Cummins India Ltd. – Update 2010 Pithampur Gensets Cummins Exhaust Daman Tata Cummins Fleetguard...
Transcript of Cummins India Ltd. – Update 2010 Pithampur Gensets Cummins Exhaust Daman Tata Cummins Fleetguard...
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Cummins India Ltd. – Update 2010
June 14, 2010
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Index
� Where have we been?
� The Way Ahead -
– Strategic Direction : Product Plan
– Growth Projects Overview
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Index
� Where have we been?
� The Way Ahead -
– Strategic Direction : Product Plan
– Growth Projects Overview
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A Journey Through Time...
KirloskarCummins
Ltd.
1962 1967
Cummins Diesel Sales
& Service (CDS&S)
FleetguardFilters
Ltd.
1987 1989
Newage JV with
Crompton
TataCummins
Ltd.
1993
Cummins India
Limited(CSS)
1997
CumminsIndia Ltd.
1998
Valvoline Cummins
Ltd.
Nelson EnggLtd.
2000 2002
KPITCummins
Infosystems Ltd.
CumminsResearch & Technology
India Ltd.
2003
Cummins ExhaustIndia Ltd
1994
TataHolset
Ltd.
Cummins Turbo
Technologies
Cummins Generator
Technologies
2008 - 09
Cummins Technologies
India Ltd
CTT(I)
ReCon
CES
Megasite
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Cummins in India
Engine Value Packages (60-2700 HP)Auto, Construction, Mining, Compressors, Pumps, Marine, Rail, Oil & Gas, Defense
Power GenerationGensets (15-2000 kVA), Rentals, Energy Management, Captive Power Plants
Components & ConsumablesFiltration, Exhaust Systems, Turbochargers, Alternators, Lubricants
ServicesEngines, Gensets, IT/ITES, R&D, Sourcing
• In India since 1962
• 9 companies (4 JV’s)
• More than 11,000 employees
• $1.3B unconsolidated sales (2009)
• In India since 1962
• 9 companies (4 JV’s)
• More than 11,000 employees
• $1.3B unconsolidated sales (2009)
� Valvoline Cummins
New Delhi
� CTIL – CTT� CTIL – PSMI (SEZ)
Dewas, Pithampur
� Gensets� Cummins
Exhaust Daman
� Tata Cummins� Fleetguard FiltersJamshedpur
�Cummins Generator Technologies Ahmednagar, Ranjangaon
� Fleetguard FiltersHosur
� Cummins India Ltd.� Cummins Generator Technologies � KPIT Cummins� Cummins Business Services� International Purchasing Office � Fleetguard Filters Pvt. Ltd.� Cummins Research & Technology India� CTIL – PSMI (DTA)� CTIL - CES� Megasite
Pune
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Strategic Leadership Team
Dinesh
Castellino
Legal, Facilities & HSE
Nagarajan
Balanaga
Human Resources
K.C. Ravi
GovernmentRelations
Rajiv Batra
Finance, IT, Strategy
Raj Menon
Chief OperatingOfficer
Querish
Shipchandler
InternalAudit
Anant Talaulicar
President – Components Group and Managing Director – India ABO
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Ravi Pandit
KPIT Cummins
Sadashiv Pandit
Fleetguard Filters
Naveen Gupta
Valvoline Cummins Ltd.
Beau Lintereur
PowerGenerationBusiness
Sandeep
Sinha
ReCon India
Industrial Engine
Business
Arun
Ramachandran
AutomotiveBusiness
Sandeep
Chaudhry
Tata CumminsOperations
Raj Menon
Chief Operating Officer – India ABO
Pradeep
Bhargava
CumminsGenerator
Technologies
Nitin Mantri
Cummins Turbo Technologies
Bijoy Bose
IPOCraig Barnes
CRTI & Eng
Manoj Solanki
CEIL & CES
Senthil
Kumaran
CBS
Amit Kumar
Distribution
Business
KN Harish
QualityChampion
OperatingLeadership Team
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India Organization Snapshot
Business Units:
• Engine Business
� Automotive
� Industrial
• Power Generation Business
• Component Businesses
• Filtration
• Exhaust
• Turbo
• Lubricants
• Distribution Business
• 1 PDC/ 5 Zonal Offices / 21 Area Offices
/ 75 Dealers / 212 Dealer sites
Cummins owned operations
1. Cummins India Ltd.
Cummins Sales and Service (India) Ltd.
(now merged with Cummins India
Limited)
2. Cummins Research & Technology India
Ltd.
3. Cummins Exhaust India Ltd.
4. Cummins Generator Technologies India
Ltd
5. Cummins Turbo Technologies Ltd.
Joint Ventures
1. Tata Cummins Ltd.
2. KPIT Cummins Infosystems Ltd.
3. Fleetguard Filters Pvt. Ltd.
4. Valvoline Cummins Ltd.
Shared Services/CBS/R&D Centre/IPO/Internal Audit
Cummins in India
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Cummins in India Achievements: 2009
� Achieved $1.3B Revenue
� $168 M Profit
� New top level diverse leadership team
� Enhanced performance oriented meritocracy
� Exceeded strategic plan financial targets
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Cummins in India Financial Progressafter inter-company elimination
$M
12%
194
1572
2008
-13%13%12%11%9%Profit (%)
168
1279
2009
171
1328
2007
25%1198256Profit
15%1,005767639Revenue
% CAGR
200620052004Paramet
er
Note:Profit includes 100% consolidated entities PBIT, plus Cummins portion of unconsolidated JVs’ earnings
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Cummins India Ltd. – Flagship Company of Cummins in India
� Established in 1962, 51% subsidiary of Cummins Inc.
