ADVANCED METAL PROCESSING - FABRICATION AND MACHINING

PEGASUS STEEL MISSION STATEMENT

“We  will  continually  and  aggressively  strive  to  improve  what we produce and how we conduct ourselves in

business with a focus on safety, quality, cost improvements  and  teamwork.”

A South Carolina company founded by Tony Deering in 2007.

Currently operating in three locations, employing over 150

employees.

Core Business

• Processing and fabricating steel, armor, aluminum and other metals for heavy manufacturing in support of Defense, Heavy Equipment, Shipbuilding, Rail, Construction, Power, Transportation and Oil markets

• Complete vehicle integration capabilities for ground-up new truck builds, as well as vehicle reset

Turnkey Solutions

• Metal Cutting, Forming, Welding, CNC Machining, Painting and assembly with special emphasis on JIT delivery requirements

• Welding and handling of fabrications up to 60,000 pounds

PEGASUS STEEL CORPORATE OVERVIEW

Experience

• Serving customers in complex, heavy manufacturing and Defense-based industries including: General Dynamics Land Systems, General Dynamics - Electric Boat, BAE Land Systems, BAE Ship Systems, Chicago Bridge & Iron, SHAW Crane Co., Barnhart Crane & Rigging, Charleston Marine Container Inc., TTX Rail and Huntington Ingalls

Awards

• BAE Top Supplier Award, MRAP Program (2008)• SC Top 25 Fastest Growing Companies (2010, 2011, and 2012)• South Carolina Manufacturer of the Year (2013)• TTX RAIL, SECO Excellent Supplier Award (2012 and 2013)

PEGASUS STEEL CORPORATE OVERVIEW

Pegasus Steel - Goose Creek, SC

• 100,000 square foot steel processing and manufacturing facility

• Laser, Plasma and Water Jet cutting • Plate bending, forming and flattening

Pegasus Steel - Ladson, SC

• 80,000 square foot heavy steel fabrication and truck assembly facility

• Extensive Welding Capabilities – AWS D1.,AWS D1.6, MIL-STD 248 (NAVSEA) and ABS Part 2 Commercial Shipbuilding Weld Code

• In house  CWI’s:  (1)  NDT  Level  3  and  (4)  level  2• Vehicle reset and ground-up production truck builds

Dynamic Solutions - Goose Creek, SC

• 45,000 square foot machining facility• CNC 5-Axis Milling and Turning• Induction Heat Treating and Vibratory Finishing

FACILITIES AND LOCATIONS

4 CNC Laser Cutting Systems

Two  4KW  Tanaka  lasers,  both  on  a  240’  x  13’  bed• Capable of highly efficient, multi-plate simultaneous

cutting

One 6KW Trumpf laser  cutting  center  on  a  6’-8”  x  13’  bed• Automatic palette/plate changer

One 4KW  LVD  laser  center  on  a  40’  x  11’  bed• Automatic palette/plate changer

CNC High Definition Plasma Cutting Center

• Three 260 amp High Definition cutting heads on a90’  x  16’  bed,  capable  of  bevel  cutting

CNC Water Jet Cutting Center

• Calypso  Dual  Head  55,000  PSI  on  a  20’  x  10’  bed

CAPABILITIES: LASER, PLASMA & WATER JET

Whether bump forming, or bending armor plate into

MRAP V-Hulls; we have the experience needed to

ensure that your formed parts are processed

correctly, as well as the capacity to handle high

volume.

