PEC Cast in Channel Catalogue

8/19/2019 PEC Cast in Channel Catalogue

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Technical Informationand Product Range

PEC Anchoring Technology

ANCHORING TECHNOLOGY


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PEC Group I Obere Kaiserswerther Straße 56 I 47249 Duisburg / Germany I Phone: +49 (0) 203 - 45 65 99 0 I Fax: +49 (0) 203 - 45 65 99 25 I [email protected]

Further information can be found under www.pec-group.de2


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Further information can be found under www.pec-group.de 3

Preface

Wujiang Opple Lighting Administration Building, Shandong Cultural Center, Hongqiao Shanghai City Shopping Center, SIP Ecology Building

our company philosophy is derived from our

slogan “The best of both worlds”.

“The best of both worlds” implies on the one

hand to offer qualitatively sophisticated

products for competitive prices through the

combination of German technical know-how

and management with efcient production

conditions.

On the other hand, “The best of both worlds”

reects how to overcome barriers and unify

different cultures and mentalities as well as

individual strengths in an integrative mana-

gement approach to a strong, global and joint

team.

Our customers from all over the world con-

rm us that we have rightly selected “The

best of both worlds” as our slogan and reward

us with successful and long-lasting business

partnerships.

We would like to explicitly thank you foryour interest and are looking forward to a

successful collaboration.

Yours sincerely,

Bernd Hebborn, Managing partner

Dear customer,dear business partner,


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Further information can be found under www.pec -group.de4

European know-how and management

The PEC Group operates its own produc-tion plant in the Suzhou Industrial Park,one of the most advanced industrialestates in China, only a few miles out-side of Shanghai. Our German manage-ment team, together with experiencedand highly educated Chinese employees,controls our manufacturing plant andguarantees quality.

Solutions for various application areas

The PEC product portfolio includes ancho-ring-, façade- and framing technology aswell as system components and an exten-sive range of bolts and accessories. Addi-tionally, our exible production site hascapabilities to produce customized solutions.

Professional technical support

The technical PEC ofces in Europe andAsia provide technical support and appli-cation assistance. New product solutionsare regularly added, since our technical

teams are constantly working on thedevelopment of new products. Moderndesign and calculation software programs

assist our customers in selecting optimizedproduct solutions for their xing applica-tions.

German certied quality and safety

A comprehensive quality managementsystem according to European standardsensures optimal work results. Nothing isleft to chance, from supplier selection tocontinuous internal and external processaudits, and on to the documentation of allproduction steps.

The production plant is certied inaccordance with DIN/ISO 9000.

PEC Group’s production plant is located in Suzhou Industrial Park, near Shanghai.

“The best of both worlds”We develop, produce and distribute technically sophistica-ted and approved products for the construction industry. PECGroup, as a German company, combines German engineeringknow-how with a favorable production setup in China. Our ownproduction plant in Suzhou / China complies with Europeanquality standards and is organized by a German management

team. This benets the customers of PEC Group, as they cansolve high-end xing applications with proven products at highlycompetitive costs. Quality and customer service are the core ofour business activities. This is guaranteed by certied products,competent technical support, worldwide sales representativesand our own delivery warehouses in Europe and Asia.

Germancertied

quality andsecurity

Professional technical service

Europeanknow-how and

management

Application orientedproduct solutions

"The best of both worlds!"

The PEC Mission

Equus 333 Project, Mexico World Trade Center, Doha / Quatar

References


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Our highly educatedpersonnel and Germanmanagement teammutually safeguard thatthe production plant inChina delivers optimalresults.

Production quality is constantly monitored. The in-house testlab is highly developed and includes a 100-tons test machine,as well as experienced technicians and engineers.

European and National Building Inspection Approvals aregranted from the German Institute for Structural Engineeringin Berlin / Germany. All ofcial approvals are subject to therequired internal and external audits. The PEC Group has con-

tracted a German independent testing institute for the externalaudits. For more information please visitwww.pec-group.de .

