PE45 INFINITY TORQUE WRENCH SERIES - TorkworxFax: +1 800 288 7031 SPX Hydraulic Technologies 5885...

© 2014 SPX CORPORATION Form No. 1000525 Rev. 1 August 29, 2014

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Tech Services: +1 800 477 8326Fax: +1 800 765 8326Order Entry: +1 800 541 1418Fax: +1 800 288 7031

SPX Hydrauflic Technoflogies5885 11th StreetRockford, IL 61109-3699 USAspxbofltingsystems.com

PE45 INFINITY TORQUE WRENCH SERIES

Operating instruction - Parts List for:

PE45PEE4MPRSPE45PEE4PRSPE45YEE4CMPRSPE45YEE4CPRSPE45YEE4MPRSPE45YSS4PRS

PE45LEE4CMPRSPE45LEE4CPRSPE45LEE4MPRSPE45LEE4PRSPE45PEE4CMPRSPE45PEE4CPRS


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D escr i p ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

InfinitySeriesElectric/HydraulicTorque WrenchPumps. . . . . . . . . . . . . . . . . .5

ControlValves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SafetySymbolsandDefinitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SafetyPrecautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

InitialSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

OperatingInstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

PerformanceSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

GeneralMaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

TroubleshootingGuide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

RepairProcedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 FuseReplacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 MotorBrushReplacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 ElectricalCoverandSwitchRemovalandInstallation . . . . . . . . . . . . . . . . . . . .21 MotorHousingRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Cord,ElectricalSupply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 ElectricalBracketAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 RollCageRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 UniversalMotorRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 MotorMountRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 ISPAirMotorAdapterRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . .28 MotorShaftSquareKeyRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . .29 PressureLimitingValveRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . .29 SolenoidCoilRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 0 2-WayCartridgeValveRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . 3 1 2-Position/4-WayValveRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . 3 1 ValveManifoldRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 ReservoirGasketReplacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 ThermometerReplacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 InletSuctionFilterReplacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 ReturnHoseRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 HighPressureTubeRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7

TABLE OF CONTENTS


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ValveMountingBlockandGasketRemovalandInstallation . . . . . . . . . . . . . . . 3 7 InletSuctionFittingRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . 3 9 ConnectorValveRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 9 PumpFittingRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 CartridgePumpAssemblyRemovalandInstallation . . . . . . . . . . . . . . . . . . . . .40 ReservoirCoverRemovalandInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

PartsLists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

HydraulicTechnologiesFacilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

DeclarationofConformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

TABLE OF CONTENTS


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The Infinity Series, Infinite Stage Pump (ISP) hydraulic pumps are designed to have a maximum of 690 bar (10,000 psi) at a flow rate of 737 cc/min (45 cu. in/min). All pumps come fully assembled, less fluid, and ready for work.

Figure 1. PE45 Series Pump

Universal MotorTheuniversalmotorpump,showninFigure1,offersalightweightandportablehydraulicpumpoption.Weightcanbeupto40kg(88lbs).Universalmotorpumpscomewitha5.7L(1.5Gal)capacityhydraulicreservoir.Themotorisa1.3kW(1.8HP)average,115/230VAC(nominal),50/60Hzsingle-phase.Currentdrawcanbeupto17Ampsat115Vand8.5Ampsat230Vandthesoundlevelisratedat87-92dB.Operatingtemperaturesrangeis-25°Cto+50°C(-13°Fto122°F).(Iftemperaturesareatextremesoftheoperatingrange,itisrecommendedtousehydraulicfluidsthatareratedforthosetemperatures.Itisrecommendedthatyouusethecoolingfanoptionforelevatedambienttemperatureorcontinuousduty.

DESCRIPTIONInfinity Series Electric / Hydraulic Torque Wrench Pumps


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Tabfle 1. Pump Coniguration

Description Motor Controfl Switch

Pendant Use with Vaflve No.

Equippedwith2-position/4-waysoflenoidvaflve.

1.3kW(1.3HP)average50/60Hz,nominafl115VAC,singfle-phase

Remotemotor

SeeFigure3.SPXPartNo.3 000554

HydrauflicTorqueWrench

20021082-position/4-way,pumpmounted,soflenoidoperated

Vaflve Function Diagrams

2-position/4-way

AdvancePosition:(Soflenoid"A")Pressureto"A"port,"B"port

totankRetractPosition:

(De-energizedSoflenoid"A")Pressureto"B"port,"A"porttotank

NOTE:AflflportsOPENtotankduringtransi-tionbetweenvaflvepositions.

RP

A B

S1

2-position/2-way

(Idfle Vaflve)

Advanceposition:IdfleVaflveCLOSED(S2Energized)Pressureto"A"port,"B"porttotank

RetractPosition:IdfleVaflveCLOSED(S2Energized)

Pressureto"B"port,IdfleVaflveporttotankIdflePosition:

IdfleVaflveOPEN(S2De-energized)"B"porttotank(throughidflevaflve)

S2S2

CONTROL VALVESMax. Capacity: 690 Bar (10,000 psi)


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Thesafetysignalworddesignatesthedegreeorlevelofhazardseriousness.

DANGER:Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.

WARNING:Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.

CAUTION:Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresultinminorormoderateinjury.

CAUTION:Usedwithout the safetyalert symbol indicatesapotentially hazardous situationwhich, if notavoided,mayresultinpropertydamage.IMPORTANT:Importantisusedwhenactionorlackofactioncancauseequipmentfailure,eitherimmediateoroveralongperiodoftime.

WARNING: To prevent personal injury,• The following procedures must be performed by qualified, trained personnel who are familiar

with this equipment. Operators must read and understand all safety precautions and operating instructions included with the pump. If the operator cannot read these instructions, operating instructions and safety precautions must be read and discussed in the operator's native language.

• These products are designed for general use in normal environments. These products are not designed for lifting and moving people, agri-food machinery, certain types of mobile machinery, or in special work environments such as: explosive, flammable, or corrosive. Only the user can decide the suitability of this product in these conditions or extreme environments. Hydraulic Technologies will supply information necessary to help make these decisions. Consult your nearest Hydraulic Technologies facility.

• Safety glasses must be worn at all time by the operator and anyone within sight of the unit. Additional personal protection equipment may include: face shield, goggles, gloves, apron, hard hat, safety shoes, and hearing protection.

