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Transcript of MRFT Issue 1 - Home - P&B -- P&B Assignment of the Output Relays for MRFT.....20 6.4 INDICATION OF...
MRMF Technical Manaual P&B Engineering
Issue P 23/6/99
Publication applicable to relays supplied from January 1996 onwards Serial no : 96****
MRFT Frequency Protection Relays
P&B Engineering
Belle Vue Works
Boundary Street
Manchester
M12 5NG
Tel: 0161 230 6363
Fax: 0161 230 6464
E-mail [email protected]
MRMF Technical Manaual P&B Engineering
Issue P 23/6/99
Contents
1. INTRODUCTION ..............................................................................................................................................................1
2. APPLICATION ..................................................................................................................................................................2
3. FEATURES AND CHARACTERISTICS........................................................................................................................2
4. DESIGN...............................................................................................................................................................................3
4.1 CONNECTIONS .................................................................................................................................................................3
4.1.1 Analogue input circuits............................................................................................................................................3
4.1.2 Output relays ...........................................................................................................................................................3
4.1.3 Blocking Input .........................................................................................................................................................4
4.1.4 Remote data communication ...................................................................................................................................7
4.2 FRONT PANEL ..................................................................................................................................................................7
4.2.1 Display.....................................................................................................................................................................7
4.2.2 LED indicators ........................................................................................................................................................9
4.2.3 Push buttons ............................................................................................................................................................9
4.3 CODE JUMPERS ................................................................................................................................................................9
4.3.1 Password programming ........................................................................................................................................10
4.3.2 Alarm and Trip relay function ...............................................................................................................................10
5. WORKING PRINCIPLES ..............................................................................................................................................11
5.1 ANALOGUE CIRCUITS .....................................................................................................................................................11
5.2 DIGITAL CIRCUITS ..........................................................................................................................................................11
5.3 POWER SUPPLY ..............................................................................................................................................................11
5.4 VOLTAGE SUPERVISION (MRMF, MRVT) ..............................................................ERROR! BOOKMARK NOT DEFINED.
5.4.1 Delta/Star Connection of the Input Transformers ....................................................Error! Bookmark not defined.
5.5 FREQUENCY SUPERVISION .............................................................................................................................................12
5.5.1 Measurement Principle of Frequency Supervision................................................................................................12
5.6 VECTOR SURGE SUPERVISION .......................................................................................................................................12
5.6.1 Vector Surge Supervision Inhibit...........................................................................................................................13
5.6.2 Vector Surge Supervision Measurement Principles ..............................................................................................14
5.6.3 df/dt Measurement Principles................................................................................................................................16
5.7 TRIP METHOD FOR LOSS OF MAINS [LOM] ...................................................................................................................16
6. OPERATION AND SETTING........................................................................................................................................17
6.1 LAYOUT OF THE CONTROL ELEMENTS ............................................................................................................................17
6.2 RELAY SETTING PRINCIPLES ...........................................................................................................................................17
6.2.1 Password protected parameter adjustment ...........................................................................................................18
6.3 SETTING PROCEDURE .....................................................................................................................................................18
6.3.1 Under and Over Voltage Setting ...........................................................................................................................18 6.3.1.1 Voltage Supervision Threshold ..........................................................................................................................................19
6.3.1.2 Voltage Supervision Time Delay........................................................................................................................................19
6.3.2 Under and Over Frequency Setting.......................................................................................................................19 6.3.2.1 Frequency Supervision Threshold ......................................................................................................................................19
6.3.2.2 Frequency Supervision Time Delay [Please see 6.3.2.3]....................................................................................................19
6.3.2.3 Number of Cycles Setting (T).............................................................................................................................................19
6.3.2.4 Frequency Rate Setting (df/dt) ...........................................................................................................................................19
6.3.3 Vector Surge Setting ..............................................................................................................................................20 6.3.3.1 Vector Surge Threshold......................................................................................................................................................20
6.3.4 Nominal frequency.................................................................................................................................................20
6.3.5 Voltage Inhibit Level .............................................................................................................................................20
6.3.6 Assignment of the Output Relays for MRFT .........................................................................................................20
6.4 INDICATION OF MEASURED VALUES AND FAULT DATA ...................................................................................................21
MRMF Technical Manaual P&B Engineering
Issue P 23/6/99
6.4.1 Indication of measured values...............................................................................................................................21
6.4.2 Indication of fault data ..........................................................................................................................................21
6.5 TEST TRIP......................................................................................................................................................................22
6.6 RESET............................................................................................................................................................................22
6.6.1 Hand reset .............................................................................................................................................................22
6.6.2 Auto-reset at Power Up .........................................................................................................................................22
6.7 SETTING VALUE CALCULATION ......................................................................................................................................22
7. RELAY CASE ..................................................................................................................................................................22
7.1 INDIVIDUAL CASE ..........................................................................................................................................................22
7.2 RACK MOUNTING ...........................................................................................................................................................22
7.3 TERMINAL CONNECTIONS ..............................................................................................................................................22
8. TEST AND MAINTENANCE.........................................................................................................................................23
9. TECHNICAL DATA........................................................................................................................................................23
9.1 MEASURING INPUT CIRCUITS.........................................................................................................................................23
9.2 AUXILIARY POWER SUPPLY............................................................................................................................................23
9.3 COMMON DATA .............................................................................................................................................................23
9.4 SETTING RANGES AND STEPS..........................................................................................................................................24
9.5 OUTPUT CONTACT RATINGS ...........................................................................................................................................26
9.6. TYPE TESTS ..................................................................................................................................................................27
9.7 HOUSING .......................................................................................................................................................................30
9.8 TERMINAL CONNECTION DETAILS .................................................................................................................................31
10. ORDER FORM ..............................................................................................................................................................32
MRMF Technical Manaual P&B Engineering
023/6/99 Page 1 MRMF 01/97 O
1. Introduction
The application of powerful microprocessors opens a new chapter for power system protective
relaying. The digital processing of measured values and the ability to perform complex arithmetic and
logic operations, give digital protection relays significant performance and flexibility improvements
over their traditional analogue counterparts. Additional advantages - very small power consumption,
adaptability, self-supervision, fault diagnosis through fault data recording, smaller physical
construction and selectable relay characteristics - all combine to allow the implementation of accurate
and highly reliable protection schemes at a significantly reduced financial burden.
The development of microprocessor based protective relays and their introduction into the market has
been stimulated by the recent trend to replace analogue with digital equipment. This modern trend has
prompted the development of a new P&B protective relay family - the MR relay series. This
comprehensive family of protection relays can satisfy the demands of even the most complex
protection schemes:
MRI - Overcurrent Relay (Independent time/I.D.M.T + earth + directional facilities)
MRI-V - Voltage Dependent Overcurrent Relay
MREF - Restricted Earth Fault Relay
MRAR - Auto-Reclosing Relay
MRMF - Mains Failure Relay
MRVT - Voltage Protection
MRFT - Frequency Protection
MROS - Vector Surge or Rate of Change of Frequency
MRNS - Negative Sequence Relay
MRRP - Power Relay
MRCS - Check Synchronising Relay
MRFF - Field Failure Relay
MRDG - Differential Relay
The superiority of digital protective relaying over traditional analogue devices, as embodied by the
MR relay family, is summarised by the following features:
•••• Integration of many protective functions in a single compact case
•••• High accuracy owing to digital processing
•••• Digital relay setting with very wide setting ranges and fine setting steps
•••• Comfortable setting procedure through extensive human - relay dialogue
•••• Measured values and fault data indication by means of alpha-numeric display
•••• Data exchange with DCS/SCADA by means of RS485
•••• Operational reliability through self-supervision
A similar but simplified range, with reduced functions and without display, is also available. The
MIRI - overcurrent and earth fault relays, and the MIRV - undervoltage, overvoltage and neutral
voltage displacement relays. To complement the MR series, a range of Auxiliary, Timing and
Tripping devices are also available.