� Manufactures a variety of engines operating on diesel, natural gas and
dual fuel
� Provides innovative solutions across Industrial, Power Generation and
Automotive applications
� Manufactures over 18,000 engines p.a.
� Amongst India’s largest exporters of Engg. Products
� 5 plants at Kothrud, Nagar Rd Pune, Loni, Daman and Pirangut
II - Nagar Road, Pune III - DamanI – Kothrud, Pune IV - Loni V – Pirangut (DTA, EOU)
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-
500
1,000
1,500
2,000
2,500
3,000
3,500
883 777 878 1,009
1,271 1,463
1,841
2,331
3,304
2,845
Sales
CIL – Sales Trend
CAGR: 14%
INR Cr.
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109 86 94 109 137
176 242
281
434 444
12%11% 11% 11% 11%
12%13%
12%13%
16%
0%
2%
4%
6%
8%
10%
12%
14%
16%
18%
60
160
260
360
460
560
660
760
860
960
PAT PAT%
CIL – PAT Trend
INR Cr.
CAGR: 17%
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Dividend
26 30 79 79 79 79 79 91 178 238
65% 75%
200%200%200%200%200%230%
450%
600%
-
50
100
150
200
250
300
2000-
01200
1-02
2002-
03200
3-04
2004-
05200
5-06
2006-
07200
7-08
2008-
09200
9-10
0%
100%
200%
300%
400%
500%
600%
700%
Dividend Dividend %
CIL – Dividend Trend
INR Cr.
CAGR: 23%
* Dividend before Dividend distribution tax
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CIL – Annualised Shareholder Return*
1 Yr – 2009-10
5 Yr – 2004-05 to 2009-10
10 Yr – 1999-2000 to 2009-10
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
10 Yr 5 Yr 1 Yr
20%26%
100%
11% 11%6%
CIL BSE
*Shareholder return is excluding dividendCIL share
price Sensex
2000 75 5,205
2006 178 9,920 Jan-09 168 9,424 Jun 10 553 16,667
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� Strong balance sheet
– Debt to capital
– Cash & Equivalents
� Grew our business
– Sales growth (CAGR)
� Returned value to shareholders*
– Return on equity
– Share appreciation
– Dividends
Delivering on Commitments
5.4%
Rs. 789 Cr
14%
103%
31%
Rs. 238 Cr
* Pertains to FY0910
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CIL - Return on Net Assets
ROANA
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Index
� Where have we been?
� The Way Ahead -
– Strategic Direction : Product Plan
– Growth Projects Overview
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� Surrounding The Customer With One Face
� Innovative, Cost Effective, Relevant & Dependable Solutions
� Tightly Integrated Legal Entities
� Aligned with Cummins Vision and Core Values
The Way Forward
Channel (Dealers & OEMs)
Customer
DBU/PGBU/EBU/Components
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Greatness – Zero Defect Companies
� The Leadership Team has delivered and is a trustworthy steward of Cummins assets� India is a great market albeit with significant complexities� Well integrated with Corporate and Global BUs allowing for balanced decisions� We have now earned the right to aspire to become ‘Zero Defect’ companies
ZEROZERO
Cummins Values:Integrity, Delivering Superior Results
Quality Goal:Continuous improvement towards defect free
processes that satisfy customer needs and achieve business results
Brand Promise:Dependability
Process:Six Sigma
Excellence:Good to Great
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India ABO Strategy
� Domestic Market Share Leadership
� Low Cost Producer
� Exports
� Great Place To Work
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Corporate ResponsibilityThree focus areas:
� Higher Education
– Funded new Mechanical Engineering course at the Cummins College of Engineering for
Women.