For steel construction welded products, the PEC Group hasobtained a certication from the training and educationalinstitute for welding engineering in Germany (SLV Germany).

Additionally PEC Group cooperates with internationally

recognized universities, e. g. RWTH Aachen

A high-performance and reliable partner

The success of the PEC Group is based on uncompromising qualitystandards as well as market-driven prices. Our service performance,product range and product availability also contribute stronglyto customer satisfaction. The exibility of our entire team isexceptional so that individual customer wishes are fullledpromptly and accurately.Our innovative product improvements are strong arguments forthe close cooperation we seek with our customers. A lot of ourbusiness associates also welcome the opportunity to leveragethe established purchasing organization and extensive sourcingnetwork of the PEC Group in China for their sourcing activitiesin the Asian market.

Know-how and Experiences

Suzhou Center Project, Suzhou / China Battersea Power Station, London / UK


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PEC Cast-in channels are ideally suited for quick, reliable and cost-effcient xing ofdifferent construction elements. The possibility to make simple and fexible adjustmentssaves time and money. PEC Cast-in channels are approved by the German Institute forStructural Engineering as a European Technical Approval (ETA) or a General BuildingInspection approval.

Other PEC-TA Cast-in channels are under the development to apply for a EuropeanTechnical Approval. Please refer to the product catalogue pages to nd which approvalsapply to each Cast-in channel.

Special proled foam ller protects the inside of the channel from concrete seeping intothe slot. The rip-line integrated in the lling allows the easy and complete removal of thelling from the prole. The clean removal of the lling prevents polystyrene residue atthe construction site. The PEC rip-line system allows the full removal of the lling, oronly in parts of the prole, by means of sectioned rip-lines.

PEC Cast-in channel anchoring proles can be supplied in stainless steel or hot dipgalvanized. A comprehensive range of accessories offers ideal conditions for variousapplications in the anchoring and installation technology.

PEC Cast-in channel with stainless steelbolt anchors

Fixing of curtain wall elements

PEC Cast-in channel with rip-line

Fixing of bridge drainage

Cast-in channel forthin slabs

Cast-in channel withadjustable anchor length

Cast-in channel withblock-out bracket

Cast-in channel forcorner application

Quality control in Suzhou

PEC-TA Cast-in channels and Bolts

Ofcially approved Integrated rip-line for an easy and

clean remove of the llerHot rolled channels are recommendedfor dynamic loads

No damage to concrete reinforcementApplicable in concrete pressure andtensile-stress zones

Corrosion resistant due to hot dip galvanized or stainless steel construction

Preliminary planning reduces construction time

Re-adjustable at any time

Advantages PEC-TA-CE Cast-in channels

Removal of the foam ller with PEC rip-line

Time saving bolted connections ratherthan eld welding

Easy assembly without complicatedtools

No drilling required, eliminating noiseand vibration

Efcient xing for applications thatrequire multiple connection pointsalong a lineComprehensive product range

Solid packaging as required on jobsites,also suitable for resale

Consistent quality controlledat plant environment


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PEC-TA Cast-in channelsProduct range

PEC-TA-CE Cast-in channels with European Technical ApprovalProle PEC-TA 28/15

Cold rolledPEC-TA 38/17




Cold rolled

Anchor Bolt anchor Bolt anchor Bolt anchor Bolt anchor Bolt anchor

Material Hot-dip galvanízed ● ● ● ● ●

Stainless steel A4 ● ● ● ● ●

Stainless steel A2 ● ● ● ● ●● = In Stock ● = On demand

T-bolt 1) 28/15 38/17 40/22 50/30 50/30Thread M 8 - M 12 M 10 - M 16 M 10 - M 16 M 12 - M 20 M 12 - M 20Tension design resistance 1)

Tension loadNRd,s [kN] 5,0 10,0 11,1 17,2 30,6

Shear design resistance V Rd,s [kN] 5,0 10,0 11,1 17,2 30,6

GeometryEffective anchorage depth min.

hef,min [mm] 45 76 79 94 155Width of channel

bch [mm] 28 38 40 50 53,5Height of channel

hch [mm] 15 17 25 30 33Min. edge distance

cmin [mm] 40 50 50 75 100Min. anchor spacing

smin [mm] 50 100 100 100 100Max. anchor spacing

smax [mm] 200 200 250 250 250Overhang2)

x [mm] 25 25 25 25 35All ofcial approvals can be viewed online at www.pec-group.de

1) Design resistance of the T-bolt has to be proven additionally.