MRMF Technical Manaual P&B Engineering
023/6/99 Page 2 MRMF 01/97 O
2. Application
The MRFT relay is a mains decoupling relay that covers the protection requirements of most utilities
for the mains parallel operation with co-generation schemes. The protective functions of the MRFT
are summarised as follows:
•••• Two stage independent Over and Under Frequency Protection
• Integrated df/dt
3. Features and characteristics
• Complete digital processing of the sampled measured values.
• Digital filtering of the measured values by using discrete Fourier analysis to suppress the high
frequency harmonics and dc component induced by faults or system operation.
• Extremely wide setting ranges with fine setting steps
• Unauthorised user access control through password protection
• User defined password.
• Continuous self-supervision of software and hardware.
• Outstanding design flexibility for easy selection of appropriate operational scheme for
numerous applications
• Numerical display of setting values, actual measured values and memorised fault data etc.
• Serial data communication facilities via RS485.
• Wide voltage range for DC or AC power supply.
• Withdrawable modules with automatic short circuit of C.T. inputs.
MRMF Technical Manaual P&B Engineering
023/6/99 Page 3 MRMF 01/97 O
4. Design
4.1 Connections
Application Diagram; MRFT
POWER
SUPPLY
1 2 CASE
Supply
MRFTTypical Earthing Shown
54 5553External Reset Blocking Input
L N L
ALARM/TRIP SIGNAL 133
31
29
32
3034
4852
50
45
43
41
44
4246
40
38
36
37
3539
+
7 9 10
Gnd-
4751
49
SELF SUPERVISION
RS485
15
V1
L1
L2
L3
16
ALARM/TRIP SIGNAL 2
ALARM/TRIP SIGNAL 3
ALARM/TRIP SIGNAL 4
4.1.1 Analogue input circuits
The constantly monitored measuring values are galvanically decoupled, filtered and finally fed to the
analogue/digital converter. The protection unit receives these analogue input signals of the voltages
via separate input transformers.
4.1.2 Output relays
The MRFT has five output relays, with single or dual pole change-over contacts as detailed in the
previous diagram and summarised below:
• Alarm / Trip 1 (2)
• Alarm / Trip 2 (2)
• Alarm / Trip 3 (2)
• Alarm / Trip 4 (1)
• Self-supervision alarm relay (1)
MRMF Technical Manaual P&B Engineering
023/6/99 Page 4 MRMF 01/97 O
4.1.3 Blocking Input
Various functions of the relay will be blocked if the auxiliary voltage is connected between terminals
54 and 55. This is summarised in Table 4.1.3.1. It may be noted that a number of blocking functions
may be programmed on the MRMF1 & MRMF2, to selected parameters to be blocked, the <ENTER>
& <TRIP> buttons should be depressed simultaneously, the message ‘BLOC’ or ‘NO-B’ is displayed
along with the protection function LED illuminated RED i.e. V<, V>, etc.
By using the <value up> & <value down> push buttons, block or no block may be selected. This may
be stored by using the <ENTER> button and entering the correct password. The remaining protection
functions may be selected in the same manner by stepping through, using the <SELECT/RESET>
push buttons.
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 6 Issue P
Table 4.1.3.1
Event V</<< V>/>> F1 F2 F3 ∆∆∆∆θθθθ df/dt
1 Auxiliary Voltage
applied to blocking
input
Blocked Blocked Blocked Blocked
3 Auxiliary Voltage
removed from
blocking input
Unblocked Unblocked
after 1 sec
Unblocked
after 5 secs
After 5 sec
4 Auxiliary Voltage
applied to relay
auxiliary
Blocked for
200ms
Blocked for
200ms
Blocked for
1 sec.
Blocked for
1 sec.
Blocked for
1 sec.
5 Application of all
three measurement
voltages
Unblocked Unblocked Blocked for
1 sec.
Blocked for
5 sec.
Blocked for
5 sec.
5 Loss of one or more
measurement
voltage(s)
Operate
providing
function enabled
Operate
providing
function enabled
Blocked* Blocked* Blocked*
7 Measurement voltage
below inhibit level
5100% Un adjustable
Operate
providing
function enabled
Operate
providing
function enabled
Blocked Blocked Blocked
*Note : Single or 3 phase operation is available on the MRMF and MROS
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 7 Issue P
4.1.4 Remote data communication
As an option, the MRFT can have an RS485 interface for remote data communication with a control
centre. The unit provides the following information:
• Status signals
• Self supervision alarm signal
• Actual measured values
• Relay settings
• Fault signalling
4.2 Front panel
The front panels of the MRFT comprise the following operation and indication elements:
• Alphanumeric display
• 5 push buttons for setting and other operations
• Up to 17 LEDs for measured value indication and setting
4.2.1 Display
The measured and set values, and recorded fault data, are shown alphanumerically on the display. The
meaning of the displayed values is easily interpreted from the LED indicators on the front panel.
Front Panel MRFT
SELECT
RESET
VALUE
VALUE
ENTER
TRIP
P&B
U f dF
RSMaxMin
MRFT
TFn
Ub R
Fe
F
dF
tF1
tF2
tF3
1
F2
F3
dt
F4
1
dF2
tF4
dt
1
2
PB
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 8 Issue P
Table: Adjustment possibilities by means of the display
Display
Information
Display Shows Pushbutton, System
Reply
Illuminated LED Type
Operating Values Actual Frequency
Measurement
Actual Frequency
Rate Measurement
<SELECT>
<SELECT>
F, MIN, MAX
df
MRFT
MRFT
Fault Data Frequency
Frequency Rate
<SELECT>
<SELECT>
F1 F2 F3 [F4]
df
MRFT
MRFT
Setting Values Rated Frequency
Measurement rate
Threshold for
f1 f2 f3 f4
Time delay for
f1 f2 f3 f4
Threshold for the
Frequency Rate df
in Hz
Trip Time for
Frequency Rate dt
<SELECT>, <∧>, <∨>
<SELECT>, <∧>, <∨>
<SELECT>, <∧>, <∨>
<SELECT>, <∧>, <∨>
<SELECT>, <∧>, <∨>
<SELECT>, <∧>, <∨>
Fn
T
F1 F2 F3 F4
tF1 tF2 tF3 tF4
df
tdf
MRFT
MRFT
MRFT
MRFT
MRFT
MRFT
MRFT
Block Function
EXIT <SELECT>, <∧>, <∨> LED of parameter
to be blocked
Normal Operation "P&B" Long <RESET> All Units
Password Inquiry "PSW?" <ENTER>/<TRIP> All Units
Save Parameter ""SAV?" <ENTER> All Units
Parameter Saved "SAV" <ENTER> All Units
Manual Trip/Test "TRI?" <TRIP> All Units
Relay Tripped "TRIP" <TRIP> All Units
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 9 Issue P
4.2.2 LED indicators
The LEDs left of the display indicate measuring or tripping values. The purpose of the corresponding
LED is to be identified according to the inscription above the LEDs (e.g. f, for frequency).