– Enrolment of 2nd batch of students underway
– Cummins Scholarship –30 meritorious economically /socially disadvantaged students for
undergraduate degrees and diplomas. Doubled since last year
– Agreed to partially fund Cummins College of Engineering for Women , Nagpur
� Energy & Environment
– Cummins Lab at IIT-Bombay for alternative fuel research
– Agreement with Indian Institute of Science (IISc) to commercialize Producer Gas power
generation systems
– Initiated Six-Sigma project on Waste Management
– Launched Pilot Rural Electrification Project in a village in Orissa
� Local Community Infrastructure Development
– Poona School and Home for Blind Girls
– JaaGo Re - Voter restriction drive across ABO entities
– Closely working with Public Concern for Governance Trust on Right to Information
– Watershed Management Project at BVJSS
– NGO’s catering to needs of abandoned and orphaned children – Aapla Ghar, Wagholi
school (BVJSS), Senahalaya
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One Cummins Strategy : Megasite
� Support Cummins growth plans in India
� Space exhausted at the Kothrud Campus in Pune
� Reactive case by case expansions leading to
– Small size with limited expansion scope
– Scattered facilities (based on immediate availability)
– Higher costs
� Need to facilitate expansion & co-location –lower costs
� Supports the ‘One Cummins’ brand strategy
Megasite Rationale
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Expansion plans at Megasite
Domestic
� TCL-2
� ReCon
� HHP Rebuild
� PDC
� PGBU
� B Uplift & BPI
SEZ
� ReCon
� PGBU
� HHP EBU Facility
Megasite Plan
CIL Projects
CIL Projects
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CIL is a Profitable Growth Story
�Proven track record
�Positioned well to capture growth
�Growing profits faster than sales
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Industrial Engine Business Overview
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Cummins Product Family
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400
A Series
B3.3
B3.9
B5.9/QSB5.9
C8.3/QSC8.3
QSM11/M11
QSX15
QSK19
QSK23
QST30
K38
QSK45
K50
QSK60
QSK78
Pro
du
ct
Horsepower
Cummins Products- Complete Product Range 31 - 3500HP- Common Electronic Controls- Common Maintenance Practices- Supported by Cummins Distributors
31 HPA Series
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Manufacturing facilities: IEBU
LOCATION OPERATIONS AREA – BUILT-UP
I Kothrud, Pune Engine Mfg. - N14 /NT, K19, 51439 m2
V28, K38/50, Quantum series
II Nagar Road, Pune “C” series assembly 5492 m2
III Loni ‘B’ Upfit, Industrial 1579 m2
II - Nagar Road, PuneI – Kothrud, Pune III - Loni
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Markets We Serve
Mining Construction Compressor
Gas CompressionRail Marine
Oilfield Defense Pumps
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Construction
� Market Definition: – 50 HP to 300 HP Diesel powered Construction Machinery, Earthmoving Equipments &
Material Handling Equipments such as Crawler Excavators, Wheel Loaders, Backhoe Loaders, Compactors, Motor Graders, Dozers, Fork lift trucks, Cranes etc.
� Key Segments: – Roads, Bridges, Rail, Ports, Airports, Irrigation & Power, Defence (DGBR), Granite &
Marble Mines, Stone Quarries
� Key OEMs in the market: – Telcon, L&T-Komatsu, JCB, Hyundai, Volvo, CAT, TIL, TWL, Vectra (VAE), Dynapac,
LiuGong, Schwing Stetter, Wirtgen, L&T Case, Terex Vectra, Greaves, Escorts, ACE etc.
� Major Customers: – DGBR, Major contractors like L&T ECC, Punj Lloyd, Jaiprakash, HCC, Gammon, etc
– Marble & granite customers like R K Marbles, J K Marbles, GEM Granites, etc.
– Cement customers like ACC, Ambuja Cement, Lafarge, Ultratech, Shree Cement, etc
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Construction Product Portfolio
Crawler Excavators
Compactors
Skid Steer Loaders
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Mining
� Market Definition: – Diesel powered earthmoving equipments used in Mining eg. Dumpers,
Excavators/Shovels,
– Dozers, Loaders, Graders, Surface Miners, Blast Hole Rigs and other support eqpt. like
– Water Sprinklers, Tyre Handlers, Coal Haulers, Pipe Layer, Cranes, FE Loaders etc.
– Includes OEM, R&R (Replacement and Repowering)
� Key Segments: – Coal , Lignite , Steel , Cement , Other Minerals ( Bauxite , Zinc , Copper ) etc.
� Key OEMs in the market: – Domestic : BEML, CAT, Telcon, Revathi, L&T- Kansbahal, L&T Komatsu, TWL, Volvo
etc.
– Global : Komatsu, Euclid-Hitachi, Unit Rig / Terex, Liebherr, O&K etc.
� Major Customers: – Coal India subsidiaries, SECL, NLC, TISCO, SAIL, HCL, HZL, KIOCL, NMDC, Cement
Industries & Private contractors like EMTA, G S Atwal etc.
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Mining Product Portfolio
Dump Trucks - 35T, 50/60T, 100T, 120T, 190T, 240T
Excavators Surface Miner
Dozer
Dump Truck
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Water Well Rigs
� Market Definition: – Diesel powered Screw Compressors (450 -1400 cfm /150 - 500 psi) for Water Well
Rigs
� Key Segments: Water Well Drills / Bore wells for:– Agricultural / Irrigation
– Rural and urban drinking water supply
– Institutional / Commercial – Infrastructure, Industries, Coal Mines, etc.
� Key OEMs: – Elgi Equipments, Atlas Copco, Kirloskar Pneumatic, Revathi Equipments, Doosan
� Major Customers: – Private Water Well Drilling Rig owners
– Rig manufacturers
– Central Ground Water Board / DGS&D
– State Agencies like Public Health Engg Dept, Water supply and Sewerage Board, Ground
– Water Survey, Development Agencies and Minor Irrigation department
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Portable Compressors
� Market Definition : – Diesel engine powered Portable Screw Compressors (180 – 600 cfm /100 - 300 psi)
� Key Segments: – Construction (Roads / Ports / Infrastructure / Granite / Marble / Quarries) - Portable
Compressors
– Coal / Iron Ore / Limestone – Crawler mounted portable packs
� Key OEMs: – Atlas Copco India Ltd.