• The owner of this tool must ensure that safety-related decals are installed, maintained, and replaced if they become hard to read.

• Shut OFF the motor before opening any connections in the system.

Pump

WARNING: To prevent personal injury,• Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with

the internal high pressure relief valve. Creating pressure beyond rated capacities can result in personal injury.

• Retract the system before adding fluid to prevent overfilling the pump reservoir. An overfill can cause personal injury due to excess reservoir pressure created when tools are retracted.

SAFETY PRECAUTIONS

SAFETY SYMBOLS AND DEFINITIONS


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Electric Motor

WARNING: To prevent personal injury,• Electrical work must be performed and tested by a qualified electrician per local

directives and standards.• Disconnect the pump from the power supply and relieve pressure before removing the

motor case cover or performing maintenance or repair.• Check the total amperage draw for the electrical circuit you will be using. For example:

Do not connect a pump that may draw 25 amps to a 20 amp fused electrical circuit.• Never use an ungrounded power supply with this unit.• Changing the voltage is an involved and, if incorrectly performed, hazardous procedure.

Consult the manufacturer for specific information before attempting rewiring.• Wire pump motors for counterclockwise rotation when viewed from the shaft end of

the motor.• Do not attempt to increase the power line capacity by replacing a fuse with another

fuse of higher value. Overheating the power line may result in fire.• Exposing electric pumps to rain or water could result in an electrical hazard.• Avoid conditions that can cause damage to the power cord, such as abrasion, crushing,

sharp cutting edges, or corrosive environment. Damage to the power cord can cause an electrical hazard.

Hoses

WARNING: To prevent personal injury,• Before operating the pump, tighten all hose connections using the correct tools. Do

not overtighten. Connections should be only secure and leak-free. Overtightening can cause premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.

• Should a hydraulic hose rupture, burst, or need to be disconnected, immediately shut off the pump and shift the control valve twice to release pressure. Never attempt to grasp a leaking hose under pressure with your hands. The force of escaping hydraulic fluid could cause serious injury.

• Do not subject the hose to potential hazard, such as fire, sharp surfaces, heavy impact, or extreme heat or cold. Do not allow the hose to kink, twist, curl, or bend so tightly that the fluid flow within the hose is blocked or reduced. Periodically inspect the hose for wear, because any of these conditions can damage the hose and possibly result in personal injury.

• Do not use the hose to move attached equipment. Stress can damage the hose and possibly cause personal injury.

• Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not come in contact with corrosive material such as creosote-impregnated objects and some paints. Consult the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive materials may result in personal injury.

SAFETY PRECAUTIONS CONTINUED


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Tools

DANGER: To prevent serious personal injury or death,• This pump is designed for torque wrench applications and should never be used for

lifting loads.• Do not exceed rated capacities of the tools. Excess pressure may result in personal

injury.• Read and understand all safety and warning decals and instructions for devices

attached.• Inspect each tool and coupler before each shift or usage to prevent unsafe conditions

from developing. • Do not use tools if they are damaged, altered or in poor condition. • Do not use tools with bent or damaged couplers or damaged port threads. • Avoid pinch points or crush points that can be created by the tool.• Never use extreme heat to disassemble a hydraulic tools. Metal fatigue and/or seal

damage will result and can lead to unsafe operating conditions. • The guide cannot cover every hazard or situation so always do the job with SAFETY

FIRST.

IMPORTANT• Keep the tool clean at all times. • Use an approved, high-grade pipe thread sealant to seal all hydraulic connections.

PTFE tape can be used if only one layer of tape is used and it is applied carefully (two threads back) to prevent the tape from being pinched by the coupler and broken off inside the pipe end. Any loose pieces of tape could travel through the system and obstruct the flow of fluid or cause jamming of precision-fit parts.

• Always use protective covers on disconnected quick couplers.

SAFETY PRECAUTIONS CONTINUED


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1. Removeallpackingmaterialsfromtheassembledunit.2. Inspecttheunituponarrival.Thecarrier,notthemanufacturer,isresponsibleforanydamage

resultingfromshipment.

Filling the Pump ReservoirMostpumpsareshippedwithouthydraulicfluidinthereservoir.Hydraulicfluidmayhavebeenshippedinaseparatecontainer,butifhydraulicfluidisneeded,useonlyapprovedPowerTeamhydraulicfluidratedat47cSt@38°C(215SUS@100°F).Iflowtemperaturerequirementsareneeded,usehydraulicfluid5.1cSt@100°C(451cSt@-40°C).1. Cleantheareaaroundthefillercaptoremovedebris.Debrisinthehydraulicfluidcandamagethe

polishedsurfacesandprecision-fitcomponentsofthispump.2. Removethefillercapandinsertacleanfunnelwithafilter.3 . Fillthereservoirwithhydraulicfluidto1.3–3.8cm(0.5–1.5in.)fromthecoverplateortofillline.4. Replacethefillercap.Verifythebreather-holeisopen,ifapplicable.

Hydraulic Connections1. Cleantheareasaroundthefluidportsofthepumpandtools.2. Cleanallhoseends,couplersorunionends.3 . Removetheprotectivecoversfromthehydraulicfluidoutlets.4. Connectthehoseassemblytothehydraulicfluidoutlet,andcouplethehosetothetool.

Electric Motor Operation1. RefertoTable2.MinimumRecommendedGaugeTable.Connectthemotortoapowersupply.

Neverrunthemotoronlong,lightgaugeextensioncords.

Caution: To prevent equipment damage,• The correct voltage is required for the pump to operate. Verify the voltage rating on the pump

motor name plate matches the outlet or power source you are using. Low voltage may cause: an overheated motor; a motor that fails to start under load; motor surging when trying to start; or a stalled motor before maximum pressure is reached.

• Check the voltage at the motor with the pump running at full pressure.