All LEDs are bi-coloured LEDs, the green indicating measuring and the red for fault indication.
The LED marked with the letters RS, is used to indicate serial data communication. The LED lights if
the serial interface is active.
4.2.3 Push buttons
The front panel contains five push buttons used for setting, measuring and other user functions.
The individual setting and measuring values can be selected in turn by pressing the <SELECT> /
<RESET> push button. This button also resets the relay if pressed for approximately 3 seconds.
The <UP> and <DOWN> push buttons are for incrementing and decrementing any selected
parameter. Continuous pressing of these push buttons will cause the parameter to change at an
increased rate.
The <ENTER> push button is used to transfer the indicated value to the internal parameter memory.
An unintended or unauthorised change of the selected parameter can be avoided through the password
protection facility.
The <TRIP> push button is used to test the output relay circuits, both for tripping and signalling. This
operation is also password protected.
4.3 Code jumpers
Behind the front panel of the MRFT are three code jumpers used to pre-set the following functions:
•••• Password programming
•••• Alarm and Trip relay functions
The following figure shows the position and designation of the code jumpers
J3 J2 J1
Code Jumper ON
Code Jumper OFF
Front Board
Code Jumper
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 10 Issue P
4.3.1 Password programming
The MRFT relays are normally delivered with the pre-set password "∧∧∧∧", they can be
reprogrammed using the removable code jumper J1. After power on and the pressing of any push
button, the MRFT relay enquires for a new password with the text <PSW?> appearing on the
display. A new password is then entered by pressing a combination of <SELECT>, <UP>,
<DOWN> or <ENTER>, as chosen by the user. After the new password has been given, the relay
module is extracted from its case and code jumper J1 removed.
4.3.2 Alarm and Trip relay function
The following function of the MRFT relays may be pre-set using jumper J3.
•••• Manual or Automatic reset of the output relays
Code jumper J3 - OFF
All output relays will be reset automatically after tripping, once the fault has been cleared.
Code jumper J3 - ON
All output relays remain activated and must be reset manually by pressing the <RESET> push
button, after the fault has been cleared.
Summarising the coding possibilities
Code jumper Function Code jumper Position Operation Mode
J1 Password OFF
ON
Normal position
Password programming
J2 Not used OFF
J3 Reset OFF
ON
Output relays will be reset
automatically.
Output relays will be reset
manually.
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 11 Issue P
5. Working principles
5.1 Analogue circuits
The incoming voltages from the external voltage transformers are converted to internal signals in
proportion to the voltages, via the internal input transducers and shunt resistors. The noise signals
caused by inductive and capacitive coupling are suppressed by an analogue RC filter circuit. The
analogue signals are fed to the A/D converter of the micro-processor and transformed to digital
signals through sample-hold circuits. The analogue signals are sampled with a sampling frequency of
16 × the fundamental frequency, namely a sampling rate of 1.25 mS for every measured quantity at
50Hz.
5.2 Digital circuits
The essential component of the MRFT relay is a powerful micro-controller. All of the operations,
from the analogue digital conversion to the relay trip decision, are carried out by the micro-controller
digitally. The relay program, located in EPROM, allows the CPU of the micro-controller to calculate
the voltage values in order to detect a possible fault.
For the calculation of the measured values, an efficient digital filter, based on the Fourier Analysis
(DFFT - Discrete Fast Fourier Transformation), is applied to suppress high frequency harmonics and
DC components caused by fault induced transients or other system disturbances. The actual calculated
values are compared with the relay settings. When a measured value exceeds the starting value the
unit starts the corresponding time delay calculation. When the set time delay has elapsed, a trip signal
is given.
The relay setting values for all parameters are stored in EEPROM, so that the actual relay settings
cannot be lost, even in the event of auxiliary supply interruption. The micro-processor is supervised
through a built in "Watch-dog" timer. Should a failure occur the watch-dog timer resets the micro-
processor and gives an alarm signal via the self supervision output relay.
5.3 Power supply
Two auxiliary power supply versions are available:
Vaux = 24V in a range from 16V to 60V AC
or in a range from 16V to 80V DC
Vaux = 110V in a range from 50V to 270V AC
or in a range from 70V to 360V DC
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 12 Issue P
5.4. Frequency Supervision
The MRFT has their applications in over and under frequency protection for generators and other
electrical equipment’s. The relay is equipped with four multiple stage independent over frequency and
under frequency protection, each with separate time and frequency settings.
5.4.1 Measurement Principle of Frequency Supervision.
The principle behind frequency supervision is based upon the time taken for a complete cycle, the
influence of harmonics is therefore minimised.
TU(t)
To avoid tripping during normal operation due to voltage transients or phase transients, the MRFT
relay is equipped with an adjustable repeat measurement function. Each cycle where the pre-set
threshold is reached, an internal counter is increased until the set point of the repeat measuring
function is reached; at this point the relay trips. With each cycle without any fault the counter is
decreased and for the case of normal operation the counter is decreased to zero. In the case of very
low input voltages (5-100% of Un adjustable), the frequency measuring is automatically inhibited to
avoid failure tripping. This same inhibit may also take place (and continues for 1 second) when the
auxiliary supply or measuring voltage is initially switched on.
5.5. Vector Surge Supervision
Vector surge supervision protects synchronous generators in parallel operation from faults by very
fast decoupling. In the case of mains failure where the mains voltage could return in 300mS, this
could hit the generator in asynchronous mode which can be very dangerous. The same fast decoupling
is also necessary in the case of transients. Generally there are two different applications:
1. Mains Parallel Operation without Island Operation - In this application the vector surge
supervision protects the generator by tripping the generator circuit breaker in the case of mains
failure.
2. Mains Parallel Operation with Island Operation - In this application the vector surge supervision
trips the mains circuit breaker insuring that the gen-set is not blocked when required as the
emergency set.
Very fast decoupling in the case of mains failures for synchronous generators is difficult to achieve as
voltage supervision alone cannot be used. This is because the synchronous alternator as well as the
unit impedance supports the decreasing voltage. Because this voltage reaches the threshold of the
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 13 Issue P
voltage supervision after 200mS, safe detection for auto-reclosing of the mains is not possible with
single voltage supervision units.
Also frequency relays alone cannot be used, as even a fully overloaded generator decreases in speed
after 100mS. Current protection relays can detect the fault by the existence of short circuit currents as
can power sensing relays but neither can avoid the decreasing change of power to short circuit power.
A further problem is the failure tripping of these devices due to the sudden change in the loading of
the generator.