2) The maximum spacing from end of channel to the next anchor is xmax = 35 mm.


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PEC-TA Cast-in channelsProle PEC-TA 41/22


Hot rolledPEC-TA 50/30



Cold rolled

Anchor Bolt anchor Welded I -anchor Welded I -anchor Welded I -anchor Welded I -anchor

Material Hot-dip galvanízed ● ● ● ● ●

Stainless steel A4 ● ● ● ● ●

Stainless steel A2 ● ● ● ● ●● = In stock ● = On demand

T-bolt 1) 41/22 40/22 50/30 50/30 72/48Thread M 12 - M 16 M 10 - M 16 M 12 - M 20 M 12 -M 20 M 20 - M 30Tension design resistance1)

NRd,s [kN] 6,9 11,1 17,2 30,6 55,6Shear design resistance

V yRd,s [kN] 6,9 14,4 22,4 39,7 55,6Design resistance in longitudinal channel direction

V xRd,s [kN] 6,9 — — — —GeometryEffective anchorage depth min.

hef,min [mm] 72 79 94 155 179Width of channel

bch [mm] 41 40 50 52 72Height of channel

hch [mm] 21 22 30 34 49Min. edge distance

cmin [mm] 50 50 75 100 150Min. anchor spacing

smin [mm] 100 100 100 100 100Max. anchor spacing

smax [mm] 250 250 250 250 400

Overhang2)

x [mm] 25 25 25 25 35All ofcial approvals can be viewed online at www.pec-group.de

1) Design resistance of the T-bolt has to be proven additionally.

2) The maximum spacing from end of channel to the next anchor is xmax = 35 mm.



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PEC-T BoltsType Hammer head bolts Hammer head bolts Toothed bolts

PEC-T Bolt 28/15 PEC-T Bolt 38/17 PEC-T Bolt 40/22 PEC-T Bolt 50/30 PEC-T Bolt 72/48 PEC-TZ Bolt 41/22All bolts are delivered inone box with nuts andwashers. Nuts and washersare packed in separateplastic bags.

Material Hot-dip galvanized ● ● ● ● ● ●

Electro zinc plated steel ● ● ● ● ● ●

Stainless steel A4 ● ● ● ● ● ●● = In stock ● = On demand

Diameter M 8 - M 12 M 10 - M 16 M 10 - M 16 M 12 - M 20 M 20 - M 30 M 12 - M 16Length (mm) 15 - 100 20 - 200 20 - 300 30 - 300 50 - 200 35 - 100Torque moments for PEC-TA boltsBolt diameter Ø M 6 M 8 M 10 M 12 M 16 M 20 M 24 M 27 M 30

TightenTorqueMom.

Tinst [Nm] 3 3 8 8 13 15 25 25 40 40 120 120 200 200 300 300 380 380

Design resistance for galanvized T-bolts Strength class 4,6 8,8 4,6 8,8 4,6 8,8 4,6 8,8 4,6 8,8 4,6 8,8 4,6 8,8 4,6 8,8 4,6 8,8

Tension load(Thread) NRd,sc[kN] 4,0 10,7 7,3 19,5 11,6 31,0 16,9 45,0 31,4 83,7 49,0 130,7 70,6 188,3 91,8 244,8 112,2 299,2

Shearload VRd,sc [kN] 2,4 6,4 4,4 11,7 7,0 18,6 10,1 27,0 18,8 50,2 29,4 78,4 42,4 113,0 55,1 146,9 67,3 179,5

Bendingmoments MRd,sc [Nm] 3,7 9,8 9,0 24,0 18,0 47,9 31,4 83,7 79,8 212,7 108,0 288,0 214,3 571,4 269,3 718,1 399,51065,0