2. Startthepumpandshiftasrequired.3 . Turnoffthepumpwhennotinuse.

INITIAL SETUP


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AMPS at Maximum

Hyd. Pressure

Electrical Cord Size AWG (mm2) 3.2 Volt DropLength of Electrical Cord

mm2 AWG0-8 m 8-15 m 15-30 m 30-46 m 0-25 ft 25-50 ft 50-100 ft 100-150 ft

6 0.75 1 1.5 2.5 18 16 14 1210 0.75 1.5 2.5 4 18 14 12 1014 1 2.5 4 6 16 12 10 818 1.5 2.5 6 6 14 12 8 822 1.5 4 6 10 14 10 8 626 2.5 4 6 10 12 10 8 630 2.5 4 10 16 12 10 6 4

Table 2. Minimum Recommended Gauge Table

Bleeding Air from the SystemAfterallconnectionsaremade,thehydraulicsystemmustbebledofanytrappedair.Withnoloadonthesystemandthepumpventedandpositionedhigherthanthehydraulicdevice,cyclethesystemseveraltimes.CheckthereservoirfluidlevelandfilltocorrectlevelwithHydraulicTechnologieshydraulicfluidasnecessary.IfthereisaproblemcontactHydraulicTechnologiesTechnicalSupport.TolocateaHydraulicTechnologiesAuthorizedHydraulicServiceCenter,contactyournearestPowerTeamfacilityorwww.SPXBOLTINGSYSTEMS.com.

INITIAL SETUP CONTINUED


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Figure 2. Motor Control Switch

Item Description1 Start(Green)

2 Lamp(White)

3 Stop(Red)

Item Description1 OFFPosition

2 ONPosition

3 IdlePosition

4 RetractPosition

5 AdvancePosition

Figure 3. Pendant Control

Motor Control Operation1. Connect the power cord to an appropriate power

source.2. RefertoFigure2.PresstheSTART(green)switch.

Lamp(white)willilluminate.

3 . Refer toFigure3.Press theON/OFFrockerswitchtoON.

4. Press and hold the ADVANCE/RETRACT/IDLErocker switch to the ADVANCE position. Releasewhentoolhasreachedtheendofitsstroke.

5. When the ADVANCE/RETRACT/IDLE is released,theswitchdefaultstoRETRACT.Thepumpisfactorypresetto103bar(1,500psi)duringRETRACT.

6 . Pressing the ADVANCE/RETRACT/IDLE rockerswitchtoIDLEallows hydraulicfluidtocyclethroughthepumpbacktothetankandthemotorwillshutoff.

OPERATING INSTRUCTIONS


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Adjusting The Pressure Regulating Valve1. Thepumpmustbecompletelyconnected.PresstheSTART(green)rockerswitch.2. Usingthependant,presstheON/OFFrockerswitchtoON.3 . PressandholdtheADVANCE/RETRACT/IDLErockerswitchtotheADVANCEpositiontostartthe

motorandbuildpressure.4. Rotatepressureregulatingvalvetothedesiredpressure.Clockwiseincreasespressure,

counterclockwisedecreasespressure.5. Whenthedesiredpressureisachieved,cyclethesystemagaintoverifycorrectpressuresetting.6 . UsingthependantpresstheON/OFFrockerswitchtoOFF.7 . PresstheOFF(red)switchonthecontrolbox.

OPERATING INSTRUCTIONS CONTINUED


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Pump Motor RPM (Output)

Amp Draw at 690 Bar (10,000 PSI) (115V)

Amp Draw at 690 Bar (10,000 PSI) (230V)

dB A at Idfle and 690 Bar (10,000 PSI)

PE45 4,500 17 8 .5 92

PumpMax. Pressure Output Bar (PSI)

Ffluid Deflivery* L/min (cu. in./min. @)

50 Bar (750 PSI)

70 Bar (1,000 PSI)

345 Bar (5,000 PSI)

690 Bar (10,000 PSI)

PE45 690(10,000) 8.5(523) 7.9(483) 1.4(86) 0.8(46)

* Typicafl deflivery. Actuafl flow varies with iefld conditions.

Tabfle 3. Drive Unit Requirements

Tabfle 4. Ffluid Pressure Chart

Figure 4. ISP Typicafl Fflow Curve

PE45

PERFORMANCE SPECIFICATIONS


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System EvaluationThecomponentsofyourhydraulicsystem—pump,hoses,andcouplings—allmustbe:

• Ratedforthesamemaximumoperatingpressure.• Correctlyconnected.• Compatiblewiththehydraulicfluidused.

Asystemthatdoesnotmeettheserequirementscanfail,possiblyresultinginseriousinjury.Ifyouareindoubtaboutthecomponentsofyourhydraulicsystem,contactHydraulicTechnologiesTechnicalSupport.

InspectionKeepadatedandsignedinspectionrecordoftheequipment.Beforeeachuse,theoperatororotherdesignatedpersonnelshouldvisuallyinspectforthefollowingconditions:

• Excessivewear,bending,damage,orinsufficientthreadengagement.• Leakinghydraulicfluid.• Loosebolts,capscrews,orpipeplugs.• Bentordamagedcouplersorportthreads.

Periodic cleaning

WARNING: Contamination of the hydraulic fluid could cause the valve to malfunction.

Establisharoutinetokeepthehydraulicsystemasfreefromdebrisaspossible.• Sealunusedcouplerswithprotectivecovers.• Keephoseconnectionsfreeofdebris.• Keepthebreather-holeinthefillercapcleanandunobstructed.• UseonlyPowerTeamhydraulicfluid.Replacehydraulicfluidasrecommended,orsoonerifthefluid

becomescontaminated.Neverexceed300hoursofusebetweenfluidchanges.

Hydraulic Fluid Level1. Checkthefluidlevelinthereservoiraftereach10hoursofuse.Thefluidlevelshouldbe1.3–3.8cm

(0.5–1.5in.)fromthecoverplateortotheFILLLINEwhenallcylindersareretracted.2. Drain,flush,andrefillthereservoirwithanapprovedPowerTeamhydraulicfluidafter300hoursof

use.Thefrequencyoffluidchangesdependsupongeneralworkingconditions,severityofuse,theoverallcleanlinessandcaregiventothepump.Fluidshouldbechangedmorefrequentlywhenthesystemisnotoperatedregularlyindoors.

WARNING: To prevent personal injury,• Disconnect the unit from the power supply before performing maintenance or repair

procedures.• Repairs and maintenance are to be performed in a dust-free area by a qualified

technician.

GENERAL MAINTENANCE


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Draining and Flushing the Reservoir1. Cleanthepumpexterior.2. Removethedrainpluganddrainthereservoir.Whendrainedinstallthedrainplug.3 . Removethefillercapandinsertacleanfunnelwithafilter.4. Fillthereservoirwithhydraulicfluidto1.3–3.8cm(0.5–1.5in.)fromthecoverplate.5. Connectthehydraulichosestothefittings.6 . Bleedtheairfromthesystem.RefertoBleedingAirfromtheSystem.7 . Cyclethepumpfor1–2minutes.8 . Disconnectthemotorandpumpassembly.9. Removethedrainpluganddrainthereservoir.Whendrainedinstallthedrainplug.10. Removethereservoirgasket.RefertotheReservoirGasketReplacementprocedure.11. Cleantheinsideofthereservoir.