The MRMF relay can detect mains failure in less than 60mS due to its specialised design for this
specific application. The total tripping time is within 150mS even when the circuit breaker time and
the relay time are taken into consideration. A change in power of only 10% or more will cause the
relay to trip whereas slow changes in the system frequency such as controlling of the governor will
not cause the relay to trip. A short circuit in the mains may also trip the relay if a vector surge higher
than the pre-set threshold is detected. The value of the vector surge is dependent upon the distance of
the short circuit in the generator. This function has the advantage of that the mains short circuit
capacity and hence the energy feeding the short circuit can be limited.
5.6.1 Vector Surge Supervision Inhibit
Vector surge supervision should only be used in mains parallel operation. In single operation the
auxiliary supply must be switched to the blocking input, terminals 54 and 55.
Blocking
Time Delay 5s
Vector Surge Function Deactivated Activated
Vector surge supervision can be inhibited without any time delay. Removal of the inhibit will become
effective after a time delay of 5 seconds.
For further details refer to Table 4.1.3.1.
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5.6.2 Vector Surge Supervision Measurement Principles
When a synchronous machine (generator) is under load, the terminal voltage (relaying point) differs
from the actual generator internal voltage. This volt drop results from current flow through the
internal generator impedance (and external impedance if fitted). A simplified phasor diagram of a
generator exporting power, at a slightly lagging p.f., is shown in Figure 5.6.2.1.
Figure 5.6.2.1
It should be noted that a leading power factor will still produce an angular difference V between
phasors.
If the current is reduced to zero (say by a breaker trip), then Vg and Vterm would become co-phasor
(as shown in Figure 5.6.2.2) since Vdrop would no longer be present. A vector shift of V would be
"seen" by the protection relay, and if above the setting level would initiate a trip.
Figure 5.6.2.2
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Where a generator provides power in parallel with a mains supply infeed, as shown in Figure 5.6.2.3,
any loss of mains supply, say through a distant outage, will cause an increase in the load "seen" by the
generator. This change of load will again cause a vector shift. If the shift is in excess of the set value
the relay will trip.
Figure 5.6.2.3
Typically a current of approximately 5% of Full Load with typical generator parameters will produce
sufficient phasor shift for reliable operation and a mid-range setting.
The phasor shift effect is shown in Figure 5.6.2.4, on a voltage-time base. The cycle time is compared
with a quartz clock reference. A phasor shift will cause a change in the zero crossing point which will
in turn cause a trip of the relay if the trip angle ∆Θ has been exceeded.
Figure 5.6.2.4
0Time →
V [t]
↑ V1 ' [t]
"Vector Shift"
V1 [t]
→ ←
∆Θt∆ ⇒
Trip
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5.6.3 df/dt Measurement Principles.
When a synchronous machine (generator) is under any load, the mechanical power provided by the
prime mover supplies the electrical output of the machine, the machine losses and the stored energy
contained within the rotating mass.
If a sudden change in load occurs the electrical output of the machine changes, whilst in the short
term both the mechanical power and the losses remain approximately unchanged.
This change in power therefore produces a net acceleration or deceleration in the rotating mass. The
rotational velocity of the mass is directly related to the frequency of the generated voltage. Thus an
increase or decrease of the system frequency (df/dt) can be directly related to a sudden change of load
on a machine. This can usually be attributed to a loss of mains supply, where either the load is
reduced giving an increase in speed of the machine or an additional load (other grid loads etc.) where
a decrease in speed of the machine may be noted.
The setting of df/dt is dependant upon
1] The normal export / import level of the generator / grid arrangement.
2] The inertia of the machine (or inertia constant H).
3] The type of motion imparted by the primary mover. i.e. if a diesel (reciprocating) engine is
used the pulsating torque may produce significant df/dt under normal but high load conditions.
A typical setting of df/dt for a stiff system with little normal export of power and large machine
inertia is df/dt = 0.2 Hz / sec
A typical setting of df/dt for a weak system with considerable normal export of power and a low
machine inertia is df/dt = 0.4 Hz/sec.
For reciprocating drives a figure guided by the above recommendations but modified to insure that no
spurious operation takes place due to the nature of the prime mover is typical.
5.7 Trip Method for Loss of Mains [LOM]
The trip logic is selectable in the MRMF-1 and the MROS, between single or 3 phase detection.
When single phase is chosen ANY one phase detecting a vector surge ∆θ will result in a Trip action.
When three phase is chosen ALL three phases must detect a vector surge ∆θ in order to obtain a Trip
action.
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6. Operation and setting
6.1 Layout of the control elements
All control elements required for the operation and adjustment of the MRMF are located on the front
panel. They are divided according to function into the three following groups:
• Alphanumeric Display: Indication of parameter set values, actual measured values and recorded
fault data.
• LED's: Indication of selected parameters and measured quantities.
• Push Buttons: Selection of parameter to be adjusted, quantity to be measured and
adjustment of parameter values. Where;
<SELECT / RESET> Selection of the parameter to be set and the relay quantities to
be measured. Continuous pressing as the reset function.
<UP> Increment of the setting values for the parameter selected.
<DOWN> Decrement of the setting values for the parameter selected.
<ENTER> Storage of the setting values for the selected parameter.
<TRIP> Testing of the output relay circuits.
6.2 Relay setting principles
There are up to twenty one relay parameters which can be set by the user, depending on relay type;
U< Undervoltage Threshold
U<< Undervoltage Threshold (Highset)
U> Overvoltage Threshold
U>> Overvoltage Threshold (Highset)
tU< Undervoltage Time Delay
tU<< Undervoltage Time Delay (Highset)
tU> Overvoltage Time Delay
tU>> Overvoltage Time Delay (Highset)
F1 Threshold for Frequency element 1
tF1 Trip Time for Frequency element 1
F2 Threshold for Frequency element 2
tF2 Trip Time for Frequency element 2
F3 Threshold for Frequency element 3
tF3 Trip Time for Frequency element 3
F4 Threshold for Frequency element 4
tF4 Trip Time for Frequency element 4
T Measurement rate
df Frequency Rate Threshold
dt Measurement rate of df/dt
Dθ Vector Surge Threshold
1/3 Trip 1 from 3 or 3 from 3
Vb Blocking Voltage
RS Serial Interface No
By pressing the <SELECT/RESET> push button, the parameter to be modified is reached. The
corresponding LED illuminates on the curve and the present set value of the selected parameter is
indicated on the display. This set value may then be increased or decreased by pressing the <UP> or
<DOWN> buttons respectively. The selected set value is only stored after pressing the <ENTER>
push button and inputting the correct password. This means that adjustment of the unit is only
possible by authorised users.
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6.2.1 Password protected parameter adjustment
The adjustment of all relay settings are password protected, however, to enable ease of adjustment, for
authorised users, application of the password is usually only required once for multiple parameter
adjustment. The following step by step sequence is given to illustrate the implementation of the
password protection facility, where a new relay setting is to be applied:
• After the present setting value has been selected and changed using the <UP>,
<DOWN> push buttons, the <ENTER> push button should be pressed.
• The message <SAV?> appears on the display, to confirm that the new setting value is
to be saved.
• After pressing <ENTER> again, the password will be requested. The message
<PSW?> is displayed.
