DOE-RL Update K Basins Sludge Treatment Project DOE-RL 2013 K Basins...DOE-RL Update K Basins Sludge...

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DOE-RL Update K Basins Sludge Treatment Project Roger Quintero Acting Federal Project Director K Basin Closure Project June 11, 2013

Transcript of DOE-RL Update K Basins Sludge Treatment Project DOE-RL 2013 K Basins...DOE-RL Update K Basins Sludge...

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DOE-RL Update

K Basins Sludge Treatment Project

Roger Quintero Acting Federal Project Director

K Basin Closure Project June 11, 2013

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Hanford Advisory Board DOE/RL Update

K Basins Closure Project – May 2008

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Hanford Advisory Board DOE/RL Update

K Basins Closure Project – December 2012

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Hanford Advisory Board DOE/RL Update

K Basins Sludge Treatment Project

KOP

Engineered Container Retrieval and Transport System (ECRTS)

Engineered Container Sludge

Knock Out Pot Sludge

Phase I (ECRTS)

Retrieval Load and Transport STSC/STS

Interim Store – T-Plant

Load and Transport STSC/STS

Oxidize and Package Remotely

Transport to WIPP Dispose in WIPP

Phase II STSC: Sludge Transportation and Storage Container STS: Sludge Transport System WIPP: Waste Isolation Pilot Plant MCO: Multi-Canister Overpack CSB: Canister Storage Building SNF: Spent Nuclear Fuel

Pre-treatment (PT)

Processing and Packaging

(KPS)

Load into MCO’s

Cold Vacuum Drying

Transport MCO’s To CSB

Store in CSB

Dispose with SNF

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Hanford Advisory Board DOE/RL Update

K West Basin Sludge Engineered Containers

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Hanford Advisory Board DOE/RL Update

K Basins Sludge Removal Process (ECRTS) Simplified Process Flow Diagram

Transfer System (STP 72.6)

Transport System (STP 72.5) Retrieval System (STP 72.1)

Decant/Filter System (STP 72.7)

Ventilation System (STP 72.11)

STS Trailer

Trailer Scale

Purge

STS Cask

Flocculant Injection Skid

XAGO Hydrolance

XAGO Pump Skid

Engineered Container

IXM Water

Flocculant Injection Skid

Transfer Box

Ventilation System

Booster Pump Skid

STSC

Decant Water Return

Ingress/ Egress Assy

KW Basin Water

Instrument Spool Decant

Pump Box

Sand Filter Skid

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Hanford Advisory Board DOE/RL Update

KW Basin Modified Annex

KW Basin KW Basin w/ Annex (future)

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Hanford Advisory Board DOE/RL Update

KW Basin Modified Annex

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Hanford Advisory Board DOE/RL Update

Modified KW Basin Annex Construction

KW Basin Annex Truck Scale Slab

Dismantlement of wall forms

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Hanford Advisory Board DOE/RL Update

ECRTS Test Facility and Mockup (400 Area Maintenance and Storage Facility, MASF)

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Hanford Advisory Board DOE/RL Update

K Basins Sludge Removal (ECRTS) Summary Plan

K Basins Sludge Removal Project Summary Plan

ECRTS ProcessDesign/Safety

AnalysisCold Commissioning /

Operator Training (MASF)

Equipment Procurement

Acceptance Testing

Readiness/ Startup

OperationsSludge Removal

Complete

KW Annex Construction Equipment Installation

Acceptance Testing

KW BasinOld Equipment/Debris

RelocationFacility Mods

Equipment Installation

Acceptance Testing

Readiness/ Startup

Process Optimization (MASF)

T PlantEquipment

Design/ProcurementDeck/Cell Cleanout

Equipment Installation

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Hanford Advisory Board DOE/RL Update

K Basins Sludge Removal (ECRTS) Project Challenges and Efficiency Initiatives

• Challenges/Impacts: –FY13 funding reductions

• Continuing Resolution – equipment procurement and T Plant mods

• Sequester – suspended KW Annex construction –Annex construction issues

• Stand down on quality related work • Number of design changes

–Annex remobilization

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Hanford Advisory Board DOE/RL Update

K Basins Sludge Removal (ECRTS) Project Challenges and Efficiency Initiatives

• Efficiency Initiatives: –Annex Constructability Review

• Identify lessons learned, corrective actions • Review structural design, minimize design

changes after construction resumes –Process optimization at MASF

• Baseline runs on full-scale process system • Confirm operability, safety interlocks • Operator training and procedure development • Cold commissioning

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Hanford Advisory Board DOE/RL Update

K Basins Sludge Removal (ECRTS) Project Challenges and Efficiency Initiatives

• Efficiency Initiatives: –Engineering and safety analysis

• Sludge loading and blending in STSCs reduce number of STSCs and operations time • Modify Engineered Container 230 in KW Basin reduce equipment procurement costs and operational safety requirements

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Hanford Advisory Board DOE/RL Update

TPA Milestones – K Basins Sludge Removal

• M-016-174 Complete final design of sludge retrieval and transfer system. (9/30/13)

• M-16-175 Begin sludge removal from 105-KW Fuel Storage Basin. (9/30/14)

• M-16-176 Complete sludge removal from 105-KW Fuel Storage Basin. (12/31/15)

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Hanford Advisory Board DOE/RL Update

Bldg 142K - Cold Vacuum Drying Facility (CVDF)

• Last MCO processed through CVDF Sep 2012. • Nuclear Facility downgrade completed Mar 2013. • Fuel processing systems deactivated May 2013. • “CVDF” no longer exists.

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Hanford Advisory Board DOE/RL Update

Questions?

Roger Quintero, DOE-RL Acting Federal Project Director

K Basins Closure Project 509-373-0421

[email protected]