Figure 5. Inlet Suction Filters

Figure 6. Filler Cap

12. SeeFigure5.Replacetheinletsuctionfilters.(4qty.)

13 . Placethepumpandmotorassembly(withnewgasket)onthereservoir.Tightenthescrewsto7–9Nm(60–80in/lb).

14. FillthereservoirwithPowerTeamhydraulicfluid47cSt@38°C(215SUS@100°F).Iflowtemperaturerequirementsareneeded,usehydraulicfluid5.1cSt@100°C(451cSt@-40°C).

Adding Hydraulic Fluid to the Reservoir1. Disconnectthepowersupply.2. Cleantheentireareaaroundthefillercap.3 . SeeFigure6.Removethefillercap,andinstalla

cleanfunnelwithafilter.4. UseonlyPowerTeamhydraulicfluid47cSt@

3 8 °C(215SUS@100°F).Iflowtemperaturerequirementsareneeded,usehydraulicfluid5.1cSt@100°C(451cSt@-40°C).

GENERAL MAINTENANCE CONTINUED


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Hose Connections

CAUTION: To prevent personafl injury from fleaking hydrauflic fluid, seafl aflfl hydrauflic connections with a high-quaflity, non-hardening, pipe thread seaflant.

Pipethreadseaflanttapecanbeusedtoseaflhydrauflicconnectionsifonflyoneflayeroftapeisused.Appflytapecarefuflfly,twothreadsback,topreventitfrombeingpinched bythecoupflerandbrokenoffinsidethesystem.Loosepiecesoftapecoufldtraveflthroughthesystemandobstructtheflowoffluidorcauseinterferenceofprecision-itparts.

Storage

Storetheunitinadry,weflfl-protectedareawhereitwiflflnotbeexposedtocorrosivevapors,debris,orotherharmfufleflements.Ifaunithasbeenstoredforanextendedperiodoftime,itmustbethoroughflyinspectedbeforeitisused.

Checking Brushes on Universafl Motors

Toheflppreventprematurefaiflureofthearmature,checkthebrushesperiodicaflfly:

1. Removethemotorbrushes.RefertoMotorBrushRepflacement.

2. SeeFigure7.Thebrushassembfliesmustberepflacediftheyare4.7mm(3/16")orfless.

3 . Instaflflbrushassembflies,brushhofldercaps,andmetaflbrushcoverpflates.

22 mm (7/8") (new)

Repflace when4.7 mm (3/16") or fless

Figure 7. Brush Inspection

GENERAL MAINTENANCE CONTINUED


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WARNING: To prevent personal injury, • Repair work or troubleshooting must be performed by qualified personnel who are familiar

with this equipment.• Disconnect the power supply before removing the electrical cover. Electrical work should be

performed by a qualified electrician.• Check for system leaks by using a hand pump to apply pressure to the suspect area. Watch

for leaking fluid and follow it back to its source. Never use your hand or other body parts to check for a possible leak.

Notes:• For a detailed parts list or to locate a Hydraulic Technologies Authorized Hydraulic Service Center, contact

your nearest Power Team facility.• Plug the outlet ports of the pump when checking for leakage to determine if the leakage is in the pump, in

the cylinder, or in the tool.

Problem Cause Solution

Electric motor does not run.

1.PumpnotturnedON. 1. Position switch to START position.2.Unitisnotpluggedin. 2. Plug in unit.3.Novoltagesupply. 3. Check line voltage. Check reset button

on power panel.4.Wornbrushes. 4. Replace brushes.5.Circuitbreakertrippedbecausetotalamperagedrawtoohighforexistingcircuit.

5. Use an alternate circuit or have a qualified electrician add an additional circuit.

6.Overheatedmotor(single-phasemotor).Magneticstarterdisengaged(three-phasemotor).Thermalprotectoropen.

6. Wait for motor to cool before restarting. Reset thermal protector. (Single-phase motor will reset automatically.)

7.Faultythermalprotector(single-phasemotor).Faultymagneticstarter(three-phasemotor).

7. Replace defective parts.

Electric motor will not shut off.

1.Defectivemotorcontrols. 1. Disconnect unit from power supply; contact a Hydraulic Technologies Service Center.

Electric motor stalls, surges, overheats, or will not start under load.

1.Lowvoltage 1. Refer to electric motor information in Initial Setup section.

2.Electricalcordsizetoosmall. 2. Refer to electrical cord chart in Initial Setup section.

Electrical overload protector keeps tripping.

1.Wiredincorrectly. 1. Disconnect unit from power supply; have qualified electrician review motor and circuit wiring.

Pump delivers excess fluid pressure.

1.Faultypressuregauge. 1. Replace gauge.2.Reliefvalvesetincorrectly. 2. Contact a Hydraulic Technologies

Service Center.

TROUBLESHOOTING GUIDE


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Problem Cause SolutionPump is not delivering fluid, or delivers only enough fluid to advance connected components partially or erratically or operation to slow.

1.Fluidleveltoolow. 1. Add fluid, refer to filling the pump reservoir in Initial Setup section.

2.Loose-fittingcouplertocomponent.

2. Verify quick-disconnect couplings are completely coupled. Couplers may need to be replaced because ball check does not stay open due to wear.

3.Airinsystem. 3. Refer to Initial Setup in this manual to bleed air from system.

4.Airleakinsuctionline. 4. Check and tighten suction line.5.Debrisinpumporfilterplugged. 5. Clean pump filter. If problem persists,

disconnect from power supply contact authorized Hydraulic Technologies service center.

6.Coldfluidorfluidtooheavy.(Hydraulicfluidisofahigherviscositythannecessary.)

6. Drain, flush, and refill reservoir using a lighter weight fluid. Refer to General Maintenance section.

7.Vacuuminreservoir. 7. Clean plugged vent in filler cap.Pump builds pressure but cannot maintain pressure.

1.Fluidleakage. 1. Look for external leaks. If no fluid leakage is visible, the problem is internal. Seal leaking pipe fittings with pipe sealant.