• After the password has been given correctly, as indicated by the message <SAV!>, the
new setting value may be stored by pressing the <ENTER> push button for at least 3
seconds. The new setting parameter then reappears on the display.
A password consists of four push button operations. The pressed push buttons and their sequence
define the password. If the four push buttons are defined by the following symbols:
<SELECT> = S
<DOWN> = ∨∨∨∨
<UP> = ∧∧∧∧
<ENTER> = E
Then a password "∨∨∨∨E∧∧∧∧S" is achieved by the following sequence:
<DOWN> <ENTER> <UP> <SELECT>.
After a password is given correctly, parameter setting is permitted for five minutes. Subsequent
parameter setting made within the five minute period after the password was inputted, does not
require renewed password entry. Furthermore, the valid period for parameter setting is automatically
extended for a further 5 minutes after each push button operation.
If no push button is pressed within the 5 minute period then the validity of the password will be
suspended. To enter further parameters after this period re-application of the password is required.
During the 5 minute period when changes may be made, a new set value, acknowledged by <SAV?>
then <SAV!> , may be stored by pressing <ENTER> for approximately 3 seconds.
6.3 Setting procedure
In this section the setting of all relay parameters is described in detail:
6.3.1 Under and Over Voltage Setting
The setting procedure is guided by two coloured LED's. During the setting of the voltage thresholds,
the LED's U<, U<<, U>, U>> are lit green. During the setting of the time delays tU<, tU<<, tU>,
tU>> the LED's are illuminated red.
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6.3.1.1 Voltage Supervision Threshold
During the setting of the voltage thresholds for U<, U<<, U>, U>> the display shows the value in
volts. These can be changed to the required value by use of the <UP>, <DOWN> and <ENTER>
keys. All these settings can be inhibited by setting to the "EXIT" value.
6.3.1.2 Voltage Supervision Time Delay
During the setting of the Time Delays tU<, tU<<, tU>, tU>> the display shows the value in seconds.
These can be changed to the required value by the use of the <UP>, <DOWN> and <ENTER> keys in
the range of 0.04 to 50 seconds.
6.3.2 Under and Over Frequency Setting
The setting procedure is guided by two coloured LED's. During the setting of the frequency
thresholds, the LED's F1, F2, F3, [F4] are lit green. During the setting of the time delay tF1, tF2, tF3,
[tF4] the LED's are lit red.
6.3.2.1 Frequency Supervision Threshold
The setting procedure for the thresholds of tF1, tF2, tF3, [tF4] are similar to those described in 6.3.1.1.
6.3.2.2 Frequency Supervision Time Delay [Please see 6.3.2.3]
The setting procedure for tF1, tF2, tF3, [tF4] are similar to those described in 6.3.1.2.
6.3.2.3 Number of Cycles Setting (T)
During the setting of the number of cycles T, this figure (2 - 99) is displayed. This can be changed by
using the <UP>, <DOWN> and <ENTER> keys. Selection of this value has an important bearing on
the Trip time of the frequency elements, these may be set from 0.06- 50s, however are bounded by a
lower limit.
This is For T in the range 2-49 Tmin = (T + 1) x .20mS
For T in the range 50-69 Tmin = [(T + 1) x 50mS] + 1secs
For T in the range 70-99 Tmin = [(T-69) x 100mS] + 2 sec
For both 50 and 60 Hz relays.
For short trip times i.e. during machine protection or mains failure applications a value between 2 & 5
should be selected for T, giving a low limit of 60mS - 120mS.
For accurate measurements then a larger value for T should be selected. For a setting T = 10 the
fastest trip time would be 220mS for 50Hz
6.3.2.4 Frequency Rate Setting (df/dt)
During the setting of the frequency rate df, the display shows the value in Hz/s. The set value is
changed via the <UP>, <DOWN> and <ENTER> keys in the range of 0.2 to 10Hz/s.
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6.3.3 Vector Surge Setting
The recommended setting of the vector surge angle Dθ in a power mains with low mains impedance
is 6°. This setting is sufficient in most cases as power mains do not have a vector surge higher than
this value. In the case of an auto-closing system this value can be exceeded. In low power mains with
a higher mains impedance then the setting should be 10° to 12° to avoid tripping when switching on
or off large loads. The vector surge function can be set using the following criteria:
1. Generator in single operation - Switching on and off of loads (approx. 20% of nominal generator
capacity) must trip the relay. Later in normal operation the tripping of the relay is inhibited.
2. In mains parallel operation - Switching on and off of loads and controlling the governor of the
prime mover should not trip the relay.
If possible the above should be double checked by a real auto-reclosing operation.
6.3.3.1 Vector Surge Threshold
When the value of the vector surge is set, a value in angular degrees is displayed. This value can be
adjusted in the range of 2° to 22° by use of the <UP>, <DOWN> and <ENTER> keys. During this
procedure the DQ LED is lit.
6.3.4 Nominal frequency
The FFT Algorithm employed requires the nominal frequency as a parameter for correct digital
filtering of the input currents. Alternatively the frequency may be self supervised.
By pressing <SELECT> the display shows "f=50", "f=60" or "VARI". The desired nominal
frequency may then be selected and stored.
6.3.5 Voltage Inhibit Level
Certain relay functions are blocked when the measurements voltage falls below its inhibit level, see
table 4.1.3.1, this level Vb is selectable in the range 6-100% Un.
6.3.6 Assignment of the Output Relays for MRFT
Output relays 1-4 of the MRFT are normally off and can be assigned as alarm or tripping relays to the
frequency functions. the assignment of the output relays is similar to the setting of parameters,
however, only whilst in the assignment mode. By pressing push buttons <ENTER> and <TRIP>
simultaneously, the assignment mode is selected.
The assignment of the relays, may be adjusted as follows : LEDs F1, F4 are bi-coloured and are
illuminated green when the output relays are assigned as alarm relays and red as tripping relays. By
definition the alarm relays are activated after elapse of the tripping delay.
Note : The jumper J2 has no function for the MRFT
After the assignment mode has been activated, first LED R is illuminated red and LED F1 is
illuminated green. Now one or several of the four output relays can be assigned to frequency element
F1 as alarm relays. At the same time the selected alarm relays for frequency element 1 are indicated
on the display. Indication ‘1_ _ _’ means that output relay 1 is assigned to this frequency element.
When the display shows ‘_ _ _’, no alarm relay is assigned to this frequency element. The assignment
of output relays 1 - 4 to the frequency elements can be changed by pressing value up and valuedown
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push buttons. The selected assignment can be stored by pressing push button <ENTER> and
subsequent input of the password. By pressing push button <SELECT>, LED F1 is illuminated red.
The output relays can now be assigned to this frequency element as tripping relays.
Relays 1-4 are selected in the same way as described above. By repeated pressing of the <SELECT>
push button and assignment of the relays all frequency, df/dt elements and undervoltage lockout can
be assigned separately to the relays. The assignment mode can be terminated at any time by pressing
the <SELECT> push button for approximately 3 seconds. For the df/dt elements the relays can only
be assigned as tripping relay, then LEDs df1 and df2 are illuminated red in connection with LED R.