Design resistance for stainless steel T-bolts Strength class A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70 A4-50 A4-70

Tension load(Thread) NRd,sc[kN] 3,5 7,5 6,4 13,7 10,2 21,8 14,8 31,6 27,5 58,9 42,9 91,9 61,8 132,4 80,3 172,1 98,2 210,4

Shearload VRd,sc [kN] 2,1 4,5 3,8 8,2 6,1 13,1 8,9 19,0 16,5 35,3 25,7 55,1 37,1 79,4 48,2 103,3 58,9 126,2

Bendingmoments MRd,sc[Nm] 3,2 6,9 7,9 16,9 15,7 33,6 27,5 58,9 69,8 149,6 94,5 202,5 187,5 401,8 235,6 504,9 349,5 749,0

Determination of required T-bolt length

Prole Typef

Boltm+s+u

(mm) (mm)28/15 cold 2,3 M 6 8,838/17 cold 3 M 8 11,340/25 cold 6 M 10 13,949/30 cold 7,5 M 12 17,354/33 cold 8 M 16 21,872/49 cold 10 M 20 27,040/22 hot 6 M 24 32,550/30 hot 8 M 27 36,5

52/34 hot 11,5 M 30 40f = Height of the prole lipl = Required bolt lengthlk = Clamping thicknessu = Length of bolt protruding

m = Height of the nut (ISO 4032)s = Thickness of the washer


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Calculation principle for xing in Curtain Wall eldTypical installation on the oor with front face and top slab

Example for calcula on

Given:N= 1798 [lbf]V= 1348 [lbf]h= 11.91 [in]

Top c1,1= 7.87 [in]

h

c1,1N

N

VV

Front face

h

c1,2

c1,1

NN

VV

PEC product recommendationPEC Cast-in channel PEC-TA 49/30 HDG-PKF-300 with 2 anchorsPEC-T Special bolt PEC-T Bolt 50/30 M16*75 FV 8.8 with nutProof PEC-TA Cast-in channelSingle proof steel

NEd[kN] = 12,0 V Ed[kN] = 9NRd,s[kN] = 17,2 V Rd,s [kN] = 17,2

βN,s=NEd/NRd,s= 0,70 ≤ 1,0 β V,s=VEd/VRd,s= 0,52 ≤ 1,0Single proof concrete without particular bars

NEd [kN] = 12,0 V Ed [kN] = 9NRd,c [kN] = 21,2*1,67= 35,4 NRd,c [kN]=21,2*1,67= 35,4

bN,c=NEd/NRd,s= 0,34 ≤ 1,0 β V,c=VEd/VRd,c= 0,25 ≤ 1,0Single proof concrete with particular bars1)

NE,c,re= – [kN] V E,c,re= – [kN]NR,c,re= – [kN] V R,c,re= – [kN]

βN,c,re=NE,c,re/ NR,c,re= – ≤ 1,0 β V,c,re=V E,c,re/ V R,c,re= – ≤ 1,0Combined proof steel Combined proof without particular bars Combined proof with particular bars

N,s2+ V,s

2[-]= 0,76 < 1,0

0

0.2

0.4

0.6

0.8

1

0 0.2 0.4 0.6 0.8 1

N

v

N,c^1.5 + V,c

^1.5 [-]= 0,33 < 1,0

0

0,2

0,4

0,6

0,8

1

0 0,2 0,4 0,6 0,8 1

N

v

0

0,2

0,4

0,6

0,8

1

0 0,2 0,4 0,6 0,8 1

N

v

N,c,re1+ V,c,re

1= < 1,0

PEC-T Special BoltSingle proof T bolt NEd[kN] = 12,0

N,s2+ V,s

2[-]= 0,76 < 1,0

0

0,2

0,4

0,6

0,8

1

0 0,2 0,4 0,6 0,8 1

N

v

NRd,sc [kN] = 55,8 / 1,5 = 37,2βN,sc=NEd/NRd,sc= 0,32 ≤ 1,0

V Ed [kN] = 9,0

V Rd,sc [kN] = 62,8 / 1,25 = 50,24β V,sc=VEd/VRd,sc= 0,18 ≤ 1,0

Combined proof T bolt βN,sc2+β V,sc2[-]= 0,14 ≤ 1,01) In special cases, such as too small edge distance or additional required reinforcement bar,

we will offer individual solutions and calculations on your request.