– Doosan
– Elgi Equipments Ltd.
– Kirloskar Pneumatic Company Ltd.
� Major Customers: – DGBR / Major Construction Contractors - L&T-ECC/Punj Lloyd/Gammon India/
Jaiprakash
– Major Mining / Steel Customers - Coal India Ltd. / TISCO / EMTA / HZL / SAIL
– Cement – ACC / Gujarat Ambuja / Grasim
– Major Marble and Granite customers - R K Marbles, GEM granites, Pokarna Granites
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Water Well Rigs & Portable Compressors
Water Well Drill Rigs Portable Compressors
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Rail
� Market Definition:
– Diesel Engines / Value Packages for self propelled rail vehicles, locomotives, track maintenance machines and power cars.
� Key Segments:
– Main Line / Shunting Locomotives, Diesel Multiple Units, Departmental Vehicles (tower cars, rail cranes, accident relief tool vans etc.), Power Cars (EOG), Track Machines
� Key OEMs:
– ICF Chennai, RCF Kapurthala, Plasser Faridabad, BHEL Bhopal & Jhansi, SAN Bangalore, DLW, Phooltas…
� Major Customers:
– Indian Railways, Steel, Cement, Thermal Power, Fertilizer plants, Port Trusts etc.
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Rail
Overhead Equipment Inspection Car
Track Maintenance M/c
Power Car
Shunting Loco
HHP DEMU
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Marine
� Market Definition:
– Main Propulsion Diesel Engines for powering Bollard Pull Tugs, Barges, Ferries, Pilot Launches, Fishing Trawlers.
– Auxiliary DG sets for Warships, Frigates, Fast Attack Vessels, Patrol Vessels, Carrier Vessels etc.
� Key Segments:
– Indian Navy, Coast Guard, Commercial Marine and Fishing Trawlers
� Key Shipyards:
– GRSE, Goa Shipyard, Sesa Goa, ABG Shipyard, Bharati Shipyard, Tebma, Mazagon Docks, Chowgule & Co., Dempo Shipping, VipulShipyard, West Coast Shipyard, Cochin Shipyard
� Major Customers:
– Indian Navy, Coast Guard, IWAI, ONGC, Barge Owners, Fishing Trawler owners, Shipping companies
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Marine
Naval Ships Fishing Trawlers
INS Tarangini
Iron Ore Barge FAC - Fast Attack Craft
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Pump
� Market Definition & Key Segments: Engine Driven Pumps for:
– Emergency Duty - Fire fighting pumps
– Continuous Duty - Irrigation, Mine de-watering, Booster Application, Blast Furnace & Cooling tower - Concrete Pumps
� Key OEMs:
– Kirloskar Brothers, Mather & Platt Pumps, Voltas, WPIL, Beacon Wier, Flowmore, Punj Llyod
� Major Customers:
– Refineries (IOCL, BPCL, HPCL, CPCL, Reliance, Essar),
– Multipurpose Chemical Terminals (IOCL. BPCL, HPCL, Reliance, IOTL)
– Ports ( Kolkata Port Trust, Mumbai Port Trust, Vizag Port Trust, CPT etc)
– Steel Majors (TISCO, Jindal, Bhushan, SAIL), Power Plants (NTPC,NPCIL, TATA Power, PGCIL)
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Pump
Irrigation Pump
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Oilfield
� Market Definition:
– Diesel Engines for Oil field Equipment like AC-SCR Drill Rigs, Work over Rigs, Cementing Units, Mud Pumps, COD Pumps, Gas Engines for pump application (for transportation of crude oil)
� Key Segments:
– AC-SCR deep drilling rigs, Work Over Rigs etc.
� Key OEMs:
– Jiva International, John Energy, Ramsharan & Co., BHEL, BPCL
� Major Customers:
– ONGC, Oil India Limited
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Oilfield
Electric Driven Drill Rig (AC-SCR Onshore Rig)
Mechanical Mobile rigs
Hydro Frac Unit
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Emission Norms in India
INDIA STAGE I NOx HC CO PM
Category
18 - 37 kW August - 2002 18.0 3.5 14.0 -
37 - 75 kW August - 2002 18.0 3.5 14.0 -
75 - 130 kW August - 2002 18.0 3.5 14.0 -
130 - 560 kW August - 2002 18.0 3.5 14.0 -
INDIA STAGE II NOx HC CO PM
Category
18 - 37 kW April - 2007 9.2 1.3 6.5 0.85
37 - 75 kW April - 2007 9.2 1.3 6.5 0.85
75 - 130 kW April - 2007 9.2 1.3 5.0 0.70
130 - 560 kW April - 2007 9.2 1.3 5.0 0.54
INDIA STAGE III CO PM
Category
18 - 37 kW April - 2011 5.5 0.6
37 - 75 kW April - 2011 5.0 0.4
75 - 130 kW April - 2011 5.0 0.3
130 - 560 kW April - 2011 3.5 0.2
Note :
India Stage - II proposal based on EU Stage - I
India Stage - III proposal based on EU Stage - III A
Proposed date of
implementation gm / kWh
Proposed date of
implementation gm / kWh
4.7
4.0
4.0
Current & Proposed emission noroms for CEV enignes
(as per ISO-8178 C1-8 Mode cycle)
Proposed date of
implementation gm / kWh
NOx + HC
7.5
� India stage II is now known as Bharat Stage-II (BS-II).� India stage II based on EU stage I was implemented in October 2007.� India stage III emission norms based on EU stage IIIA likely to be
implemented from April 2011
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Segment wise trends of each market, major Growth drivers & Strategic initiatives
� As India’s economy grows over the next 5 to 10 years, the nation will have to
invest more and more for the development of its infrastructure as well as other
supporting industries since high growth trajectory needs ramped up
infrastructure.