Three CNC Precision Press Brake Machines

• Pacific Brake – 1500  Ton  x  35’  bed• Pacific Brake – 850  Ton  x  26’  bed• LVD Brake – 320  Ton  x  20’  bed

One CNC Plate Roller:  MG  5/8”  x  10’

CAPABILITIES: PRECISION FORMING & BENDING

All welders are qualified utilizing the FCAW (Flux

Cored Arc Welding) process to AWS D1.1,

Structural Welding Code – Steel, as a minimum

• 38 AWS certified welders in house

• In house CWIs: (1) NDT Level 3 and (4) level 2

• Commercial welding program has various PQRs/WPSs qualified in accordance with AWS, or specific customer requirements in 46100, 12560, Ultra High-Hard Armor, Stainless Steel, Aluminum and Mild Steels

• NAVSEA welding program qualified in accordance with Tech Pub 248

• Weld qualified to ABS for commercial ship building

CAPABILITIES: WELDING

QUALITY

Led by Quality Manger Fred Weiss, our quality

team has over 45 years of combined

manufacturing QA experience.

• ISO 9001 -2008 Certified• AISC Register – Steel Building and Bridge construction• AS9100 Quality Management System for Aerospace

Industry (Dynamic Solutions)• NDT Level III capabilities, in house

Inspection and Measurement equipment

• Leica Laser Tracker • Virtek Laser QC Inspection station• Romer Portable CMM• Zeiss Eclipse Portable CMM• Hardness Testing

PAST PERFORMANCE

Strand Jack Support Bridge

Heavy Lift Crane Anchor

Westrac Girder System Components

PAST PERFORMANCE

Telescoping Material Handling Cart

787 Dreamliner

Cargo Floor Boards

Working Platform

PAST PERFORMANCE

Caiman

Cougar ILAV

Buffalo

Freedom Tower Foundation Plates

NAVSEA Fabrications

PAST PERFORMANCE

World’s  Largest  Derrick Crane

GDLS - VEHICLE RESET

GDLS: Cougar Family of Vehicles – Reset

Pegasus retained key GDLS/FPI resources performing

reset and Cougar Integration including: Manufacturing

Engineers, Mechanics and Assemblers.

Vehicle Reset

• Complete truck teardown and staging for inspection• Detailed Weld Inspection • Weld Repair – Armor and Non-Armor components• Complete vehicle critical systems check

• Chassis• Drivetrain• Suspension• Electronics and critical operating systems

• Complete Vehicle rebuild and testing• Modification and Upgrades per contracted

Engineering Change Proposals• Integration of new spall protection materials• Troop-Seat Structural Survivability Upgrades

GDLS - VEHICLE NEW BUILD & INTEGRATIONGDLS: Cougar Family of Vehicles

New Vehicle Build

• Turnkey new vehicle build under one roof• Low to medium volume/rate capacity• Fabrication of complete Armor Capsule and

survivability critical components in house• Production process control installation

• Chassis• Drivetrain• Suspension• Electrical and optional systems

• Complete vehicle integration and testing• Flexible manufacturing engineering to support in-

process modification and upgrades for ECPs (Engineering Change Proposals)

• DCMA approved production site for prime defense vehicle contractors

GDLS - VEHICLE RESET, NEW BUILD & INTEGRATIONPegasus offers the following under one roof:• Vehicle inspection and tear-down• Evaluation of critical survivability/armor components• On site repair of critical components• Complete automotive integration and final assembly• Ground-up fabrication of both bolt together, or welded armor cab

designs • Final Paint• Final Inspection & Acceptance by the government• Vehicle shipping to anywhere in the U.S.• Spare parts support for all vehicles

PEGASUS CAPCITYCurrent capacity utilization

Pegasus Steel - Goose Creek, SC

• 100,000 square foot steel processing and manufacturing facility• Laser, Plasma and Water Jet cutting • Plate bending, forming and flattening

Pegasus Steel - Ladson, SC

• 80,000 square foot heavy steel fabrication and truck assembly facility• Extensive Welding Capabilities – AWS D1.,AWS D1.6, MIL-STD 248 (NAVSEA) and ABS

Part 2 Commercial Shipbuilding Weld Code• Vehicle reset and ground-up production truck builds

Dynamic Solutions - Goose Creek, SC

• 45,000 square foot machining facility• CNC 5-Axis Milling and Turning

WE CAN DO MORE FOR YOU!

ADVANCED METAL PROCESSING - FABRICATION AND MACHINING

THANK YOU