EXAMPLE
Relay function Outputs relays Display-
indication
LED : Colour
1 2 3 4
F1 alarm X 1 _ _ _ F1 : green
tripping _ _ _ _ F1 : red
F2 alarm _ _ _ _ F2 : green
tripping X _ 2 _ _ F2 : red
F3 alarm X 1 _ _ _ F3 : green
tripping X _ 2 _ _ F3 : red
F4 alarm _ _ _ _ F4 : green
tripping _ _ _ _ F4 : red
df1/df1 tripping X _ _ 3 _ df1 : red
df2/df2 tripping X _ _ _ 4 df2 : red
V8 alarm _ _ _ _ V8 : green
6.4 Indication of measured values and fault data
6.4.1 Indication of measured values
Any one of the following measured quantities may be indicated on the display during normal service
by pressing the <SELECT> button:
•••• Voltages - LED's L1, L2 and L3 are green
•••• In Star Connection - All 3 Phases and Neutral
•••• In Delta Connection - All 3 Phases
•••• Frequency - LED f is green
•••• Vector Surge - LED DQ is green
The relevant operating values of the individual measured quantities are indicated in the display. The
shown measured values refer to the rated current.
6.4.2 Indication of fault data
Visual indication of faults detected by the relay is given on the front panel. The L1, L2, & L3 LEDs
are used to indicate/specify fault events.
When a relay function is initiated by a fault, the corresponding function LED lights up yellow. At the
same time , the phase LED(s) flash(es) red to indicate the faulty phase(s). When the time delay is
reached, the relay is tripped, the LED(s) for the faulty phase(s) turn to a constant red. The function
LED remains alight.
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After the occurrence of a trip, fault data may be displayed by repeatedly pressing the <SELECT>
key. After all faults been indicated, the LEDs return to red indicating the fault event. By pressing the
<SELECT/RESET> button for approximately 3 seconds the relay is reset to its original status. If
however, the relay was initiated by the occurrence of a fault, which then fell below a detectable level,
a slowly flashing LED is displayed. This can also be reset using the <SELECT/RESET> button.
6.5 Test Trip
The whole tripping circuit of the protection system may be tested by simulating a fault with the
<TRIP> push button. This button is also used to interrogate the relay for its software version number.
A single press reveals the first half of the software version number and a second press reveals the
second half. A third press will be responded to by <PSW?>. Entering the correct password will be
responded to by <TRI?> . Pressing <TRIP> again energises all output relays in turn with a delay
time of 1 second. All relays will stay energised until manually reset. This operation overrides any
blocking functions.
6.6 Reset
There are two ways in which to reset the MRMF relay:
6.6.1 Hand reset
By pressing the <SELECT/RESET> for approximately 3 seconds the relay is reset.
6.6.2 Auto-reset at Power Up
After loss of supply voltage and upon its reconnection the unit resets itself and displays P&B.
This resetting of the unit does not effect the set parameters which are stored in an EEPROM.
6.7 Setting value calculation
In order to ensure that protection relays form an integral part of any system, a full protection co-
ordination study should normally be undertaken which considers both upstream and downstream
equipment. Further details may be obtained by contacting P&B Engineering.
7. Relay case
The MRMF is delivered in an individual case for flush mounting.
7.1 Individual case
The MRMF is supplied in a UK manufactured industry standard drawout case suitable for flush
mounting. For case dimension and cut-out, refer to Technical Data.
7.2 Rack mounting
MRMF relays may be supplied mounted in 19" racks if specified by the user.
7.3 Terminal connections
The MRMF plug in module is supplied in a case which has a very compact plug and socket
connector.
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8. Test and maintenance
For testing the voltage supervision function the input transformers are injected with a test voltage. By
changing the test voltages and measuring the tripping time the voltage supervision can be tested. For
testing of the frequency supervision function the voltages connected to the input transformers have to
be as near as the value of Un as possible. By changing the frequency of this test voltage and
measuring the trip time the frequency supervision can be tested. A portable test case can be supplied
which is suitable for testing the MRMF.
All measuring input circuits of the MRMF are of static design and the relay functions are fully
digitised. Thus, the MRMF has no particular demand on maintenance.
9. Technical Data
MRMF - Mains Decoupling Relay
MRVT - Voltage Relay
MRFT - Frequency Relay
MROS - Generator/Mains Monitor Relay
9.1 Measuring Input Circuits
Rated Data
Rated voltage, Vn 100V, 230V or 400V
Rated frequency, fn 40 - 70Hz
Power consumption
Voltage circuit < 1 VA
Withstand
Voltage Circuit 2 x Vn
Blocking of frequency measurement Below 11%
9.2 Auxiliary power supply
Two versions of power supplies are available:
Vaux = 24V in a range from 16V to 60V AC
or in a range from 16V to 80V DC
Vaux = 110V in a range from 50V to 270V AC
or in a range from 70V to 360V DC
Power Consumption
Quiescent @ 24V and 110V - Approx. 3W
Operating @ 24V and 110V - Approx. 6W
9.3 Common data
Drop Off/Pick Up ratio >97% for U>; <103% for U<
>99.99% for f>, <100.02% for f<
Drop Off time 30mS
Time Lag error ±10mS
Interruption Time 50mS, after which data may be lost
Factors effecting delay times:- No influences could be measured.