� Construction equipment industry will be the largest beneficiary of the private &
government spending on infrastructure development.
� India stage III emission norms based on EU stage IIIA likely to be implemented
from April 2011 on Off Highway Wheeled Construction Equipments such as
wheel loaders, skid steer loaders, motor graders, compactors, pavers and
cranes.
� Apart from offering the global range of emission compliant electronic engines by
leveraging on its global emission leadership, Cummins is also developing
mechanical recipe for emission compliant engines in 5.9 litres & 3.9 litres.
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Trends, Growth drivers & Initiatives
� Demand supply gap in power sector and growth in Steel & Cement sector will fuel the demand for Mining of Coal, Iron Ore,Lignite.
� This will not only increase the demand for mining equipments butalso improve business prospects for Shunting and Freight Locomotives.
� There is a growing demand of electronic engines in the mining segment.
� Cummins is well positioned to offer its complete range of quantum series (electronic) engines in the mining & other segments, support OEM’s in various new application launches, drive the TCO concept together, enhance the value proposition interms of cost efficiency and faster deliveries.
� We are working on delivery lead time improvement through Customer Focused Six Sigma (CFSS) projects.
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Trends, Growth drivers & Initiatives
� There is a consistent and structured demand for diesel engines (DG Sets) from Indian Navy and coastguard in High Horse power range. Re-fits of old vessels by Indian Navy also offers opportunities for Cummins engines.
� The high pressure water well drill rig market (though cyclical) showed significant increase in demand last year mainly due to deficient and irregular monsoon around the country.
� Govt. directive to use clean fuel in all major cities of India in a phase manner is leading to increased demand for Gas compression packages.
� Cummins’ strengthened its position in this segment by offering competitive products having higher fuel efficiency with lowest life cycle cost and bagged major orders from leading Gas Compression package manufacturers
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Strategic Initiatives
� Leveraging indigenous 3.3 litre engine to penetrate into light construction market
� Capturing new initiatives in High Horse Power applications in Rail & Marine segment and timely execution of current projects in hand.
� Partnering with key strategic OEM’s to capture new opportunities in defense segment for off highway application.
� Partner & grow business with doemstic and global construction equipment manufacturers like Telcon (Tata-Hitachi JV), Hyundai, JCB, LiuGong, Wirtgen, Metso, Schwing Stetter and other OEM’s expanding or establishing manufacturing base in India.
� Support domestic OEM’s export initiatives by leveraging Cummins International distributor network / channel.
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Challenges
� Growth figures in last few quarters suggest that the road to recovery is clear ahead but not everything can be termed so easy. Industry is yet to recover completely and it is still in a vulnerable state.
� For growth to continue, sustained reforms by the government are crucial. Active investment in future is the only way to make sure that any economic jolt in the future does not put the industry into a crisis again.
� Growth has its own set of challenges. The biggest risk which could counter India’s growth momentum is inflation.
� If inflation becomes more widespread, it may force RBI to raise the rates much more aggressively than expected.
� The increased cost of financing could dampen the industrial activity.
� Commodity costs are likely to increase in coming quarters and may put pressure on margins.
