Fast 1100 50-60
Capa® 2303 BDO 3000 37 < 0.25 Slow 1100 50-60
Capa® 2304 DEG 3000 37 < 0.25 Fast 1050 50-60
Capa® 2402 BDO 4000 28 < 0.25 Fast 1670 55-60
Capa® 2803 BDO 8000 14 < 0.25 Slow 8600** 55-60
Premium diols
Capa® 2077A HDO 750 150 < 0.05 Slow 85 20-30
Capa® 2100A NEO 1000 112 < 0.05 Fast 150 30-40
Capa® 2101A NEO 1000 112 < 0.05 Slow 150 30-40
Capa® 2125A DEG 1250 90 < 0.05 Slow 175 35-45
Capa® 2141A NEO 1400 80 < 0.05 Slow 125 35-45
Capa® 2161A NEO 1600 70 < 0.05 Slow 300 35-50
Capa® 2200A NEO 2000 56 < 0.05 Fast 480 40-50
Capa® 2200D NEO 2000 56 < 0.25 Fast 480 40-50
Capa® 2200P NEO 2000 56 < 0.05 Fast 400 40-50
Capa® 2201A NEO 2000 56 < 0.05 Slow 385 40-50
Capa® 2203A BDO 2000 56 < 0.05 Slow 460 40-50
Capa® 2241A NEO 2400 47 < 0.05 Slow 275 45-55
Capa® 2302A BDO 3000 37 < 0.05 Fast 1100 50-60
Capa® 2403D BDO 4000 28 < 0.25 Slow 1670 55-60
Triols
Capa® 3022 DEG/G 240 540 < 1.0 Fast 40 0-10
Capa® 3031 TMP 300 560 < 1.0 Slow 170 0-10
Capa® 3031A TMP 300 560 < 0.05 Slow 170 0-10
Capa® 3041 TMP 400 395 < 1.0 Slow 160 0-10
Capa® 3050 TMP 540 310 < 1.0 Fast 160 0-10
Capa® 3091 TMP 900 183 < 1.0 Slow 165 0-10
Capa® 3121J TMP 1200 140 < 0.25 Slow 125 15.4
Capa® 3201 TMP 2000 84 < 0.25 Slow 355 40-50
Capa® 3301 TMP 3000 56 < 0.25 Slow 310 45-50
TetrolsCapa® 4101 Penta 1000 218 < 1.0 Slow 260 10-20
Capa® 4801 Penta 8000 28 < 1.0 Slow 4700 40-50
Co-polymersCapa® 7201A PTMEG 2000 56 < 0.05 Slow 315 30-35
Capa® 7203 PC 2000 56 < 0.25 Slow 1100 25-35
Capa® Thermoplastic polyaprolactones
GradeApproximate molecular weight
AppearanceOH value, mg KOH/g
Melt flow index*** Viscosity, mPas**** Melting range, °C
Thermoplastic polycaprolactones
Capa® 6100 10000 Granules circa 11 N/A 9300 58-60
Capa® 6200 20000 Granules circa 6 15 N/A 58-60
Capa® 6250 25000 Granules circa 5 9 N/A 58-60
Capa® 6400 37000 Granules circa 4 40 N/A 58-60
Capa® 6430 43000 Granules circa 5 13 N/A 58-60
Capa® 6500 50000 Granules circa 2 7 N/A 58-60
Capa® 6500C 50000 Granules circa 2 7 N/A 58-60
Capa® 6506 50000 Powder circa 2 7 N/A 58-60
Capa® 6800 80000 Granules circa 1 3 N/A 58-60
Capa® film blowable resin
Grade Filler content Melt flow index***** Melting range, °C
Film grade Capa® FB100 Unfilled < 4 58-60
Capa® special grade
Grade Typical molecular weight Typical viscosity, mPas Melting range, °C
PVC plasticizer Capa® PL1000 1000 160 30-40
*Viscosity measurement: typical values, shear rate 0-500s-1 at 60°C
**Viscosity measured at 80°C
***Typical values, melt flow index measured with 1” PVC die, 2.16 kg weight, g/10 minutes at indicated temperature; for 6200s at 80°C, 6500s and 6800s at 160°C
**** Viscosity measurement: typical values, shear rate 0-500s-1 at 100°C
*****Melt flow index = 2.16 kg, standard die at 190°C
A = signifies enhanced hydrolytic stability
D = signifies reduced fogging and low viscosity
P = signifies low viscosity and increased reactivity
C = signifies high clarity
BDO = Butane Diol
CA = Cetyl Alcohol
DEG = Diethylene Glycol
HDO = Hexane Diol
MEG = Monoethylene Glycol
DEG/G = Diethylene Glycol and Glycerine
PTMEG = Polytetramethylene Ether Glycol
PC = Polycarbonate (aliphatic type)
22 23
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