2.Leakingpressureswitchseal. 2. Replace pressure switch.Pump does not build to full pressure.

1.Faultypressuregauge. 1. Replace pressure gauge.2.Checkforexternalleakage. 2. Seal faulty pipe fittings with pipe sealant.3.Checkexternalpressureregulator.Checkreliefvalvesetting.

3. Refer to Adjusting the Pressure Regulating Valve.

Erratic action 1.Airinsystem. 1. Check for leaks. Refer to bleeding procedure.

2.Internalleakageinattachedcomponents.

2. Refer to manufacture's information for attached component.

3.Attachedcomponentstickingorbinding.

3. Refer to manufacture's information for attached component.

4.Malfunctioningvalve. 4. Verify connections. Contact authorized Hydraulic Technologies Service Center.

TROUBLESHOOTING GUIDE CONTINUED


20

Figure 8. External Fuse Holder

Fuse Replacement1. Disconnectpowercordfrompowersource.2. SeeFigure8.Removethefuseholder.3 . Replacethefuse.

115VPumps:15ATIMEDELAY250VAC5x20mmFuse230VPumps:10ATIMEDELAY250VAC5x20mmFuse

4. Toinstall,reversetheremovalprocedure.

Figure 10. Brush Holder

Motor Brush Replacement1. Disconnectpowercordfrompowersource.2. SeeFigure9.Removethebrushassemblycap

seal.

Item Description2007 8 8 6 BrushAssembly(2)Required

Figure 9. Cap Seal

3 . SeeFigure10.Useascrewdrivertoremovethebrushholdercap.

4. Removethebrush.5. Toinstall,reversetheremovalprocedure.NOTE:Applyasmallamountofgrease(PartNo.2001672)tothelipofthecapsealtoaidininstallation.

REPAIR PROCEDURES


21

Electrical Cover and Switch Removal and Installation1. Disconnectpowercordfrompowersource.2. SeeFigure11.Removethe10screws.3 . Positiontheelectricalcoveraside.

Figure 11. Electrical Cover Screws

4. SeeFigure12.Ifnecessary,pryuponthereleaseandremovetheswitchassembly.

5. Position the switch assembly with the releasetowardsthetopoftheelectricalcoverandpushtoinstalltheswitch.

6 . Positionthecoverandinstallthescrews.Tightenthescrewssecurelyandevenly.

Figure 12. Switch Removal

Motor Housing Removal and Installation1. Removetheelectricalcover.SeeElectricalCover

RemovalandInstallation.2. See Figure 13. Loosen the solenoid coil screw

anddisconnecttheplug.Donotremovethescrewfromtheconnector.

Figure 13. Solenoid Coil Connector

Item Description1 Screw

2 Plug

REPAIR PROCEDURES CONTINUED


22

Figure 15. Rotate the Motor

Figure 16. Motor Cover Screws

4. SeeFigure15.Rotatethemotor.

5. SeeFigure16.Removethetwoscrewsandthemotorhousing.

6 . Toinstall,reversetheremovalprocedure.Tightenthemotorboltsto6.8Nm(60in/lb).Tightenthecoverscrewssecurelyandevenly.

Figure 14. Motor Bolts

3 . SeeFigure14.Removethefourmotorbolts.(Twooneachside.)



23

Cord, Electrical Supply1. Removetheelectricalcover.SeeElectricalCover

RemovalandInstallation.2. SeeFigure17.Loosenthecordgrip.

Figure 17. Cordgrip

Figure 18. Power Cord Connection Location

3 . SeeFigure18.Disconnectthetwopowerwires.

Figure 19. Ground Screw Location

4. SeeFigure19.Removethegroundscrew.5. Removethecord.6 . Insertthecordthroughtheelectricalbracket.7 . Position (GN/Y) ground wire and install ground

screw.8 . Connect the twopower lines to the appropriate

fuseholder.9. Install the electrical cover. SeeElectricalCover

RemovalandInstallation.



24

3 . SeeFigure21.Removethebafflebracket.a.Removethetiestrap.b.Removethetwobafflebrackettomotorbolts

(oneeachside).c. Remove the two baffle bracket to electrical

bracketbolts.

Figure 21. Baffle Bracket

Item Description1 TieStrap

2 BaffleBrackettoMotorBolts

3 BaffleBrackettoElectricalBracketBolts

Electrical Bracket Assembly1. Removethemotorhousing.SeeMotorHousing

RemovalandInstallation.2. SeeFigure20.Loosenthe2-position/4-wayvalve

plugscrewanddisconnecttheplug.

Figure 20. 2-Position/4-Way Valve


2 Plug



25

Figure 22. Motor Wires

4. SeeFigure22.Disconnectthethreemotorwires.5. Removetheelectricalbracketassembly.

Roll Cage Removal and Installation1. Disconnectpowercordfrompowersource.2. See Figure 23. Remove and discard the eight

screws.

Figure 23. Roll Cage Screws

Figure 24. Gauge Removal

3 . See Figure 24. Loosen the hydraulic couplerand remove the pressure gauge and install theprotectivecover.

4. Carefullyslidetherollcagetowardstherearandraiseupatanangletoremove.

5. Toinstall,reversetheremovalprocedure.6 . Installnewscrewsandtightenthescrewsto7–9

Nm(60–80in/lb).



26

4. SeeFigure27.Removethefourmotorbolts.(Twooneachside).

Figure 27. Universal Motor Bolts

Universal Motor Removal and Installation1. Remove the roll cage.SeeRollCageRemoval

andInstallation.2. See Figure 25. Loosen the solenoid coil screw


Figure 25. Solenoid Valve


2 Plug

3 . SeeFigure26.Loosenthe2-position/4-wayvalveplugscrewanddisconnecttheplug.



2 Plug



27

Figure 28. Motor Cover Screws

5. SeeFigure28.Removethetwoscrewsandthemotorhousing.

Figure 29. Electrical Bracket Bolts

6 . See Figure 29. Do not damage the electricalwires.Removethetwoelectricalbracketbolts.

Figure 30. Baffle Bracket

7 . SeeFigure30.Removethetwobafflebrackettomotorbolts(oneeachside)andpositionasidetheelectricalbracket.

8 . Removetheuniversalmotor.9. Toinstall,reverseremovalprocedure.Tightenthe

boltsto6.8Nm(60in/lb).