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Power Generation Business Overview
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Cummins Strategy
Emission Standards
CMIGrowth
Globalization
Price & Availabilityof Energy
InfrastructureGrowth
Four Macro Trends Continue to Drive Sustainable Growth
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Opportunities
� Infrastructure Gap
� Gas Availability
� Emissions
� Growth Areas
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India Overview
� Infrastructure gap due to high growth, poor planning, and execution drives power generation equipment market
– GDP growth of 7-9%
– 12-16% gap between peak power demand and capacity
� Prime market
– Average operating hours of ~500 year
� Key success factors of Commercial Diesel and Gas markets
– Operating Expense: Fuel economy, spare parts pricing, oil change and service intervals, overhaul period
– Service and parts availability
– Lead-time and availability
– Pricing
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India vs China
India China
1 Purchasing Power Parity $ 3.56 Tr $ 8.79 Tr
2 GDP $ 1.095 Tr $ 4.814 Tr
3 GDP -real growth rate 7.40% 10.00%
4 GDP composition by Top 3
sectors (2009 est)
Agri-17.5 % ,
Industry -20 %
Services - 62.6%
Agri-10.9% ,
Industry -48.6%
Services -40.5%
5 Population (July 09 est) 1,166,079,217 1,338,612,968
6 Labor Force 467 Mn 812.7 Mn
7 Unemployment rate 10.70% 4%
8 Population below poverty
line (2007) 25% 3%
9 Inflation rate ( consumer
prices) 10.70% 6%
10 Industrial Production
Growth rate 4.80% 8.10%
11 Electricity Production 723.8 Bn kWh 3.451 Tr. kWh
12 Reserves of FE & Gold $287.5 Bn $ 2.206 Tr
13 Debt external $ 223.9 Bn $ 347.1 BnSource: https://w w w .cia.gov/library/publications/the-w orld-factbook/geos/in.html
https://w w w .cia.gov/library/publications/the-w orld-factbook/geos/ch.html
India is approaching population of China but produces only 1/5th the Power
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Power trends: historical & current shortagesPeak power shortages of 12 – 16% since 2002
-20.00%
-18.00%
-16.00%
-14.00%
-12.00%
-10.00%
-8.00%
-6.00%
-4.00%
-2.00%
0.00%
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Annual
January
Febru
ary
Marc
h
April
May
June
July
August
Septe
mber
Octo
ber
Novem
ber
Decem
ber
January
Febru
ary
Marc
h
April
May
June
July
August
Septe
mber
Octo
ber
Novem
ber
Decem
ber
January
Febru
ary
Marc
h
April
May
June
July
August
Septe
mber
Octo
ber
Novem
ber
Decem
ber
January
Febru
ary
Marc
h
19
97-
98
19
98-
99
19
99-
00
20
00-
01
20
01-
02
20
02-
03
20
03-
04
20
04-
05
20
05-
06
20
06-
07
20
07-
08
20
08-
09200720072007200720072007200720072007200720072007200820082008200820082008200820082008200820082008200920092009200920092009200920092009200920092009201020102010
% s
ho
rtfa
ll
Avl % Surplus/Deficit Peak % Surplus/Deficit
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Capacity Additions – historical and current
-28%
-46%
-53%
-30% -30%
-34%
-55%
-61%
-48%
-37%
-69%
-27%
-5%
-34%
-
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
50,000
55,000
60,000
65,000
70,000
75,000
80,000
En
d o
f 6th
Pla
ns(3
1.0
3.1
985)
En
d o
f 7th
Pla
n
(31.0
3.1
990)
En
d o
f 8th
Pla
n
(31.0
3.9
7)
En
d o
f 9th
Pla
n
(31.0
3.2
002)
Marc
h,
2003
Marc
h,
2004
Marc
h,
2005
Marc
h,
2006
Marc
h,
2007
En
d o
f 10th
Pla
n
(31.0
3.2
007)
Marc
h,
2008
Marc
h,
2009
Ap
r 2009 -
Mar
2010
Exp
by E
nd
of
11th
Pla
n (
31.0
3.2
012)
Year
Cap
acit
y i
n M
W
-80%
-70%
-60%
-50%
-40%
-30%
-20%
-10%
0%
% S
ho
rtfa
ll
Target Achievement Shortfall
Project execution gaps of > 10%
� Govt will miss plan for March 2012 (78,000 MW).
� Shortfall expected to be 7-8000 MW.
� Likely to be higher as only 57,000 MW of power projects are certain to be completed.
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Capacity shortfall of 80-140 GW by 2017
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Leading to peak deficit of 40 GW by 2017
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5 -10X scale up required in capacity addition
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Diesel price escalates therefore increasing demand for gas in continuous applications
4.36
2.25
5.094.5 4.9
9.5
0
2
4
6
8
10
Grid Gas Diesel
Rs/k
wh
2001 2009
� Power generated from Diesel has become increasingly costlier than utility or gas.
� Consequently running hours of diesel generators have reduced.
Power Price
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Market Size by segment - 2009
1,170Total
11000 kVARRTPFC
101500ATS
2.32316Producer Gas
4.520170Stoic generators
38135100Lean Burn generators
1,1147,131138,300Diesel generators
15-2500 kVA
Market size
$M USD
MWUnitsMarket
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Gas Opportunity
� Overall Industry : Market revival seen. Manufacturing, Realty, Services, Telecom continue to grow.
� Spark Spread – High diesel cost driving gensets to standby. Increased gas availability and relative pricing will increase diesel substitution / create new opportunities. However with gas pricing @ 8 – 10 $/mmbtu, CHP applications will increase.
� Natural Gas – Increased availability & 800-1000mw market over next 5 years.
� New gas finds by Reliance, GSPCL (10 Trillion), LNG terminals & enhanced capacity Commercial availability in end 2009 & onwards.
� Coal bed methane RIL (Reliance), Central India, Rajasthan state (West) – 3.65 TcF Commercial availability from 2010 onwards offers additional / alternate avenue for business.
� Renewable Energy & Rural electrification - Producer Gas business opportunity showing signs of improvement. Focus around Power Cos & small IPPs.