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9.4 Setting ranges and steps
MRMF-1
Function Parameter Setting range / step Tolerance
U</U<< U</U<<
tU<
tU<<
(Vn = 100) 2 - 200V / 1V, (EXIT = Blocked)
(Vn = 230) 2 - 460V / 1V, (EXIT = Blocked)
(Vn = 400) 4 - 800V / 2V, (EXIT = Blocked)
0.04 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0
± 1% or ±0.3V
± 1% or ± 15mS
U>/U>> U>/U>>
tU>
tU>>
(Vn = 100) 2 - 200V / 1V, (EXIT = Blocked)
(Vn = 230) 2 - 460V / 1V, (EXIT = Blocked)
(Vn = 400) 4 - 800V / 2V, (EXIT = Blocked)
0.04 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0
± 1% or ±0.3V
± 1% or ± 15mS
Frequency 50/60Hz 50-60Hz
Frequency Rate T 2 - 99 Cycles
F1 - F3
tF1 - tF3
F1 - F3
tF1 - tF3
30 - 49.99 Exit 50.01 - 70Hz / 0.1; 0.01 Hz (50Hz)
40 - 59.99 Exit 60.01 - 80Hz / 0.1; 0.01 Hz (60Hz)
0.06 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0s (EXIT = ¥)
±0.005Hz
± 1% or ± 15mS
DQ DQ 2° - 22° (EXIT) / 1° (EXIT = BLOCKED) ± 5% from set value
Vector Surge 1 / 3 phase
Voltage Inhibit Vb 5-100%
MRMF-2
Function Parameter Setting range / step Tolerance
U</U<< U</U<<
tU<
tU<<
(Vn = 100) 2 - 200V / 1V, (EXIT = Blocked)
(Vn = 230) 2 - 460V / 1V, (EXIT = Blocked)
(Vn = 400) 4 - 800V / 2V, (EXIT = Blocked)
0.04 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0
± 1% or ±0.3V
± 1% or ± 15mS
U>/U>> U>/U>>
tU>
tU>>
(Vn = 100) 2 - 200V / 1V, (EXIT = Blocked)
(Vn = 230) 2 - 460V / 1V, (EXIT = Blocked)
(Vn = 400) 4 - 800V / 2V, (EXIT = Blocked)
0.04 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0
± 1% or ±0.3V
± 1% or ± 15mS
Frequency 50/60Hz 50-60Hz
Frequency Rate T 2 - 99 Cycles
F1 - F3
tF1 - tF3
F1 - F3
tF1 - tF3
30 - 49.99 Exit 50.01 - 70Hz / 0.1; 0.01 Hz (50Hz)
40 - 59.99 Exit 60.01 - 80Hz / 0.1; 0.01 Hz (60Hz)
0.06 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0s (EXIT = ¥)
±0.005Hz
± 1% or ± 15mS
df/dt df
tdf
0.2 - 10Hz
2 - 64 cycles
Voltage Inhibit Vb 5-100%
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MRVT
Function Parameter Setting range / step Tolerance
U</U<< U</U<<
tU<
tU<<
(Vn = 100) 2 - 200V / 1V, (EXIT = Blocked)
(Vn = 230) 2 - 460V / 1V, (EXIT = Blocked)
(Vn = 400) 4 - 800V / 2V, (EXIT = Blocked)
0.04 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0 (EXIT = ¥)
± 1% or ±0.3V
± 1% or ± 15mS
U>/U>> U>/U>>
tU>
tU>>
(Vn = 100) 2 - 200V / 1V, (EXIT = Blocked)
(Vn = 230) 2 - 460V / 1V, (EXIT = Blocked)
(Vn = 400) 4 - 800V / 2V, (EXIT = Blocked)
0.04 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0 (EXIT = ¥)
± 1% or ±0.3V
± 1% or ± 15mS
MRFT
Function Parameter Setting range / step Tolerance
Frequency 50/60Hz 50-60Hz
Frequency Rate T 2 - 99 Cycles
F1 - F4
tF1 - tF4
F1 - F4
tF1 - tF4
30 - 49.99 Exit 50.01 - 70Hz / 0.1; 0.01 Hz (50Hz)
40 - 59.99 Exit 60.01 - 80Hz / 0.1; 0.01 Hz (60Hz)
0.06 - 50s (EXIT) /
0.01; 0.02; 0.05; 0.1; 0.2; 0.5; 1.0; 2.0s (EXIT = ¥)
±0.005Hz
± 1% or ± 15mS
Threshold and
trip value for
dF/dt element
Fe1
Fe2
40 - 49.99 VARI 50.01 - 60Hz [50Hz]
50 - 59.99 VARI 60.01 - 70Hz [60Hz]
40 - 49.99 VARI 50.01 - 60Hz [50Hz]
50 - 59.99 VARI 60.01 - 70Hz [60Hz]
df/dt df1
tdf1
10 - 0.2Hz EXIT 0.2 - 10Hz
1 - 64 cycles
.1Hz
df/dt df2
tdf2
10 - 0.2Hz EXIT 0.2 - 10Hz
1 - 64 cycles
Voltage Inhibit Vb 5-100%
Output Relay R
MROS
Function Parameter Setting range / step Tolerance
DQ DQ 2° - 22° / 1° ± 5% from set value
Voltage Inhibit Vb 6-100%
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9.5 Output contact ratings
Number of relays = 5
Contacts = contacts for trip relays as detailed in application diagrams
1 change over contact for self supervision relays
Maximum breaking capacity
250V AC / 1500VA / continuous current 6A
for DC voltage:
ohmic L/R = 4ms L/R = 7ms
300 V DC 0.3 A / 90 W 0.2 A / 63 W 0.18 A / 54 W
250 V DC 0.4 A / 100 W 0.3 A / 70 W 0.15 A / 40 W
110 V DC 0.5 A / 55 W 0.4 A / 40 W 0.2 A / 22 W
60 V DC 0.7 A / 42 W 0.5 A / 30 W 0.3 A / 17 W
24 V DC 6 A / 144 W 4.2 A / 100 W 2.5 A / 60 W
Max. rated making current: 64A(IEC65)
mechanical life span: 3 × 106 operating cycles
electrical life span: 2 × 105 operating cycles at 220 V AC / 6A
Contact material Silver Cadmium Oxide (AgCdO)
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9.6. Type Tests
F1 Functional Tests
Internal Design
Specifications &
IEC60255-6
IEC60255-3
Performance in line with Specification &
Standards
Climatic Tests
C1 Temperature Dry Cold
(Relay operational)
IEC60068-2-1 -20 deg C , 96 hours
C2 Temperature Dry Cold
Transportation & Storage
IEC60068-2-1 -40 deg C, 96 hours
C3 Temperature Dry Heat
(Relay operational)
IEC60068-2-2 70 deg C, 96 hours
C4 Temperature Dry Heat
Transportation & Storage
IEC60068-2-2 85 deg C, 96 hours
C5 Damp Heat Steady State
(Relay operational)
IEC60068-2-3 93% @ 40 deg C , 56 days
Enclosure
C6 Enclosure IEC 529 front IP52 , rear IP00
Mechanical (Relay operational)
M1 Vibration IEC60255-21-1 Class I
Vibration response (relay operational)
10Hz~150Hz - peak displacement 0.035mm
below 58/60Hz,0.5g above ,1 sweep cycle in
each axis
Vibration endurance (relay de-energised)
10Hz~150Hz 1g , 20 sweep cycles in each
axis(160 minutes at 1 octave /min)
M2 Shock & Bump IEC60255-21-1 Class I
Shock response (relay operational) 5g 11mS 3
pulse in each axis
Shock withstand (relay de-energised) 15g 11mS
3 pulses in each axis
Bump (relay de-energised) 10g 16mS 1000
pulses in each axis
M3 Seismic IEC60255-21-1 Class I
Method A single axis sine sweep
1Hz~35Hz – below 8/9Hz 3.5mm peak
displacement horizontal axis, 1.5mm vertical
axis
above 8/9Hz 1g horizontal,0.5g vertical
1 sweep cycle in each axis
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Electrical E1 Insulation resistance
>100MΩ
IEC60255-5 500 Vdc , 5 sec between all terminals & case
earth, between terminals of independent circuits
including contact circuits and across open
contacts
E2 DC & AC Supply Voltage
(Relay operational)
IEC60255-6 Voltage range, upper & lower limit continuous
withstand , ramp up & down over 1 minute
E3 Voltage Dips , Short
Interruptions & Voltage
variations immunity
(Relay operational)
IEC60255-11
IEC 1000-4-11
3 dips & 3 interruptions at 10 sec intervals of
duration between 10mS and 500mS at zero
crossings & at other points on wave
variation:100% to 40% over 2s,hold for 1s,return
to 100% over 2s
E4 Ripple in dc supply
(Relay operational)
IEC60255-11 12% ac ripple
E5 Dielectric Test (Relay de-
energised)
No breakdown or flashover
Test voltage 45~65Hz
sinusoidal
Or with dc voltage at 1.4x the
stated ac values
IEC60255-5 Series C of table 1 2.0 kV 50Hz , 1 minute
between all terminals & case earth
2.0 kV 50Hz , 1 minute between terminals of
independent circuits including contact circuits.