28

ISP Motor Adapter Removal and Installation1. Remove the motor mount. See Motor Mount

RemovalandInstallation.2. SeeFigure33.Removethesixadapterboltsand

theadapter.3 . SeeFigure34.Removethegasketandcleanthe

Figure 33. Motor Adapter

Motor Mount Removal and Installation1. Removetheuniversalmotor.SeeUniversalMotor

RemovalandInstallation.2. SeeFigure31.Removethesixmotormountbolts

andthemount.

Figure 31. Motor Mount Bolts

Figure 32. Motor Mount Orientation

3 . SeeFigure32.Theorientationofthemotormountholesisveryimportant.Positionthemountsotheholesarelocatedasshown.Toinstall,reversetheremovalprocedure.Tightenmotormountboltsinastarpatternandtorqueto6.8Nm(60in/lbs).



29

Figure 34. Motor Adapter Gasket

gasketsurfaces.4. Toinstall,reversetheremovalprocedure.Tighten

thebolts inastarpatternandtorqueto6.8Nm(60in/lbs).

Motor Shaft Square Key Removal and Installation1. Remove the universal motor assembly. See

Universal Motor Assembly Removal andInstallation.

2. SeeFigure35.Removethesquarekey.3 . Toinstall,reversetheremovalprocedure.

Figure 35. Square Key

Pressure Limiting Valve Removal and Installation1. Remove the roll cage.SeeRollCageRemoval

andInstallation.2. SeeFigure36.Removethetwopressure-limiting

valveboltsandthevalve.

Figure 36. Pressure-Limiting Valve Bolts



3 0

Item Description1 SolenoidCoilNut

2 SolenoidCoil

Figure 39. Solenoid Coil

2. SeeFigure39.Removethesolenoidcoilnutandthesolenoidcoil.

3 . Toinstall,reversetheremovalprocedure.Tightenthenutto4.5–5Nm(40–45in/lbs).

Figure 37. O-Rings

3 . SeeFigure37.Inspectandifnecessary,replacetheo-rings.

4. Applythreadlocktotheboltthreads.5. Toinstall,reversetheremovalprocedure.Tighten

theboltsto34Nm(300in/lbs).

Solenoid Coil Removal and Installation1. See Figure 38. Loosen the solenoid coil screw




2 Plug



3 1

2-Way Cartridge Valve Removal and Installation1. Remove the solenoid coil. See Solenoid Coil

RemovalandInstallation.2. SeeFigure40.Removethe2-waycartridgevalve.

Figure 40. 2-Way Cartridge Valve

Figure 41. 2-Way Cartridge Valve O-Ring

2-Position/4-Way Valve Removal and Installation1. See Figure 42. Loosen the 2-position/4-way

valveplugscrewanddisconnecttheplug.Donotremovethescrewfromtheconnector.

Figure 42. Directional Valve Connector


2 Plug

3 . See Figure 41. Inspect the 2-way cartridgevalve o-ring. Replace if necessary. To install,reversetheremovalprocedure.Tightenthenutto20.5Nm(15ft/lbs).



3 2

Valve Manifold Removal and Installation1. SeeFigure45.Removethepressuregauge.

Figure 45. Pressure Gauge

Figure 43. 2-Position/4-Way Valve Bolts

2. SeeFigure43.Loosenthefive2-position/4-wayvalvebolts.Theboltsarecapturedandpartoftheassembly.

Figure 44. 2-Position/4-Way Valve O-Rings

3 . See Figure 44. Remove the 2-position/4-wayvalve.Cleanandinspecttheo-rings.Replaceasnecessary.

4. Toinstall,reversetheremovalprocedure.



3 3

2. See Figure 46. Loosen the 2-position/4-wayvalve plug screw and disconnect the plug. Donotremovethescrewfromtheconnector.

Figure 46. Directional Valve Connector


2 Plug



2 Plug

3 . SeeFigure47.Loosen thesolenoidcoilscrewand disconnect the plug. Do not remove thescrewfromtheconnector.



3 4

Figure 50. Drain Plug

Reservoir Gasket Replacement1. SeeFigure50.Removethedrainpluganddrain

thefluidfromthereservoir.2. Removetherollcage.RefertoRollCage

RemovalandInstallation.

6 . SeeFigure49.Removethegasket,lowpressurehose,andfitting.

7 . Cleanandinspectgasketsurfacesando-rings.Replaceasnecessary.

8 . Toinstall,reversetheremovalprocedure.

Figure 49. Manifold Gasket

Item Description1 Gasket

2 LowPressureHose

3 Fitting

Figure 48. Valve Manifold Bolts

4. SeeFigure48.Removethe4manifoldbolts.5. Removethevalvemanifold.



3 5

Figure 51. Reservoir Screws

3 . SeeFigure51.Removeanddiscardthescrewsholdingthecoverplate.

4. Liftthemotorandpumpassemblyfromthereservoir.

Figure 52. Gasket Location

5. SeeFigure52.Removeanddiscardthereservoirgasket.

6 . Cleanthegasketsurfaces.

Figure 53. Gasket and Screws

7 . SeeFigure53.Positionthenewgasketonthereservoirwiththeadhesivesidedown.

8 . Newscrewsandgasketmustbeused.Toinstall,reversetheremovalprocedure.Tightenthescrewsto7–9Nm(60–80in/lb).

Item Description1 Gasket40164

2 Screws10177



3 6

Figure 55. Filter Location

Inlet Suction Filter Replacement1. Remove the reservoir gasket. See Reservoir

GasketRemovalandInstallation.2. SeeFigure55.Removetheinletsuctionfilters.3 . Toinstall,reversetheremovalprocedure.

Return Hose Removal and Installation1. Removethevalveassembly.Seevalveassembly.2. SeeFigure56.Removethehose.3 . Toinstall,reversetheremovalprocedure.

Figure 56. Hose Location

Thermometer Replacement1. Removethereservoirgasket.Refertothe

ReservoirGasketprocedure.2. SeeFigure54.Removethetwoscrewsandthe

thermometer.3 . Cleanthesurfacesandinstallnewo-rings.4. Toinstall,reversetheremovalprocedure.

Figure 54. Thermometer Assembly



3 7

High Pressure Tube Removal and Installation1. Removethereservoirgasket.SeetheReservoir

Gasketprocedure.2. See Figure 57. Loosen the two compression

fittingsandremovethehighpressuretube.3 . Toinstall,reversetheremovalprocedure.

