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    Case studyCase study--Six sigma at G.E.Six sigma at G.E.

    GROUP MEMBERS NAME ROLL NO.

    V. SHILPA 174

    VIDHI SANGHAVI176

    VIKRAM ADHYAPAK 178

    VINAYAK KULKARNI 180

    WASIM BAGWAN 182

    YASHODHAN RAJWADE 184

    ZAID NOORANI 186

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    Introduction of G EIntroduction of G E

    General Electric businesses listed in fortune 500.

    It operated in more than 100 countries and had

    over 250 manufacturing plants in 26 countries.

    It had a strong presence in the financial services,consumer durable goods and entertainment

    business.

    G E had strong focus on R&D and quality since its

    inception.

    GEs products ranged from small compact discs to

    powerful locomotives.

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    Role of Jack Welch as C.E.ORole of Jack Welch as C.E.O

    Jack Welch was the C.E.O of General Electronic

    Co.

    Welch was not happy about the earlier

    theoretical programs because they were notshowing substantial result.

    He implemented six sigma concept in GE during

    1995

    He transformed old economic giant in to a

    competitive and growing company

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    Leadership Style of Jack WelchLeadership Style of Jack Welch

    Jack Welch adopted Democratic / Participative style of

    leadership

    He realized that employees are important source for

    intellectual power for new and creative ideaHe gave emphases on co-operation and participation to

    achieve maximum potential

    He made efforts to avoid bureaucracy and create new

    culture

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    Initiatives taken by JackInitiatives taken by Jack

    WelchWelchJack Welch implemented six sigma quality technique atGE

    The ground work of the six sigma began in 1988 through

    a Work out Program at GE and he decided to implement itin 1995

    He started training for every manager, supervisor and

    workers at GE through seminars and training programs to

    spread awarenessImplemented a tool known as Customer Dash Board

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    What is Six SigmaWhat is Six Sigma

    Six Sigma is a methodology for eliminating defects, waste andQ.C problems

    It is based on statistical control techniques, ND curve and

    Data Analyses method

    The key concept of Six Sigma are :

    Defect

    Variation

    CTQ

    Process Capability

    Design for Six Sigma

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    ND CurveND Curve

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    Sigma quality levelsSigma quality levels

    SIGMA LEVELSDEFECTS PER

    MILLION COST OF

    QUALITY

    2 308537 N A

    3 66,807 25-40% OF SALES

    4 6,200 15-25% OF SALES

    5 233 5-15% OF SALES

    6 3.4

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    Breakthrough StrategyBreakthrough Strategy

    This strategy has eight fundamental stages to achieve six

    sigma

    They are classified as RDMAIC

    R- Recognize

    D- Define

    M- Measure

    A Analyze

    I Improve C- Control Standardize and Integrate

    The RDMAIC is applied at Business, Operations, Process

    level

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    Use of Belts in Six SigmaUse of Belts in Six Sigma

    Different belts were implemented by GE to achieve Six Sigma

    1.Champions : They are selected from the ranks of executives and

    managers. They select black belts candidates, identifying project areas and

    establish rules.

    2.Master Black Belts : They serve as a mentor, trainer and guide. The

    black belts are expert in six sigma tools and are generally technical and

    historical experts.

    3.Green Belt : They assist black belt in their functional area, work on

    projects on part-time usually in a limited area. They help in collecting data,

    run experiments and conduct other important task in projects.

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    Six sigma hierarchySix sigma hierarchy

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    Success of GESuccess of GE

    Within five years of implementation annual

    benefits was more than 2.5 billion dollars.

    In 1998 companys revenues increased by 11% and

    net earnings went up by 13%

    GE capital achieved 62% reduction in turnaround

    time and was 3 times faster than its competitors.

    Six sigma transformed every product and process

    at GE

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    CONCLUSIONCONCLUSIONWith the objective ofJack Welch to make G E as

    six sigma company in 2000 G E became the largest

    diversified company in 2001 with the revenues of

    $125.91 billion and net earning $ 13.68 billion.