1.0 kV 50Hz , across open contacts , 1 minute.
E6 High Voltage Impulse
(Relay de-energised)
IEC60255-5 5 kV peak 1.2/50uS,0.5J - 3 positive , 3 negative
between all terminals to case earth
between independent circuits
E7 VT input Thermal Withstand 2x Vn , continuous
E9 Contact performance &
endurance tests
IEC60255-14,15
IEC60255-23
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Electromagnetic Compatibility R1 Electrical fast Transient/Burst
(Relay operational)
IEC60255-22-4
IEC601000-4-4
Class IV-4.0kv All Circuits.
1 minute each polarity
R2 Oscillatory Waves
1 Mhz Burst
(Relay operational)
IEC60255-22-1 Class III
longitudinal 2.5 kVpeak , 2sec between
independent circuits & case earth
transverse 1.0 kVpeak , 2sec across
terminals of the same circuit
R3 Electrostatic Discharge
(Relay operational )
IEC60255-22-2 Class III
15kV air discharge with cover in place , 8 kV
contact with cover removed - 10 discharges ,
both polarities at 1 sec intervals
R4 Conducted Disturbance
RF fields
(Relay operational)
IEC61000-4-6 0.15 to 80 Mhz
Severity Level 10Vrms
+sweeps 0.05-0.15MHz & 80-100MHz
R5 Radiated e-m field
from digital portable telephones
(Relay operational)
ENV 50204 900 & 1890mhz at 10V/m
R6 Radiated RF e-m field immunity test
(Relay operational)
IEC60255-22-3 Class III test method A
+sweep 500-1000mhz
or IEC 1000-4-3 80-1000mhz
severity 10V/m 80% modulated 1 kHz
R7 Surge Immunity capacitively
coupled
(relay operational)
IEC61000-4-5
Class 5
Test level 4
short circuit combination wave generator
1.2uS/50uS open circuit
8uS/20uS short circuit ,+ & - polarity
phase shifting 0~360o ac line phase angle
repetition rate 1 per minute
Power supply, ct & vt circuits –
4kV common mode 2 ohm source
2kV differential mode 12 ohm source
Output relays 42ohm source
Comms 2 ohm screen to earth only
R8 Power Frequency Magnetic Field
(Relay operational)
IEC61000-4-8 1000A/m for 1 sec
100A/m for 1 minute
in each of 3 axes
R9 Power Frequency Interference on
communications circuits
(Relay operational)
EA TS48-5
class 3, Table 2,
Appendix A(i)
For circuit length 100-1000 metres (0.1%
unbalanced)
R10 Power Frequency interference on
other circuits except 50 Hz inputs
(Relay operational)
EATS 48-5
Appendix A(ii)
All output contact circuits.
R11 Pulse Magnetic Field
(Relay operational)
IEC 1000-4-9 6.4/16uS , 1000A/m
R14 Conducted & Radiated RF
Interference Emission
(Relay operational)
EN55022 or
EN55011or
EN50081-2
IEC60255-25
Class A interference limits
R15 Power frequency, conducted
common mode
IEC 1000-4-16
IEC60255-22-7
D.C. to 150kHz Test Level 4
300V at 16 2/3Hz and 50Hz
Weight = Approx 2Kg
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 30 Issue P
9.7 Housing
Throughout the MR series range a modular housing system has been employed, utilising the latest
high quality UK manufactured industry standard case components. This approach affords maximum
flexibility for both the relay scheme designer and the maintenance engineer. The relay modules are
fully withdrawable for ease of maintenance and where applicable incorporate automatic short-
circuiting CT connections to avoid dangerous open circuit CT overvoltages. A clear plastic front
cover is provided for inspection purposes.
MRMF units are supplied in standard height (179mm≅7in.) cases, complying with IEC 297 size 4U.
The rigid case wall is manufactured from a single sheet of hot dipped galvanised steel coated
externally with Plastisol PVC and internally with a low gloss alkyd paint finish. This construction
technique provides improved thermal transfer characteristics over plastic walled cases and combines
exceptional corrosion and flame resilience with good electromagnetic and electrostatic screening
properties allowing many relays to be freely situated in close proximity and hazardous environments.
When the relay is inserted a leaf spring along the top edge of the module makes contact with a solidly
bonded nickel plated steel strip on the interior of the case, providing excellent earth continuity. This
strip is brought out at the rear of the case, above the terminal block, where it forms a separate earthing
terminal. A rigid front mounting flange is provided allowing the entire range of standard cases to be
flush mounted without alteration. These flanges are also used to mount the relay inspection cover
which is secured by thumbscrews. Securely bonded channels can be provided on the top and bottom
surfaces toward the rear of the case allowing large rigid assemblies to be created by the use of joining
strips located in these channels.
This uniform but highly flexible housing system integrates excellent mechanical strength with good
electrical practice in industry standard sizes.
PANEL CUT OUT FLUSH
MOUNTING FIXING DETAILS
4 HOLES 4.4mm DIAMETER
99
168 159
52 23.5
10
97
45
PUSH BUTTON
PROJECTION 10mm
NOT SHOWN TO SCALE
103
177
212
Clearance
25 min
157
32
OPTIONAL
OPTIONAL
OPTIONAL
Min28
NOTE Minimum gap between vertical
spacing is required in order to
withdraw relay from the case above.
178
Required to open case SIZE 100 CASE
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 31 Issue P
9.8 Terminal Connection Details
The rear terminal block accepts both pre-insulated screw and push-on blade type connectors which
may be used singly or in combination. Each terminal has 1 screw type and 2 blade type connectors.
Screw: Each connection uses a 4mm (M4) screw outlet and accepts standard
L-shaped ring type connectors designed for 4mm screws.
Blade: Each connection facilitates 2 pre-insulated push-on blades 4.8mm
wide 0.8mm thick complying with BS5057.
Combinations: Each terminal will accept either;
2 ring type connectors
or 2 push-on blade type connectors
or 1 ring type connector & 1 push-on blade type connector
1
3
5
7
9
11
13
15
17
19
21
23
25
27
2
4
6
8
10
12
14
16
18
20
22
24
26
28
Earth
Rear terminal block connections.
Each terminal
1 screw &
2 spade29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
All information subject to change without notice
Publication number MRMF-Issue P
MRMF Technical Manaual P&B Engineering
21/07/2010 Page 32 Issue P
10. Order Form
Digital Multifunctional Relay
MR
Mains Decoupling (Vector Surge) MF-1
Mains Decoupling (df/dt) MF-2
Voltage Relay VT
Frequency Relay FT
Generator/Mains Monitor OS
Rated Measurement Voltage, 100 V (110V) 1
230 V (240V) 2
400 V (415V) 4
Power Supply, 24V (16-60Vac, 16-80Vdc) L
110V (50-270Vac, 70-360Vdc) H
Housing, 19" Rack A
Flush Mounting D
PBSI Ltd Trading as
P&B ENGINEERING,
Belle Vue Works,
Boundary Street,
Manchester.
M12 5NG.
Tel: 0161-230-6363
Fax: 0161-230-6464