Figure 57. High Pressure Tube

Valve Mounting Block and Gasket Removal and Installation1. Remove the roll cage.SeeRollCageRemoval

andInstallation.2. See Figure 58. Loosen the solenoid coil screw



Item Description1 SolenoidCoilScrew

2 Plug



2 Plug

3 . SeeFigure59.Loosenthe2-position/4-wayvalveplugscrewanddisconnecttheplug.



3 8


6 . See Figure 61. Loosen the two compressionfittingsandremovethehighpressuretube.

Figure 62. Valve Mounting Block

7 . SeeFigure62.Removethefourvalvemountingblockboltsandthemountingblock.

8 . Removethegasketandcleanthegasketsurface.9. Toinstall,reversetheremovalprocedure.Torque

theboltsto6.8Nm(60in/lbs).

Figure 60. Valve Assembly

4. SeeFigure60.Removethefourmanifoldassemblyboltsandremovethemanifoldassembly.

5. Removethereservoirgasket.SeetheReservoirGasketprocedure.



3 9

Inlet Suction Fitting Removal and Installation1. Removetheinletsuctionfilter.SeeInletSuction

FilterRemovalandInstallation.2. SeeFigure63.Removethesixinletsuctionfitting

screwsandthefitting.

Figure 63. Inlet Suction Fitting

Item Description1 Screws

2 InletSuctionFitting

Figure 64. O-Rings

3 . See Figure 64. If necessary, replace the twoo-rings.

4. Toinstall,reversetheremovalprocedure.Tightenthescrewsevenly.

Connector Valve Removal and Installation1. Remove the valve mounting block. See Valve

MountingBlockRemovalandInstallation.2. SeeFigure65.Removetheconnectorvalve.3 . Toinstall,reversetheremovalprocedure.

Figure 65. Connector Valve



40

Cartridge Pump Assembly Removal and Installation1. Remove the motor mount. See Motor Mount

RemovalandInstallation.2. Removethereservoirgasket.SeetheReservoir

Gasketprocedure.3 . SeeFigure67.Disconnectthehighpressuretube

fittingatthepumpandloosentheotherend.4. Remove the pump and gasket, and clean the

gasketsurfaces.

Figure 67. High Pressure Tube Fitting

Item Description1 D i sco n n ect

2 Loosen

Pump Fitting Removal and Installation1. Remove the high pressure tube. See High

PressureTubeRemovalandInstallation.2. SeeFigure66.Removethepumpfitting.

CAUTION: Sealant tape or non-hardening sealer can be used to seal hydraulic connections if only one layer of tape is used. Apply tape carefully, two threads back, to prevent it from being pinched by the coupler and broken off inside the system. Loose pieces of sealant could travel through the system and obstruct the flow of fluid or cause jamming of precision-fit parts.3 . Installsealanttapeornon-hardeningsealertothe

gauge.4. Toinstall,reversetheremovalprocedure.

Figure 66. Pump Fitting



41

Figure 68. Motor Alignment to

Pressure Tube

5. SeeFigure68.Withthecartridgepumpassemblypositioned so the high pressure tube can beconnected,positiontheassemblyinthereservoircover.

Figure 69. Motor Mount Orientation

6 . SeeFigure69.Theorientationofthemotormountholes is very important. Position the mount sotheholesarelocatedasshown.Installthemotormountbolts.

7 . Tighten themotormount bolts in a star patternandtorqueto6.8Nm(60in/lbs).

Reservoir Cover Removal and Installation1. Remove the cartridge pump assembly. See

Cartridge Pump Assembly Removal andInstallation.

2. See Figure 70. Loosen the two compressionfittingsandremovethehighpressuretube.




42

Figure 72. Motor Adapter

4. SeeFigure72.Removethesixadapterboltsandtheadapter.

5. SeeFigure73.Removethegasketandcleanthegasketsurfaces.

Figure 73. Motor Adapter Gasket

Figure 71. Valve Assembly

3 . SeeFigure71.Removethefourmanifoldassemblyboltsandremovethemanifoldassembly.



43

Figure 74. Filler Cap

6 . SeeFigure74.Removethefillercap.7 . Toinstall,reversetheremovalprocedure.



44

25

5

23

19

3

17

12

16

4

2

7

10 11

555556

98

13

18

13

21

20

15

14

24

1

22

26

Item No.

No. Req'd

Part No. Description

1 4 2002137 M6X1x60mmSHCC12.9STScrew

2 1 2002120 MotorHousing

3 12002110 110V-E1.7HP115V50/60Hz1PH56CMotor

2002111 230V-E1.9HP230V50/60Hz1PH56CMotor

4 6 2002085 M6X1x12mmSHCC12.9STScrew

PE45 Series Assembfly Parts List

PARTS LIST


45

Item No.

No. Req'd


5 6 10244 0.258x0.489x0.045LockWasher

6 1 2002114 BaffleBracket

7 1 3000567 115/230V50/60HzElectricalBracketAssembly

8 2 2002113 M5X0.8x14mmCSKC10.9StScrew

9 1 2002252 Gasket

10 1 2002116 ElectricalBracketCover

11 10 2002117 M5X0.8x20mmBHCC10.9STScrew

12 2 2002331 SCREW,M10X1.516MMBHC10.9ST

13 10 10177 Round1/4-20x0.75Screw

14 6 2002160 18.1mmx10.7mmLockWasher

15 6 2002118 M10X1.5x18mmSHCC12.9STScrew

16 1 40164 ReservoirGasket

17 1 3000568 Reservoir3.00GalHorizontalCenterAluminumRectangleAssembly

18 1 1000467 DECAL,PLASCERTCEUSRECT4.75IN

19 1 2002115 RollCage

20 1 3000564 PumpAssembly-CoverPlate

21 1 1683-AB BreatherPlastic3/4NPT(fillercap)

22 1 2001627 Gasket

23 1 3000554 TorqueWrenchPendantAssembly

24 1 3000577 4-PortManifoldInterfaceAssembly

25 1 3000578 4-PortManifoldBaseAssembly(3000566forsingleportuse)

26 2 2007876 CapSeal,1.063DIA.

2 2007886 Brush(notshown)

2 10806 Cap,Brushholder(notshown)

1 2001672 GREASE,SSP-1212,1MLSERVICEPACKET(notshown)

PE45 Series Assembly Parts List

PARTS LIST CONTINUED


46

11

8

1

2

3

4

14

15

12

9

13

10

5

7

610

16



47

Item No.