Assumptions
$ = Rs. 48.5
Diesel Cost Rs./ Liter 35.0
Gas Cost $ / mmbtu 10.0
Gas Cost Rs. / M3
18.0
Diesel Fuel economy Units / Liter 3.9
Gas Fuel economy Units / M3
3.7
Rs / Kwh Cents / kwh
Grid Cost 4.5 9.3
Diesel Generation Cost on Diesel 9.0 18.5
Generation Cost on Gas 4.9 10.0
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India Gas Market: Potential in Power Sector
Year 2006 2007 2008 2009 2010 2011
Total Gas availability MCM/yr 37,874 36,861 52,407 84,815 92,469 99,360
Allocation for power generation % 40% 41% 41% 41% 42% 42%
Gas available for power gen MCM/yr 15,149 15,113 21,487 34,774 38,837 41,731
Utilities & IPPs % 81% 80% 85% 90% 90% 90%
Captive Power % 19% 20% 15% 10% 10% 10%
Captive Power Gas Consumption MCM/yr 2878 3023 3223 3477 3884 4340
Equivalent Gas Power Capacity@ 90% PLF, 92% Avl, 39%
Electrical Efficiency MW 1526 1603 1709 1844 2059 2301
Existing Gas Power Plant Capacity MW 1394 1526 1603 1709 1844 2059
Incremental Capacity Addition (Gas Market Size) MW 133 76 106 135 215 242
Source: 11th Plan Gas Report
GAIL / ONGC Gas Pricing Trend
3.54.5
9.0
7.0
5.5
10
Indraprastha
Gas
Mahanagar
Gas
Gujarat Gas
0
2
4
6
8
10
12
14
16
2002 2003 2004 2005 2006 2007
Rs/s
cm
** Reduction in 2007 & 2008 – No increase in Gas Qty. at Petronet & Shell LNG Terminals as planned
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Gas Pipe Line Infrastructure – Existing & Future
LNG
Existing
Transmission Pipelines
Existing
Upcoming
GAIL’s Planned PipelineRIL’s East West PipelineRIL’s Planned PipelineGSPC’s Planned Pipeline
City Gas/ CNGExisting
Planned
LNG Terminal
INTEGRATED GRID TO LINK ANY SOURCE TO ANY MARKET
JAGDISHPUR
PHOOLPUR
BHATINDA
BAREILLY
DISPUR
DELHI
AGARTALA
BARODA
LUCKNOW
PATNA
AHMEDABAD
RAJKOT
KOTA
MATHANIA
GWALIOR
UJJAIN
AGRA
KOLKATA
GAYA
BOKARO
VARANASIJHANSI
DAHEJ I & II10 mmtpa
HAZIRA2.5 mmtpa
COIMBTORE
MANGLORE
MUMBAIBHUBANESHWAR
KRISHNAPATNAM
NELLORE
CHENNAI
TUTICORIN
TIRUCHCHIRAPALLI
HASANBANGLORE
KOLHAPUR
SOLAPURKAKINADA
VIJAYAWADA
DAMRA
DABHOL5 mmtpa
KANJIKKOD
AURAIYA
GOA
CUTTACK
VIJAYPUR
KANPUR
NANGAL
GURGAUN
PUNE
BHARUCH
SURAT
HYDERABAD
RAJAMUNDRY
BHOPAL
KOCHI5 mmtpa
ENNORE2.5 mmtpa
BARMER
MANGALORE2.5 mmtpa
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Gas Supply & Pricing
� Gas companies have 100% allocations contracted to users where gas price is $ 5.50 to $ 7.25 mmBTU under long term back to back agreements.
� New supply only by spot purchase of LNG but costly ($14 to 28 mmBTU)
� However, Gas pricing now stabilizing around $8 to $10 /mmBTU (Rs 16 to 18 / m3).
� Reliance KG basin gas production commenced is planned to reach 80 mmscmd in 2010, currently 40 mmscmd has been achieved or a 17% increase in gas supplies.
� Regulators still not fully on board to decide pricing and distribution.
� Coal Bed Methane still under exploratory stage. Being used largely for self consumption. Currently at 0.2 mmscmd and expected increase to 5 mmscmdby 2013 based on internal survey (official figures state 7.8 mmscmd). Commercial availability likely this year.
mmscmd – Metric Million Standard Cubic Meters per Day
mmBTU – Metric Million British Thermal Units
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Cummins Lean Burn NatGas product line
1500 rpm, 50HzNOTE: All HHP Lean Burn Natural Gas Gensets are rated at Continuous Output Power (COP).
250KWe 500KWe 750KWe 1000KWe 1250KWe 1500KWe 1750KWe 2000KWe
315 GFBA
315 kWe
1160 GQKA
1160 kWe
1540 GQNA
1540 kWe
1400 GQKC
1400 kWe
1750 GQNB
1750 kWe
2000 GQNC
2000 kWeCurrently available for Grid
paralleling. Needs application / load study for island mode
575 GQKA
575 kWe
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Cummins Producer Gas Product line
50Hz Product Line50Hz Product Line
NOTE: All Producer Gas Gensets
are rated at Continuous Output
Power (COP).