PEC-TA Cast-in channelsTechnical information


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PEC-TA Cast-in channelsInstallation instruction

Installation instruction of PEC Cast-in Channels

Simple, secure and cost effectivePEC Cast-in channels are ideally suited for quick, reliable andcost-efcient xing of different construction elements. Use ofPEC Cast-in channel in preliminary planning reduces construc-tion time and save money, since connections are bolted, not

welded or drilled. PEC Cast-in channels are easily and promptlyassembled without complicated tools or special training. Built-inadjustability allows connections to correct construction tole-rances, without noise, dust, vibration, or re hazard, since nowelding or drilling are required.

1. After marking the approximate position needed for connec-

tions, PEC channels are easily nailed to the formwork beforepouring concrete. When the formwork is removed, the ripline integrated in the lling allows the easy and completeremoval of the lling from the prole. The clean removal of

the lling prevents polystyrene residue at the constructionsite.

2. The notch on the bottom of PEC T-bolt should be parallelto the channel in length direction while the PEC T-bolt isinserted into the channel slot.

4. DPEC T-bolt can be adjusted quickly in any position in PECCast-in channels. T-bolts should not be installed outside ofthe outer-most anchors.

3. PEC T-bolt is correctly installed only when the notch on the

bottom of bolt is at 90º to the channel slot.

5. Nuts are simply tightened with a wrench on PEC T-bolts tosecure building components to the structure. If torquevalues are indicated, a torque wrench should be used.


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PEC-T Bolt 50/30 M16*60 mm-GV

PEC Group Germany PEC-TA-CE 54/33 350 mm

PEC Curtain Wall

Advantages of PEC Cast-in channelswhen xing curtain wall facades

PEC Curtain Wall

Flexible installation of the facadeelements – 3 dimension adjustment

Easy assembly without complicated tools

No drilling or welding required on-site No re hazards or damage to installed

curtain wall from welding

No damage to post-tensioned slabsfrom drilling

Possibility to later disassemble the facade elements

Faster assembly on site Reduced crane idle times during

assembly at construction site

Curtain wall anchoring for modern buildings with glass and aluminum facades can bea real challenge when using standardized xing products. PEC Cast-in channels allowexible xing options, combined with custom PEC anchoring elements.

PEC anchor brackets are not standard solutions. They are customized according toour customers’ drawings and specications. The PEC Group has specialized in hot-dipgalvanized anchor brackets made from high-performance steel casting alloys. High-precision casting processes are applied to produce all components.

The supervision of the casting processes as well as the nished products are imple-mented according to international standards. Following the AQL procedure, individualquality control measures are observed, performed and documented for each product.

Standard tests and inspections include the measuring of the part, as well as metallo-graphic structure testing, spectral analyses, ultrasonic inspections and x-ray tests,tensile testing, notched-bar impact bending tests, and hardness testing. Some of thesetests and inspections are conducted by external, ofcially approved institutes.


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Notes


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Notes


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www.pec-group.de

T A C a s t -

i n c

h a n n e

l s 0 1 2 0 1 5 E NPEC Group Germany

Obere Kaiserswerther Straße 5647249 DuisburgGermanyPhone: +49 (0) 203 - 45 65 99 0Fax: +49 (0) 203 - 45 65 99 25

l d i b @ d

PEC Group China

Unit 3, No. 50 Weihe RoadSuzhou Industrial Park215121 Suzhou / P.R. ChinaPhone: +86 (0) 512 - 62 75 90 36Fax: +86 (0) 512 - 62 75 90 37

l h @ d

PEC Cast in Channel Catalogue

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