No. Req'd


1 1 10268 O-ring(-012)0.364IDx0.070Nitrile70

2 1 11863 Backup0.500x0.375Washer

3 1 20787 ValveConnector

4 1 2001636 ValveMountingBlock

5 1 3000565 CartridgePumpAssembly

6 1 2001618 3/8HighPressureTube

7 1 10661 Straight1/4NPTFMx3/8TubeFitting

8 1 2001627 Gasket

9 1 10431 Nut5/8-18F(3/8ODTube)Fitting

10 10 2001606 SHCM8-1.25x16mmScrew

11 1 2001578 AdaptertoCoverplateGasket

12 1 35266 PumptoCoverGasket

13 1 2001576 MotorAdaptor

14 1 2002112 ReservoirCover

15 1 2001022 MotorMount

16 6 2001601 SHCM6-1.00x25mmScrew

Pumps Parts List



48

13

8

4

7

2 1

3

6

5

9

10

12

11

14

Item No.

No. Req'd


1 1 VF-4011 2WayNOCartridgeVaflve

2 1 EF-1085 24VDCHirschmannSoflenoidCoifl

3 1 9062 10,000PSI,4"Diameter,CaflibratabfleGauge

4 1 2000980 PressureLimitingVaflve

5 2 2001611 M8-1.25X40mmSHCScrew

6 1 25599 QD3/8INTNPTFX1/4HoseCoupfler

7 1 25600-1 Hydrauflic3/8"NPTFFCoupfler

8 0.58 2002105 RawMateriaflHoseCflearVinyfl1/2ID

9 1 2002106 Straight1/4NPTMx1/2IDHoseFitting

10 1 RV-11 110bar(1500psi)RetractRefliefVaflve

11 1 2002109 VaflveManifofld

12 1 251410 QuickCoupfler

13 1 2002108 2-position4-wayVaflve

14 1 251411 Quickcoupfler,Mafle

Vaflve Parts List



49

6

7

4

5

3

2

8

1

9



50

Item No.

No. Req'd


1 1 1000607 DECAL,PLASINFODNGRUSRECT3.0IN

2 1 1000285 DECAL,S1S2&PS

3 2 1000464 DECAL,SPXBOLTINGSYSTEMS

4 4 1000371 DECAL,BURNHAZARD/HOTSURFACE,ISO

5 1 1000467 DECAL,CEPERFORMANCE,PCHE,ForPE45LEE4PRS

1 1000468 DECAL,CEPERFORMANCE,PCHE,ForPE45PEE4PRS

1 1000476 DECAL,CEPERFORMANCE,PCHE,ForPE45PEE4PRS

6 1 2002391 DECAL.PLASCERTCEUSRECT4.75IN


8 1 1000285 DECAL,S1S2&PS

9 1 1000808 DECAL,PLASINFOCAUTUSRECT3.0IN

Decal Location, PE45 Series w/o Manifold



51

6

7

45

3

2

8

1

9



52

Item No.

No. Req'd


1 1 1000607 DECAL,PLASINFODNGRUSRECT3.0IN

2 1 1000285 DECAL,S1S2&PS

3 2 1000464 DECAL,SPXBOLTINGSYSTEMS

4 4 1000371 DECAL,BURNHAZARD/HOTSURFACE,ISO

5 1 1000469 DECAL.PLASCERTCEUSRECT4.75IN,ForPE45LEE4MPRS

1 1000470 DECAL.PLASCERTCEUSRECT4.75IN,ForPE45PEE4MPRS

1 1000624 DECAL.PLASCERTCEUSRECT4.75IN,ForPE45YEE4MPRS

6 1 2002391 DECAL,CEPERFORMANCE,PCHE


8 1 1000285 DECAL,S1S2&PS

9 1 1000808 DECAL,PLASINFOCAUTUSRECT3.0IN

Decal Location, PE45 Series w/Manifold



53

Figure 80. PE45 Eflectricafl Schematic

Figure 81. PE45 Hydrauflic Schematic

= WIRE NUMBER#

11

-K3

14

1114

7777

11

11D1

A1

A2

-K3

9

9

10

2

5

M

1

2

-M2

ON / OFF

IDLERET.ADVANCE( mom )

HAND CONTROL

OPTIONAL

15

1

0

-K2

C2

FERRITE x2C3C1

PE

DC24V0V

115V230V0V

4 28 6

1114

1611

1314

10

9

8

777

8

25

52

635

4

2

1

11

1

2

3

414-K2

1 1

22

0

1

PE

P= 1268WU= 2x115VAC 50/60HzI= 15AF1,F2=15A (DELAY TYPE)

P= 1417WU= 2x230VAC 50/60HzI= 8AF1,F2=10A (DELAY TYPE)

-S1

-S2-K148

6 2

-F1 -F2

0VDC

-S1-S2

PEL2L1

L2

L1

24VDC

A1

A2

-K1

-M1

White/BflancX2

X1

M

100-240V/DC24V100VA

VACIN

DC24VOUT

N-

+

L+

-

-PS1

7

IEC ELECTRICAL SCHEMATIC

M

CooflingFans 1

2

-M3

01-S4

-S32 01

SCHEMATICS

M

S2

104 BAR RELIEF(1500 PSI)

S1

BA

P R

730 BAR RELIEF(10,600 PSI)

HYDRAULICSCHEMATIC

0-690 BAR RELIEF(0-10,000 PSI)USER ADJUSTMENT

M

S2

104 BAR RELIEF(1500 PSI)

S1

BA

P R

730 BAR RELIEF(10,600 PSI)

HYDRAULICSCHEMATIC

0-690 BAR RELIEF(0-10,000 PSI)USER ADJUSTMENT


54

California Proposition 65 Warning This product contains or may contain chemical(s)

known to the state of California to cause cancer or other reproductive effects.

POWER TEAM FACILITIES


55

DECLARATION OF CONFORMITY

PE45 INFINITY TORQUE WRENCH SERIES - TorkworxFax: +1 800 288 7031 SPX Hydraulic Technologies 5885...

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Transcript of PE45 INFINITY TORQUE WRENCH SERIES - TorkworxFax: +1 800 288 7031 SPX Hydraulic Technologies 5885...