75 kWe 150 kWe 240KWe
G855G
75 kWe
GTA855G
120 kWe
GTA1710G
240 kWe
G B 5.9 G
25 kWe
25 kWe
QSK38 LB
500 kWe (Under Dev)
500KWe
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Commercial LHP and HHP – Prime : 7.5 - 3000 kVA
Redundant Power Gen Products in Red
6kW 2400 kW
X Series 7.5 to 25 kVA
S Series 30 to 62.5 kVA
B Series 82.5 to 140 kVA
N Series 320 kVa
K19 500 kVA
V28 600 & 625 kVA
K38 750 & 1000 kVA
K50 1250 & 1500 kVA
QSK60 1875 & 2000kVA
QSK78
3000 kVA
C series 160 to 200 kVA
N Series 380 kVa
C series 250 kVA
800 kW
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Growth Area – Low Horse Power Generators
� Small
� Quiet
� Efficient
� Low weight
� Easy handling
� Easy installation
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Sub 12 KW distribution channel
PGBU
CSS
GOEM
GOEMDealers70 nos
Retailers350 nos
Super Distributors
5 nos
ENDCUSTOMER
National/ Telecom & institutional
Retail
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Distribution Business Overview
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Agenda
� Introduction to India DBU
� Business Demographics
� DBU Key Sector Growth Potential
� Key Initiatives
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India DBU Vision and Mission
Provide superior and excellent Service, Value packages, customised Solutions and Products that enable the uptime of our Customers’ Assets …..
… .. . thereby making people’s lives better by unleashing the Power of Cummins.`
�Dependable products
�Dependable service
�Dependable programs
�Dependable people
We do what we say we will do
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CChhaa nnddrraappuurr
Amritsar
BB hhii wwaa ddii
Bhilai
JJ oorrhhaa tt
TTiinnss uukk ii aa
CDSS Office
Dealer Office
Dealer Branch office
CDSS Depot
KKootthhaa gguuddee mm
HHuubbll ii
� All India Footprint
� 570 employees
� ‘Best in class Service Network’ :
– 4 Zonal Offices
– 19 Area Offices
– 44 Dealerships
– 212 Dealer Branch offices
– 7 Depots
– 1 Parts Mother Warehouse
– 1 Recon/Repair Centre
� >2000 Trained Engrs & technicians
� Supporting 200,000+ engines with &
70,000+ customers
� 40 years of Experience & Expertise
India DBU today
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Markets We Serve
Automotive
MiningOil & Gas
Marine
Railway
Agriculture
Defence
Compressor
PowerGen
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Market-wise sales revenue
0%
2%2%3%3%5%2%2%3%
3% 5%
39%
21%
10%
Mining Agriculture Oil & Gas
Defence Marine Railways
Const + Pumps Water-well rigs + Compre Realty/ resi
Mfg Agro Mfg (Pharma Chem & Discreet) Mfg Textile
Telecom/ IT/ ITES Auto
Key Customer segments
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To name just a few…
Our Esteemed Customers
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DBU Key Economic Sector Growth & Opportunities
� Roadmap for growth of Indian Railways (by 2020) – it is planned to add 2.9 lakh wagons, over 5000 diesel locomotives, over 4000 electric locomotives and 50,000 coaches in the next decade
� Indian Railways' revenue earnings have increased by 8.56 per cent to US$ 15.30 billion during April 2009-January 2010, compared to US$ 14.09 billion during the same period last year
� Total earnings from goods traffic went up by 8.47 per cent to US$ 10.36 billion during April 2009-January 2010 from US$ 9.55 billion during the same period last year
Source: http://www.ibef.org/artdispview.aspx?art_id=25151&cat_id=131&in=39
Ministry of mines, Railways, Oil & Gas (Govt of India); http://www.ibef.org/industry/oilandgas.aspx
Railways
� Total installed capacity of power at the end of Feb 2010 stands at 158 GW
� Normal power deficit and peak power deficit stands at 10.1% and 12.6% in February 2010
� Next two fiscal years 2010-12 it is expected that Indian power industry will add 40 GW of additional capacity
Oil & Gas
Mining
Power
Generation
� Total mining increased at the CAGR of 7.68% during the 2000 to 2009 period. Coal mining increased at 6.91%, Iron ore at the rate of 12.14% and limestone at the rate of 6.24% during the same period
� Growth in coal production in India is expected to be at 8% CAGR for next five years
� Peak oil concept widely accepted albeit with some reservation - NG exploration picking up to find a non renewable substitute fuel (ONGC added 83 million tonnes of oil and gas reserves in 2009-10)
� NG production picking up with extraction from KG basin
� NG pipeline reaching to southern and eastern states of India opening up a whole new market for the NG products
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DBU Growth
DBU Growth % over previous Year
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
2001 2002 2003 2004 2005 2006 2007 2008 2009
Gro
wth
over
pre
vio
us y
r (%
)
20% Growth
18% Growth
� Based on the earlier sectoral trends, robust auto market, strong service
� sector performance esp. telecom and investments in the infrastructure
� segments, above growth trends are expected to continue.
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– Improve Customer Support Excellence
• Service Delivery Process/Structure Revamp
– Enhancing Customer Value
• Key Account Mgmt, Cummins ‘Value’ AMCs and Six Sigma
– Focus on growth
• Expand Service Solutions
• Push Consumer Business Entry
• HHP Rebuild Centre
• DOEM Business
Key Initiatives -
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– Capability building
• Improve Training Infrastructure and Manpower
• Enhance ‘New’ Technology skill levels.
• Develop Dealers
– Focus on Efficiency Improvements
• Revamp Internal processes
• Right size and Right position
• Improved Working Capital Management
• Reduce Operational costs
– People Engagement
Key Initiatives -
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Thank you!